Vertical spraying room for aluminum profiles
By designing the main body and annular conveyors of the annular spray room, combined with arc racks and spray components, the problems of dust dispersion and residual powder collection difficulties in the vertical spray room of aluminum profiles are solved, and more efficient dust control and processing environment improvement are achieved.
Patent Information
- Application Number
- CN202420401297.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-04
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-04
AI Technical Summary
The existing aluminum profile vertical spray room has a large open space, which causes the spray dust to spread, affects the processing environment, and makes it difficult to effectively collect residual powder.
A ring spray room main body is designed with only one processing channel, combining an annular conveyor and arc rack, and efficient spraying of aluminum profiles and effective dust collection by connecting the components and spraying components.
By reducing the number of channel ports, the space is enclosed, the dust is diffused, the processing environment is improved, and the dust collection efficiency is improved through the collection window and the collection box.
Smart Images

Figure CN222551205U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum profile processing, and specifically relates to a vertical spray room for aluminum profiles. Background Art
[0002] Aluminum profile vertical spray room is a kind of equipment used for surface coating and painting. It is mainly suitable for surface coating of long strip workpieces such as aluminum profiles. By using aluminum profile vertical spray room, manufacturers can efficiently carry out surface coating of aluminum profiles and improve product quality and production efficiency. This equipment is widely used in fields that require aluminum profile surface treatment in industries such as construction, transportation, and electronic equipment;
[0003] Existing aluminum profile vertical spray booths usually have a large open space, which easily causes the spraying dust to disperse, affects the processing environment, and is difficult to effectively collect the remaining powder. Utility Model Content
[0004] The utility model provides an aluminum profile vertical spray booth, which solves the problem that the existing aluminum profile vertical spray booth in the related art usually has a large open space, which easily causes the spraying dust to disperse, affects the processing environment, and is difficult to effectively collect the residual powder.
[0005] The technical solution of the utility model is as follows:
[0006] A vertical spray booth for aluminum profiles, used for spraying the main body of aluminum profiles, comprising:
[0007] The spray booth body is annular, and a side wall of the spray booth body is provided with a processing channel, through which the aluminum profile body passes to enter or move out of the interior of the spray booth body.
[0008] Optionally, it also includes:
[0009] The conveying member is annular, cyclically movably arranged on the spray booth body, and extends through the processing channel to the outside of the spray booth body, and the conveying member has a plurality of fixed blocks;
[0010] A connection component, the connection component comprising:
[0011] A hanging member is rotatably arranged on the fixed block, and the hanging member is used to hang the aluminum profile body. The aluminum profile body rotates with the hanging member and moves with the conveying member.
[0012] Optionally, it also includes:
[0013] An arc-shaped rack having a notch, the arc-shaped rack being arranged in the spray booth body and located on one side of the conveying member, the notch being communicated with the processing channel;
[0014] The connection component also includes:
[0015] The first gear is arranged on the hanging member, and the first gear is meshed and connected with the arc-shaped rack.
[0016] Optionally, it also includes:
[0017] There are several spraying assemblies, which rotate in a ring shape and are arranged in a ring array in the spray room body, and the spraying assemblies include:
[0018] The spray head is lifted and lowered relative to the spray room body and has a spraying end, and the spraying end faces the aluminum profile body in the spray room body.
[0019] Optionally, the spraying assembly further includes:
[0020] A vertical plate, on which the nozzle is lifted and lowered;
[0021] A reciprocating screw is rotatably arranged on the vertical plate, and the nozzle is threadedly connected to the reciprocating screw.
[0022] Optionally, it also includes:
[0023] A turntable is rotatably arranged at the bottom of the spray booth body, and the vertical plate is arranged on the turntable;
[0024] A driving device is used to drive the turntable to rotate.
[0025] Optionally, the reciprocating screw has a polished rod portion and further comprises:
[0026] An annular rack is arranged at the lower end of the spray booth body;
[0027] The spraying assembly also includes:
[0028] There are multiple second gears, and the second gears are arranged on the light rod part, and the second gears are meshed and connected with the annular rack.
[0029] Optionally, the upper portion of the aluminum profile body has a hanging hole, the hanging member has a hanging protrusion adapted to the hanging hole, and the hanging protrusion is used to be inserted into the hanging hole.
[0030] Optionally, it also includes:
[0031] A collecting window is annular and is arranged at the bottom of the spray booth body, and the collecting window is located outside the circumference of the rotating disk;
[0032] The collecting box is arranged at the lower end of the spray booth body and is communicated with the collecting window.
[0033] Optionally, the spray booth body is cylindrical.
[0034] The working principle and beneficial effects of the utility model are:
[0035] 1. In the utility model, the spray booth body is designed to be annular and has only one processing channel. The aluminum profile body to be processed and the processed aluminum profile body both enter and exit this processing channel. Compared with the conventional multiple channels, the number of channel openings is reduced, the space airtightness is further improved, the space filled with dust is effectively reduced, and the processing environment is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present utility model.
[0037] Figure 1 It is a schematic diagram of the structure of the utility model;
[0038] Figure 2 This is a schematic diagram of the outer bottom structure of the utility model
[0039] Figure 3 This is a schematic diagram of the internal structure of the utility model
[0040] Figure 4 This is a schematic diagram of the structure of the aluminum profile main body and connecting components of the utility model;
[0041] In the figure: 1. Aluminum profile body; 2. Spray room body; 3. Processing channel; 4. Conveying member; 401. Fixing block; 5. Connecting assembly; 501. Hanging member; 5011. Hanging protrusion; 502. First gear; 6. Arc rack; 7. Spraying assembly; 701. Spray head; 702. Vertical plate; 703. Reciprocating screw; 704. Second gear; 8. Turntable; 9. Driving device; 10. Ring rack; 11. Collecting window; 12. Collecting box. DETAILED DESCRIPTION
[0042] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the specific implementation methods of the utility model will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.
[0043] In order to simplify the drawings, only the parts related to the utility model are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".
[0044] In this article, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0045] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0046] Example 1
[0047] Reference Figure 1~Figure 4 , which is the first embodiment of the utility model, proposes an aluminum profile vertical spray room for spraying an aluminum profile body 1, comprising: a spray room body 2, which is annular, and a side wall of the spray room body 2 has a processing channel 3, and the aluminum profile body 1 passes through the processing channel 3 to enter or move out of the spray room body 2.
[0048] In this embodiment, the spray booth body 2 is annular and has only one processing channel 3. The processing channel 3 is used to move the aluminum profile body 1 to be processed in and move the processed aluminum profile body 1 out. The processing channel 3 allows the aluminum profile body 1 to be processed and the processed aluminum profile body 1 to be moved side by side, that is, the width of the processing channel 3 is slightly larger than the sum of the widths of the two aluminum profile bodies 1.
[0049] Specifically, after the aluminum profile body 1 enters the interior of the spray booth body 2 through the processing channel 3, it moves along the ring of the spray booth body 2 and is processed, and then moves out of the processing channel 3 after the processing is completed.
[0050] Furthermore, it also includes: a conveying member 4, which is annular, cyclically movably arranged on the spray room body 2, and extends through the processing channel 3 to the outside of the spray room body 2, and the conveying member 4 has a plurality of fixed blocks 401; a connecting component 5, the connecting component 5 includes: a hanging member 501, rotatably arranged on the fixed block 401, the hanging member 501 is used to hang the aluminum profile body 1, and the aluminum profile body 1 rotates with the hanging member 501 and moves with the conveying member 4.
[0051] In the above scheme, the aluminum profile body 1 is transported by the conveying member 4, and the conveying member 4 has two parts, one of which is a ring-shaped part adapted to the interior of the spray booth body 2, and the other part extends to the outside through the processing channel 3 and forms a closed loop;
[0052] The conveyor 4 transports the processed aluminum profile body 1 to the outside of the spray booth body 2, and the staff performs the next processing and installs the aluminum profile body 1 to be processed on the hanging member 501. The conveyor 4 drives the hanging member 501 to move through the fixed block 401, and the aluminum profile body 1 rotates synchronously with the hanging member 501.
[0053] It is understandable that a movable track is provided in the spray booth body 2 along a ring shape, and a limiting portion of the conveying member 4 is provided to provide a space for installing and moving the conveying member 4. Preferably, the conveying member 4 is a conveying chain, which is easy to install and maintain, economical, and the chain itself has strong wear resistance and tensile resistance, so that the chain drive has a long service life.
[0054] Furthermore, it also includes: an arc-shaped rack 6 with a notch, the arc-shaped rack 6 is arranged in the spray booth body 2 and is located on one side of the conveying member 4, and the notch is connected to the processing channel 3; the connecting component 5 also includes: a first gear 502, which is arranged on the hanging member 501, and the first gear 502 is meshed and connected with the arc-shaped rack 6.
[0055] In the above scheme, an arc-shaped rack 6 is provided in the spray booth body 2, and the arc-shaped rack 6 is located on one side of the conveying member 4. During the movement of the conveying member 4, the connecting assembly 5 is driven to follow the movement. After the first gear 502 is engaged with the arc-shaped rack 6, the hanging member 501 is driven to rotate, and the aluminum profile body 1 installed on the hanging member 501 is further driven to rotate. The rotation increases the spraying processing range of the aluminum profile body 1, improves the uniformity and comprehensiveness of the spraying processing, and improves the processing efficiency.
[0056] Furthermore, it also includes: a spraying assembly 7, which has a plurality of them, and the plurality of spraying assemblies 7 rotate in a ring shape and are arranged in a ring array in the spray room body 2, and the spraying assembly 7 includes: a spray head 701, which is raised and lowered relative to the spray room body 2, and has a spraying end, and the spraying end faces the aluminum profile body 1 in the spray room body 2.
[0057] In the above scheme, several spray assemblies 7 rotate in a circle and are arranged in a circular array in the spray room body 2. Several spray assemblies 7 are located in the middle of the spray room body 2. Preferably, the number of spray assemblies 7 is the same as the number of aluminum profiles inside the spray room body 2. The angular velocity of the spray assemblies 7 rotating in a circle is the same as the angular velocity of the aluminum profile body 1 moving in a circle, so that during the spraying process of the aluminum profile body 1, the one-to-one correspondence between the spray assemblies 7 and the aluminum profile body 1 is maintained. The nozzle 701 is set to rise and fall to increase the spraying range. Combined with the rotation of the aluminum profile body 1 itself, a single nozzle 701 can achieve a more comprehensive coverage spraying process on a single aluminum profile, thereby improving the processing efficiency.
[0058] Furthermore, the spraying assembly 7 also includes: a vertical plate 702 , on which the spray head 701 is lifted and lowered; a reciprocating screw 703 , which is rotatably arranged on the vertical plate 702 , and the spray head 701 is threadedly connected to the reciprocating screw 703 .
[0059] In the above scheme, the reciprocating screw 703 is driven to rotate through the relevant driving member, further driving the nozzle 701 threadedly connected to the reciprocating screw 703 to move up and down on the vertical plate 702. The setting of the reciprocating screw 703 improves the stability of the nozzle 701 during the lifting process.
[0060] Furthermore, it also includes: a turntable 8, which is rotatably arranged at the bottom of the spray booth body 2, and a vertical plate 702 is arranged on the turntable 8; and a driving device 9, which is used to drive the turntable 8 to rotate.
[0061] In the above scheme, the driving device 9 drives the turntable 8 to rotate, and further drives the spray assembly 7 set on the turntable 8 to rotate accordingly, so that the rotation angular velocity of the turntable 8 is the same as the angular velocity of the aluminum profile body 1 moving along the ring.
[0062] Furthermore, the reciprocating screw 703 has a polished rod portion, and also includes: an annular rack 10, which is arranged at the lower end of the spray room body 2; the spraying assembly 7 also includes: a second gear 704, which has multiple second gears 704, which are arranged on the polished rod portion, and the second gear 704 is meshed and connected with the annular rack 10.
[0063] In the above scheme, the annular rack 10 is arranged at the lower end of the spray booth body 2, separated from the interior of the spray booth body 2 to prevent dust from affecting normal operation, and the second gear 704 is arranged on the smooth rod part of the reciprocating screw 703, rotating with the turntable 8;
[0064] Specifically, the second gear 704 meshing with the annular rack 10 rotates itself after following the rotation of the turntable 8, thereby driving the reciprocating screw 703 to rotate, and further driving the nozzle 701 to move up and down.
[0065] Through the above solution, the reciprocating screw 703 is driven during the rotation of the turntable 8, thereby improving energy utilization and processing efficiency.
[0066] Furthermore, the upper portion of the aluminum profile body 1 has a hanging hole, and the hanging member 501 has a hanging protrusion 5011 adapted to the hanging hole, and the hanging protrusion 5011 is used to be inserted into the hanging hole.
[0067] In the above scheme, the aluminum profile body 1 is punched with hanging holes before spraying. After the hanging holes are processed, the hanging holes are hung on the hanging parts 501, and the hanging protrusions 5011 are elastic parts.
[0068] Furthermore, it also includes: a collecting window 11, which is annular and arranged at the bottom of the spray booth body 2, and the collecting window 11 is located on the circumferential outside of the turntable 8; a collecting box 12, which is arranged at the lower end of the spray booth body 2 and is connected to the collecting window 11.
[0069] In the above scheme, the collecting box 12 is connected to the interior of the spray booth body 2 through the collecting window 11. The dust inside the spray booth body 2 can fall into the collecting box 12 through the collecting window 11. When the turntable 8 rotates, due to the action of centrifugal force, part of the dust falling on the turntable 8 can be moved to the collecting window 11, thereby improving the dust collection efficiency.
[0070] Furthermore, the spray booth body 2 is cylindrical.
[0071] In the above solution, the spray booth body 2 is cylindrical, which can be used to process the aluminum profile body 1 of a certain length, thereby improving practicality.
[0072] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A vertical spray booth for aluminum profiles, used for spraying aluminum profile bodies (1), characterized in that: include: The spray booth body (2) is annular, and the side wall of the spray booth body (2) has a processing channel (3), and the aluminum profile body (1) passes through the processing channel (3) to enter or move out of the spray booth body (2); The conveying member (4) is annular and is disposed on the spray booth body (2) in a cyclically movable manner and extends through the processing channel (3) to the outside of the spray booth body (2). The conveying member (4) has a plurality of fixed blocks (401); A connection component (5), the connection component (5) comprising: A hanging member (501) is rotatably arranged on the fixed block (401), the hanging member (501) is used to hang the aluminum profile body (1), and the aluminum profile body (1) rotates following the hanging member (501) and moves following the conveying member (4); an arc-shaped rack (6) having a notch, the arc-shaped rack (6) being arranged in the spray booth body (2) and located on one side of the conveying member (4), the notch being in communication with the processing channel (3); The connection component (5) further comprises: A first gear (502) is arranged on the hanging member (501), and the first gear (502) is meshedly connected with the arc-shaped rack (6).
2. The aluminum profile vertical spray booth according to claim 1, characterized in that: Also includes: There are a plurality of spraying assemblies (7), wherein the plurality of spraying assemblies (7) rotate in a circular manner and are arranged in a circular array in the spraying room body (2), and the spraying assemblies (7) include: The spray head (701) is raised and lowered relative to the spray booth body (2) and has a spraying end, wherein the spraying end faces the aluminum profile body (1) in the spray booth body (2).
3. The aluminum profile vertical spray booth according to claim 2, characterized in that: The spraying assembly (7) further comprises: A vertical plate (702), on which the nozzle (701) is lifted and lowered; The reciprocating screw (703) is rotatably disposed on the vertical plate (702), and the nozzle (701) is threadedly connected to the reciprocating screw (703).
4. The aluminum profile vertical spray booth according to claim 3, characterized in that: Also includes: A turntable (8) is rotatably arranged at the bottom of the spray booth body (2), and the vertical plate (702) is arranged on the turntable (8); A driving device (9) is used to drive the rotating disk (8) to rotate.
5. The aluminum profile vertical spray booth according to claim 3, characterized in that: The reciprocating screw (703) has a polished rod portion and further comprises: An annular rack (10) is arranged at the lower end of the spray booth body (2); The spraying assembly (7) further comprises: There are a plurality of second gears (704), each of which is arranged on the light rod portion, and each of which is meshingly connected with the annular rack (10).
6. The aluminum profile vertical spray booth according to claim 1, characterized in that: The upper part of the aluminum profile body (1) is provided with a hanging hole, and the hanging member (501) is provided with a hanging protrusion (5011) adapted to the hanging hole, and the hanging protrusion (5011) is used for being inserted into the hanging hole.
7. The aluminum profile vertical spray booth according to claim 4, characterized in that: Also includes: A collecting window (11) is annular and is arranged at the bottom of the spray booth body (2). The collecting window (11) is located on the circumferential outer side of the rotating disk (8); A collection box (12) is arranged at the lower end of the spray booth body (2) and is connected to the collection window (11).
8. The aluminum profile vertical spray booth according to claim 1, characterized in that: The spray booth body (2) is cylindrical.