Slag recovery device of high-carbon ferrochrome smelting furnace
By designing a slag recovery device including crushing, leveling and magnetic suction components, the slag separation and treatment problem in the prior art is solved, and efficient classification and recycling of magnetic and non-magnetic substances is achieved, reducing costs and improving environmental protection benefits.
Patent Information
- Application Number
- CN202421653585.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The prior art cannot separate the slag of high-carbon iron chromium smelting furnaces, resulting in the magnetic and non-magnetic substances in the slag being in a mixed state, increasing the difficulty and cost of subsequent recycling and processing.
A slag recovery device including a conveyor belt, a crushing assembly, a leveling assembly and a magnetic suction assembly is designed. The slag is crushed by the crushing assembly, the leveling assembly leveles the slag, and the electromagnetic plate in the magnetic suction assembly is used to adsorb the magnetic substance in the slag, thereby achieving the separation of magnetic substances and non-magnetic substances.
The classification and recycling of magnetic and non-magnetic substances in the slag is achieved, which reduces energy consumption and labor costs, improves recycling efficiency, and has significant environmental benefits.
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Figure CN222551011U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slag recovery, in particular to a slag recovery device for a high-carbon ferrochrome smelting furnace. Background Art
[0002] The combustion of smelting furnaces mainly produces a large amount of flue gas and slag. The toxic and harmful substances contained in the flue gas are effectively treated to below the specified concentration through flue gas treatment equipment, and adverse phenomena such as corrosion or blockage of the equipment should be avoided. Slag, also known as molten slag, is a melt generated in the process of pyrometallurgy that floats on the surface of liquid substances such as metals. Its composition is mainly oxides, and it often contains sulfides and a small amount of metal.
[0003] In the prior art, for example, Chinese patent CN216815042U discloses a slag recovery device for a high-carbon ferrochrome smelting furnace, which includes a material distribution structure and a crushing and dust removal structure. The material distribution structure includes a material distribution box, a vibration motor and a driving part. The bottom and top of the material distribution box are respectively provided with a material distribution hole and a dust suction hole. A support column is fixed to the bottom of the material distribution box. The vibration motor is installed at the bottom of the material distribution box. The crushing and dust removal structure includes a crushing box, a crushing part and a dust suction part. The bottom of the crushing box is connected to a material guide cylinder. The dust suction part includes a dust box and a dust collector. The dust box is fixed to the top surface of the crushing box, and the dust collector is connected to the dust box. The utility model can classify and screen the crushed slag to reduce the occupied space, and at the same time, it is convenient to clean the internal dust of the slag and improve the cleanliness of the slag.
[0004] In the above-mentioned patent, the crushed slag is classified and screened to reduce the occupied space, and at the same time it is convenient to clean the internal dust of the slag to improve the cleanliness of the slag. However, the slag cannot be separated, resulting in the magnetic and non-magnetic substances in the slag being in a mixed state, which increases the difficulty and cost of subsequent recycling and processing. Utility Model Content
[0005] The purpose of the utility model is to solve the problem in the above-mentioned patent that the slag after crushing is classified and screened to reduce the occupied space, and at the same time it is convenient to clean the internal dust of the slag and improve the cleanliness of the slag, but the slag cannot be separated, resulting in the magnetic material and non-magnetic material in the slag being in a mixed state, increasing the difficulty and cost of subsequent recycling and treatment, and a slag recovery device for a high-carbon ferrochrome smelting furnace is proposed.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a slag recovery device for a high-carbon ferrochrome smelting furnace, comprising: a conveyor belt and a collecting box, a crushing assembly is fixedly connected to the top of the conveyor belt near the left side, a leveling assembly is fixedly connected to the top of the conveyor belt near the center, and a magnetic attraction assembly is fixedly connected to the top of the conveyor belt near the right side; the magnetic attraction assembly comprises a mounting frame, a fixing rod is symmetrically fixedly connected to the inner top of the mounting frame, and an electromagnetic plate is fixedly connected between the bottoms of the two fixing rods; the leveling assembly comprises a support frame, a rotating rod is movably penetrated through the top center position of the support frame, a support block is fixedly connected to the bottom of the rotating rod, and a plurality of leveling rods are fixedly connected to the bottom of the support block at equal intervals.
[0007] Preferably, a protective frame is fixedly connected to the top of the support frame, and a first motor is fixedly connected to the top of the protective frame.
[0008] Preferably, the output end of the first motor movably penetrates the top of the protection frame, and the output end of the first motor is fixedly connected to a driving gear.
[0009] Preferably, the top of the rotating rod is rotatably connected to the inner top of the protection frame, and a driven gear is fixedly connected near the outer surface of the rotating rod.
[0010] Preferably, the outer surface of the driving gear is meshed with the outer surface of the driven gear, and an observation window is provided on the front surface of the mounting frame.
[0011] Preferably, the crushing assembly includes a crushing frame, the front surface of the crushing frame is symmetrically fixedly connected to a second motor, and the output ends of the two second motors are movably penetrated by the front surface of the crushing frame, the output ends of the two second motors are fixedly connected to a rotating shaft, the outer surfaces of the two rotating shafts are fixedly connected to crushing rollers, and the rear end surfaces of the two rotating shafts are rotatably connected to an inner wall of one side of the crushing frame.
[0012] Preferably, the bottom of the crushing frame is fixedly connected to the top of the conveyor belt, the bottom of the support frame is fixedly connected to the top of the conveyor belt, the bottom of the mounting frame is fixedly connected to the top of the conveyor belt, and the position of the collecting box matches the position of the conveyor belt.
[0013] Compared with the prior art, the advantages and positive effects of the utility model are:
[0014] 1. In the utility model, when the crushed slag is transported, the slag on the conveyor belt can be leveled by using the first motor, the driving gear, the driven gear, the rotating rod, the supporting block and the leveling rod in combination, and then the magnetic material in the slag is adsorbed by the electromagnet with good adsorption effect, so that the magnetic material and the non-magnetic material in the slag can be separated and processed, which reduces energy consumption and labor costs, improves recycling efficiency, and has significant environmental benefits.
[0015] 2. In the utility model, during the magnetic separation of slag, the magnetic material adsorbed on the electromagnetic plate can be observed in real time through the observation window. When too much magnetic material is adsorbed, the electromagnetic plate can be processed in time to ensure the use effect of the electromagnetic plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A three-dimensional diagram of a slag recovery device for a high-carbon ferrochrome smelting furnace is provided for the utility model;
[0017] Figure 2 The utility model provides a schematic diagram of the structure of a magnetic suction component of a slag recovery device for a high-carbon ferrochrome smelting furnace;
[0018] Figure 3 The utility model provides a schematic diagram of the structure of a leveling component of a slag recovery device for a high-carbon ferrochrome smelting furnace;
[0019] Figure 4 The utility model provides an expanded diagram of a crushing component of a slag recovery device for a high-carbon ferrochrome smelting furnace.
[0020] Legend: 1. Conveyor belt; 2. Leveling assembly; 201. Support frame; 202. First motor; 203. Driving gear; 204. Driven gear; 205. Rotating rod; 206. Support block; 207. Leveling rod; 208. Protective frame; 3. Magnetic assembly; 301. Mounting frame; 302. Observation window; 303. Fixing rod; 304. Electromagnetic plate; 4. Crushing assembly; 401. Crushing frame; 402. Second motor; 403. Crushing roller; 404. Rotating shaft; 5. Collection box. DETAILED DESCRIPTION
[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0023] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides a slag recovery device for a high-carbon ferrochrome smelting furnace, comprising: a conveyor belt 1 and a collecting box 5, a crushing assembly 4 is fixedly connected to the top of the conveyor belt 1 near the left side, a leveling assembly 2 is fixedly connected to the top of the conveyor belt 1 near the center, and a magnetic attraction assembly 3 is fixedly connected to the top of the conveyor belt 1 near the right side; the magnetic attraction assembly 3 comprises a mounting frame 301, a fixing rod 303 is symmetrically fixedly connected to the inner top of the mounting frame 301, and an electromagnetic plate 304 is fixedly connected between the bottoms of the two fixing rods 303; the leveling assembly 2 comprises a support frame 201, a rotating rod 205 is movably passed through the top center position of the support frame 201, a supporting block 206 is fixedly connected to the bottom of the rotating rod 205, a plurality of leveling rods 207 are fixedly connected to the bottom of the supporting block 206 at equal intervals, a protective frame 208 is fixedly connected to the top of the support frame 201, and the top of the protective frame 208 The first motor 202 is fixedly connected to the top of the protective frame 208, and the output end of the first motor 202 is movably penetrated by the top of the protective frame 208. The output end of the first motor 202 is fixedly connected to the driving gear 203. The top of the rotating rod 205 is rotatably connected to the inner top of the protective frame 208. The outer surface of the rotating rod 205 is close to the driven gear 204 fixedly connected. The outer surface of the driving gear 203 is meshed with the outer surface of the driven gear 204. The crushing assembly 4 includes a crushing frame 401. The front surface of the crushing frame 401 is symmetrically fixedly connected to the second motor 402, and the output ends of the two second motors 402 are movably penetrated by the front surface of the crushing frame 401. The output ends of the two second motors 402 are fixedly connected to the rotating shaft 404. The outer surfaces of the two rotating shafts 404 are fixedly connected to the crushing rollers 403, and the rear end surfaces of the two rotating shafts 404 are rotatably connected to the inner wall of one side of the crushing frame 401.
[0024] The effect achieved by the entire embodiment 1 is that the slag of the high-carbon ferrochrome smelting furnace is added to the inside of the crushing frame 401, and then the second motor 402 is started to drive the rotating shaft 404 to rotate in the crushing frame 401, so that the crushing roller 403 rotates, and the slag is crushed by the cooperation of the two crushing rollers 403. The crushed slag falls onto the conveyor belt 1 through the guide plate on the crushing frame 401, and the slag is transported by the conveyor belt 1. Then the first motor 202 is started to drive the driving gear 203 to rotate, and the driving gear 203 is meshed with the driven gear 204. The rotation of the driving gear 203 will drive the driven gear 204 to rotate. At the same time, the diameter of the driving gear 203 is smaller than the diameter of the driven gear 204, so that the rotation of the driving gear 203 will drive the driven gear 204 to rotate slowly, and the rotation of the driven gear 204 will drive the rotating rod 205 in the protective frame 208. The slag on the conveyor belt 1 can be leveled by rotating the leveling rod 207, which is convenient for subsequent operations. The slag is then transported to the bottom of the installation frame 301 through the conveyor belt 1. At this time, the electromagnetic plate 304 is energized to generate magnetic force, which adsorbs the magnetic material of the slag on the conveyor belt 1, and then the non-magnetic material is transported to the inside of the collection box 5 through the conveyor belt 1. When the non-magnetic material is collected, a new collection box 5 is replaced, and then the electromagnetic plate 304 can be powered off to lose its magnetism. At this time, the magnetic material attached to the electromagnetic plate 304 will automatically fall off due to the loss of magnetic attraction, thereby being separated from the electromagnet and falling on the conveyor belt 1 and transported to the collection box 5. Therefore, the magnetic and non-magnetic materials in the slag can be classified and recycled, which reduces energy consumption and labor costs, improves recycling efficiency, and has significant environmental benefits.
[0025] Embodiment 2, as Figure 1-Figure 4 As shown, an observation window 302 is provided on the front surface of the mounting frame 301, the bottom of the crushing frame 401 is fixedly connected to the top of the conveyor belt 1, the bottom of the support frame 201 is fixedly connected to the top of the conveyor belt 1, the bottom of the mounting frame 301 is fixedly connected to the top of the conveyor belt 1, and the position of the collecting box 5 matches the position of the conveyor belt 1.
[0026] The effect achieved by the entire embodiment 2 is that, during the magnetic separation of slag, the magnetic material adsorbed on the electromagnetic plate 304 can be observed in real time through the observation window 302. When too much magnetic material is adsorbed, the electromagnetic plate 304 can be processed in time to ensure the use effect of the electromagnetic plate 304.
[0027] Working principle: the slag from the high-carbon ferrochrome smelting furnace is added to the inside of the crushing frame 401, and then the second motor 402 is started to drive the rotating shaft 404 to rotate in the crushing frame 401, so that the crushing roller 403 rotates, and the slag is crushed by the cooperation of the two crushing rollers 403. The crushed slag falls onto the conveyor belt 1 through the guide plate on the crushing frame 401, and the slag is transported by the conveyor belt 1. Then the first motor 202 is started to drive the driving gear 203 to rotate. The driving gear 203 is meshed with the driven gear 204, so that the rotation of the driving gear 203 will drive the driven gear 204 to rotate slowly, and the rotation of the driven gear 204 will drive the rotating rod 205 to rotate on the protective frame 208 and the support frame 201, and will drive the support block 206 and the leveling rod 207 to rotate. The rotation of the leveling rod 207 can The slag is then leveled to facilitate subsequent operations, and then transported to the bottom of the installation frame 301 through the conveyor belt 1. At this time, the electromagnetic plate 304 is energized to generate magnetic force, which adsorbs the magnetic material of the slag on the conveyor belt 1, and then the non-magnetic material is transported to the inside of the collection box 5 through the conveyor belt 1. When the non-magnetic material is collected, a new collection box 5 is replaced, and then the electromagnetic plate 304 can be powered off to lose its magnetism. At this time, the magnetic material attached to the electromagnetic plate 304 will automatically fall off due to the loss of magnetic attraction, thereby being separated from the electromagnet and falling on the conveyor belt 1, and being transported to the collection box 5, so that the magnetic and non-magnetic materials in the slag can be classified and recycled. In the process of magnetic separation of the slag, the magnetic material adsorbed on the electromagnetic plate 304 can be observed in real time through the observation window 302. When too much magnetic material is adsorbed, the electromagnetic plate 304 can be processed in time to ensure the use effect of the electromagnetic plate 304.
[0028] The wiring diagram of the conveyor belt 1, the first motor 202, the electromagnetic plate 304 and the second motor 402 in the present invention is common knowledge in the field, and its working principle is a well-known technology. The model is selected according to the actual use. Therefore, the control method and wiring arrangement of the conveyor belt 1, the first motor 202, the electromagnetic plate 304 and the second motor 402 are no longer explained in detail.
[0029] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A slag recovery device for a high carbon ferrochrome smelting furnace, characterized in that: include: A conveyor belt (1) and a collecting box (5), wherein a crushing assembly (4) is fixedly connected to the top of the conveyor belt (1) near the left side, a leveling assembly (2) is fixedly connected to the top of the conveyor belt (1) near the center, and a magnetic attraction assembly (3) is fixedly connected to the top of the conveyor belt (1) near the right side; The magnetic attraction component (3) comprises a mounting frame (301), the inner top of the mounting frame (301) is symmetrically fixedly connected with fixing rods (303), and the bottoms of the two fixing rods (303) are fixedly connected with an electromagnetic plate (304); The leveling assembly (2) comprises a support frame (201), a rotating rod (205) movably passing through the top center position of the support frame (201), a supporting block (206) being fixedly connected to the bottom of the rotating rod (205), and a plurality of leveling rods (207) being fixedly connected to the bottom of the supporting block (206) at equal intervals.
2. The slag recovery device for a high carbon ferrochrome smelting furnace according to claim 1, characterized in that: The top of the support frame (201) is fixedly connected to a protection frame (208), and the top of the protection frame (208) is fixedly connected to a first motor (202).
3. The slag recovery device for a high carbon ferrochrome smelting furnace according to claim 2, characterized in that: The output end of the first motor (202) movably penetrates the top of the protection frame (208), and the output end of the first motor (202) is fixedly connected to a driving gear (203).
4. The slag recovery device for a high carbon ferrochrome smelting furnace according to claim 3, characterized in that: The top of the rotating rod (205) is rotatably connected to the inner top of the protection frame (208), and a driven gear (204) is fixedly connected near the outer surface of the rotating rod (205).
5. The slag recovery device for a high carbon ferrochrome smelting furnace according to claim 4, characterized in that: The outer surface of the driving gear (203) is meshed with the outer surface of the driven gear (204), and an observation window (302) is provided on the front surface of the installation frame (301).
6. The slag recovery device for a high carbon ferrochrome smelting furnace according to claim 5, characterized in that: The crushing assembly (4) comprises a crushing frame (401), the front surface of the crushing frame (401) being symmetrically fixedly connected to a second motor (402), the output ends of the two second motors (402) being movably connected to the front surface of the crushing frame (401), the output ends of the two second motors (402) being fixedly connected to a rotating shaft (404), the outer surfaces of the two rotating shafts (404) being fixedly connected to a crushing roller (403), and the rear end surfaces of the two rotating shafts (404) being rotatably connected to an inner wall of one side of the crushing frame (401).
7. The slag recovery device for a high carbon ferrochrome smelting furnace according to claim 6, characterized in that: The bottom of the crushing frame (401) is fixedly connected to the top of the conveyor belt (1), the bottom of the support frame (201) is fixedly connected to the top of the conveyor belt (1), the bottom of the mounting frame (301) is fixedly connected to the top of the conveyor belt (1), and the position of the collecting box (5) matches the position of the conveyor belt (1).
Citation Information
Patent Citations
Slag recovery device of high-carbon ferrochrome smelting furnace
CN216815042U