Side edge flattening equipment for hollow step plate production
By designing the side leveling equipment for production of hollow step plates with adjustment mechanism and leveling components, the problem that existing equipment cannot level both sides of the board at the same time is solved, efficient double-side leveling is achieved, and the complete flatness of the board is ensured through the conveying components.
Patent Information
- Application Number
- CN202421283041.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-06
AI Technical Summary
The existing side leveling equipment for hollow step plate production cannot level both sides of the plate-shaped plate at the same time, and the working efficiency is low, and the leveling device and the plate cannot move. It can only level the single position of the side of the plate, which is low in practicality.
A side leveling device including an adjustment mechanism and a leveling assembly is designed. By adjusting the motor output shaft, the two-way screw drives the slider and the connecting frame to move opposite to each other, adjust the distance of the leveling rollers, and realizes the leveling treatment of both sides of the plate. At the same time, a conveying assembly is provided to realize the conveying and fixing of the plates through the lifting cylinder and the conveying motor to ensure the complete flatness of the sides.
It realizes the simultaneous flattening of both sides of the plate, which improves work efficiency, and fixes and conveys the plate when it is flattened by conveying components, ensuring the complete flatness of both sides and improving the practicality of the equipment.
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Figure CN222551734U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hollow step plates, in particular to a side leveling device for producing hollow step plates. Background Art
[0002] In the building decoration industry, hollow step panels are often used to decorate buildings. When the hollow step panels are produced, the sides of the hollow step panels need to be smoothed.
[0003] After searching, a Chinese patent (application number is "202122315801.5") discloses "a side leveling device for rock wool board production". The above device includes a box, a first motor, a first cylinder, a second cylinder, a leveling device and a vacuum cleaner. The driving end of the first motor is fixedly connected to a driving rod, and the outer surface of the top of the driving rod is sleeved with a movable sleeve, and the top of the movable sleeve is fixedly connected to a storage plate. The inner top wall of the box is fixedly connected to a fixed frame, and a pressing plate is provided below the fixed frame. The top of the pressing plate is fixedly connected to two fixed rods, and the top of the fixed rod passes through the bottom of the fixed frame and extends to the inside of the fixed frame. The two first cylinders are located on both sides of the movable sleeve, and the movable end of the first cylinder is fixedly connected to a movable plate. However, the above device has the following problems during use:
[0004] 1. When leveling the side of the plate, it is impossible to level both sides of the plate at the same time, resulting in low work efficiency;
[0005] 2. When leveling the side of the plate, the leveling device and the plate cannot be moved, and only a single position of the side of the plate can be leveled, which has low practicality. Utility Model Content
[0006] The utility model provides a side leveling device for the production of hollow step plates, which solves the problems that the comparative documents cannot level both sides of the plate-like plate at the same time, the work efficiency is low, the leveling device and the plate cannot be moved, and only a single position on the side of the plate can be leveled, which has low practicality.
[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0008] A side leveling device for producing hollow step plates, comprising an operating table, an adjusting mechanism arranged in the operating table, the adjusting mechanism comprising an adjusting motor connected to an outer wall of one side of the operating table by bolts, a bidirectional screw connected to an outer wall of one end of an output shaft of the adjusting motor by a coupling, two sliders respectively screwed to the outer walls at both ends of the bidirectional screw, and two connecting frames respectively fixed to the outer walls at the tops of the two sliders, a leveling component is arranged in each of the two connecting frames, the leveling component comprises a connecting plate fixed to the outer wall at the top of the connecting frame, a leveling motor and a leveling roller connected to the outer wall at the bottom of the connecting plate by bolts, and the lower part of the operating table A support plate is fixedly provided on the inner wall, and two dust removal mechanisms are provided on the outer wall at the top of the support plate, and the dust removal mechanism includes a dust collecting box abutting against the outer wall at the top of the support plate, a filter screen embedded in the dust collecting box, and a vacuum pump connected to the outer wall at the top of the support plate by bolts; a mounting mechanism is provided on the top of the operating table, and the mounting mechanism includes a top plate, and a conveying assembly is provided on the top plate, and the conveying assembly includes two lifting cylinders respectively connected to the outer wall at the top of the top plate by bolts, a mounting frame fixed on the outer wall at the bottom ends of the piston rods of the two lifting cylinders, a conveying roller, and two conveying motors respectively connected to the outer wall on one side of the mounting frame by bolts.
[0009] Preferably, one end of the bidirectional screw is connected to the inner wall of one side of the operating table through a bearing, limit plates are fixed on the inner walls on both sides of the operating table, and both sides of the connecting frame are slidably installed on the outer walls of the two limit plates.
[0010] Preferably, a rotating shaft is connected to the top outer wall of the leveling motor output shaft through a coupling, and the leveling roller is fixed on the outer wall of the rotating shaft, a mounting frame is fixed on the top outer wall of the connecting plate, and the top of the rotating shaft is connected to the top inner wall of the mounting frame through a bearing, a slide is opened on the top outer wall of the operating table, and two mounting frames are slidably installed in the slide respectively.
[0011] Through the above scheme, the bidirectional screw is driven to rotate by adjusting the rotation of the motor output shaft, and the bidirectional screw drives the two sliders and the two connecting frames to move toward each other, thereby adjusting the distance between the two leveling rollers, thereby contacting the two side edges of the plate, and leveling the two side edges of the hollow step plate.
[0012] Preferably, a conveying pipe is connected to the upper outer wall of one side of the dust collecting box through a flange, and the top of the conveying pipe is fixedly arranged on the top inner wall of the mounting frame, and a connecting pipe is fixedly arranged on the air inlet end of the vacuum pump, and one end of the connecting pipe is fixedly arranged on the inner wall of one side of the dust collecting box.
[0013] Through the above scheme, the air in the dust box is extracted by a vacuum pump, so that the air pressure in the dust box is reduced, and then the debris generated during leveling is sucked into the dust box under the action of the pressure difference, and the filter causes the debris to gather in the dust box.
[0014] Preferably, four columns are fixed on the top outer wall of the operating table, and the bottom of the top plate is respectively fixed on the top outer walls of the four columns.
[0015] Preferably, a mounting shaft is connected to the inner wall of one side of the mounting frame via a bearing, and a conveying roller is fixedly mounted on the outer wall of the mounting shaft, driven gears are fixedly mounted on the outer walls at both ends of the mounting shaft, a fixed shaft is connected to the outer wall of one end of the output shaft of the two conveying motors via a coupling, and driving gears are fixedly mounted on the outer walls at both ends of the two fixed shafts, and the two driven gears are respectively meshed with the two driving gears to form a transmission fit.
[0016] Through the above scheme, the piston rods of the two lifting cylinders descend to drive the mounting frame to descend, and the mounting frame drives the conveying roller to descend and contact the plate. Then the output shafts of the two conveying motors drive the two fixed shafts and the two driving gears to rotate, and then drive the two driven gears and the mounting shaft to rotate, and then drive the conveying roller to rotate to convey the plate.
[0017] The beneficial effects of the utility model are:
[0018] 1. An adjustment mechanism and a leveling component are provided. The output shaft of the adjusting motor rotates to drive the bidirectional screw to rotate. The bidirectional screw drives the two sliders and the two connecting frames to move toward each other, thereby adjusting the distance between the two leveling rollers, thereby contacting the two side edges of the plate and leveling the two side edges of the hollow step plate. The two side edges of the plate can be leveled at the same time, thereby improving work efficiency.
[0019] 2. A conveying assembly is provided. The piston rods of the two lifting cylinders descend to drive the mounting frame to descend, and the mounting frame drives the conveying roller to descend and contact the plate. Then the output shafts of the two conveying motors drive the two fixed shafts and the two driving gears to rotate, and then drive the two driven gears and the mounting shaft to rotate, and then drive the conveying roller to rotate to convey the plate. The plate can be fixed and conveyed when it is flat, and both sides of the plate can be completely flattened, which improves practicality.
[0020] In summary, the utility model can level the two side edges of the plate at the same time, thereby improving work efficiency, can fix and transport the plate during leveling, and can completely level the two side edges of the plate, thereby improving practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 The utility model provides a schematic diagram of the front cross-sectional structure of a side leveling device for producing hollow step plates.
[0022] Figure 2 The utility model provides a schematic diagram of the front cross-sectional structure of the adjustment mechanism of the side leveling equipment for producing hollow step plates.
[0023] Figure 3 This is a schematic diagram of the main cross-sectional structure of a leveling component of a side leveling device for producing hollow step plates proposed by the utility model.
[0024] Figure 4 The utility model provides a schematic diagram of the main cross-sectional structure of a dust removal mechanism of a side leveling device for producing hollow step plates.
[0025] Figure 5 The utility model provides a schematic diagram of the front cross-sectional structure of the installation mechanism of the side leveling equipment for producing hollow step plates.
[0026] Figure 6 This is a schematic diagram of the front cross-sectional structure of a conveying component of a side leveling device for producing hollow step plates proposed by the utility model.
[0027] Figure 7 The utility model proposed Figure 6 Enlarged structural diagram at A in the middle.
[0028] In the figure: 1. operating table; 2. adjusting mechanism; 201. adjusting motor; 202. bidirectional screw; 203. slider; 204. connecting frame; 3. leveling assembly; 301. connecting plate; 302. leveling motor; 303. rotating shaft; 304. leveling roller; 305. mounting frame; 4. supporting plate; 5. dust removal mechanism; 501. dust collecting box; 502. conveying pipe; 503. filter screen; 504. vacuum pump; 6. mounting mechanism; 601. column; 602. top plate; 7. conveying assembly; 701. lifting cylinder; 702. mounting frame; 703. mounting shaft; 704. conveying roller; 705. driven gear; 706. conveying motor; 707. fixed shaft; 708. driving gear. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0030] Example 1, reference Figure 1-3A side leveling device for producing hollow step plates comprises an operating table 1, an adjusting mechanism 2 is arranged inside the operating table 1, the adjusting mechanism 2 comprises an adjusting motor 201 connected to the outer wall of one side of the operating table 1 by bolts, a bidirectional screw 202 connected to the outer wall of one end of the output shaft of the adjusting motor 201 by a coupling, two sliders 203 respectively screwed to the outer walls of both ends of the bidirectional screw 202, and two connecting frames 204 respectively fixed on the outer walls of the tops of the two sliders 203, one end of the bidirectional screw 202 is connected to the inner wall of one side of the operating table 1 by a bearing, limit plates are fixed on the inner walls of both sides of the operating table 1, and both sides of the connecting frame 204 are slidably installed on the two limit plates On the outer wall of the positioning plate, a leveling component 3 is provided in each of the two connecting frames 204, and the leveling component 3 includes a connecting plate 301 fixedly mounted on the top outer wall of the connecting frame 204, a leveling motor 302 connected to the bottom outer wall of the connecting plate 301 by bolts, and a leveling roller 304, a rotating shaft 303 is connected to the outer wall of the top end of the output shaft of the leveling motor 302 through a coupling, the leveling roller 304 is fixedly mounted on the outer wall of the rotating shaft 303, a mounting frame 305 is fixedly mounted on the top outer wall of the connecting plate 301, and the top end of the rotating shaft 303 is connected to the top inner wall of the mounting frame 305 through a bearing, a slide is opened on the top outer wall of the operating table 1, and the two mounting frames 305 are slidably installed in the slide respectively.
[0031] Example 2, reference Figure 1 and Figure 4 A side leveling device for producing hollow step plates also includes a support plate 4 fixedly provided on the lower inner wall of an operating table 1, two dust removal mechanisms 5 are provided on the top outer wall of the support plate 4, the dust removal mechanism 5 includes a dust collecting box 501 abutting against the top outer wall of the support plate 4, a filter screen 503 embedded in the dust collecting box 501 and a vacuum pump 504 connected to the top outer wall of the support plate 4 by bolts, a conveying pipe 502 is connected to the upper outer wall of one side of the dust collecting box 501 through a flange, the top of the conveying pipe 502 is fixedly provided on the top inner wall of the mounting frame 305, a connecting pipe is fixedly provided at the air inlet end of the vacuum pump 504, and one end of the connecting pipe is fixedly provided on the inner wall of one side of the dust collecting box 501.
[0032] Example 3, reference Figure 1 and Figure 5-6, a side leveling device for producing hollow step plates, further comprising a mounting mechanism 6, the mounting mechanism 6 comprising a top plate 602, four columns 601 fixedly arranged on the top outer wall of the operating table 1, the bottom of the top plate 602 respectively fixedly arranged on the top outer walls of the four columns 601, a conveying assembly 7 is arranged on the top plate 602, the conveying assembly 7 comprises two lifting cylinders 701 respectively connected to the top outer wall of the top plate 602 by bolts, a mounting frame 702 fixedly arranged on the outer wall of the bottom end of the piston rod of the two lifting cylinders 701, a conveying roller 704 and two respectively connected by bolts A conveying motor 706 is connected to the outer wall of one side of the mounting frame 702, and a mounting shaft 703 is connected to the inner wall of one side of the mounting frame 702 through a bearing. A conveying roller 704 is fixedly mounted on the outer wall of the mounting shaft 703, and driven gears 705 are fixedly mounted on the outer walls of both ends of the mounting shaft 703. A fixed shaft 707 is connected to the outer wall of one end of the output shaft of the two conveying motors 706 through a coupling, and driving gears 708 are fixedly mounted on the outer walls of both ends of the two fixed shafts 707. The two driven gears 705 are respectively meshed with the two driving gears 708 to form a transmission fit.
[0033] Working principle: the output shaft of the adjusting motor 201 rotates to drive the bidirectional screw 202 to rotate, and the bidirectional screw 202 drives the two sliders 203 and the two connecting frames 204 to move toward each other, thereby adjusting the distance between the two leveling rollers 304, thereby contacting the two side edges of the plate and leveling the two side edges of the hollow step plate, the piston rods of the two lifting cylinders 701 descend to drive the mounting frame 702 to descend, and the mounting frame 702 drives the conveying roller 704 to descend and contact the plate, and then the output shafts of the two conveying motors 706 drive the two fixed shafts 707 and the two driving gears 708 to rotate, thereby driving the two driven gears 705 and the mounting shaft 703 to rotate, and then driving the conveying roller 704 to rotate to convey the plate, the vacuum pump 504 extracts the air in the dust box 501, so that the air pressure in the dust box 501 is reduced, and then under the action of the pressure difference, the debris generated during leveling is sucked into the dust box 501, and the filter 503 causes the debris to gather in the dust box 501.
[0034] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A side leveling device for producing hollow step plates, comprising an operating table (1), characterized in that: The operating table (1) is provided with an adjustment mechanism (2), the adjustment mechanism (2) comprising an adjustment motor (201) connected to an outer wall of one side of the operating table (1) by means of bolts, a bidirectional screw rod (202) connected to an outer wall of one end of an output shaft of the adjustment motor (201) by means of a coupling, two sliders (203) respectively screwed to the outer walls of both ends of the bidirectional screw rod (202), and two connection frames (204) respectively fixed to the outer walls of the tops of the two sliders (203); A leveling assembly (3) is provided in each of the two connection frames (204), and the leveling assembly (3) comprises a connection plate (301) fixedly arranged on the top outer wall of the connection frame (204), a leveling motor (302) and a leveling roller (304) connected to the bottom outer wall of the connection plate (301) by bolts; A support plate (4) is fixedly provided on the inner wall of the lower part of the operating table (1); Two dust removal mechanisms (5) are provided on the top outer wall of the support plate (4), and the dust removal mechanisms (5) include a dust collection box (501) abutting against the top outer wall of the support plate (4), a filter screen (503) embedded in the dust collection box (501), and a vacuum pump (504) connected to the top outer wall of the support plate (4) by bolts; The top of the operating table (1) is provided with a mounting mechanism (6), and the mounting mechanism (6) comprises a top plate (602); A conveying assembly (7) is provided on the top plate (602), and the conveying assembly (7) comprises two lifting cylinders (701) respectively connected to the outer wall of the top of the top plate (602) by bolts, a mounting frame (702) fixed to the outer wall of the bottom ends of the piston rods of the two lifting cylinders (701), a conveying roller (704) and two conveying motors (706) respectively connected to the outer wall of one side of the mounting frame (702) by bolts.
2. A side leveling device for producing hollow step plates according to claim 1, characterized in that: One end of the bidirectional screw (202) is connected to the inner wall of one side of the operating table (1) through a bearing, and limit plates are fixedly provided on the inner walls on both sides of the operating table (1), and the two sides of the connecting frame (204) are slidably mounted on the outer walls of the two limit plates.
3. The side leveling equipment for producing hollow step plates according to claim 1 is characterized in that: A rotating shaft (303) is connected to the top outer wall of the output shaft of the leveling motor (302) via a coupling, and the leveling roller (304) is fixedly mounted on the outer wall of the rotating shaft (303). A mounting frame (305) is fixedly mounted on the top outer wall of the connecting plate (301), and the top end of the rotating shaft (303) is connected to the top inner wall of the mounting frame (305) via a bearing. A slideway is provided on the top outer wall of the operating table (1), and two mounting frames (305) are slidably mounted in the slideway respectively.
4. The side leveling device for producing hollow step plates according to claim 1 is characterized in that: A conveying pipe (502) is connected to the upper outer wall of one side of the dust collecting box (501) via a flange, and the top end of the conveying pipe (502) is fixedly arranged on the top inner wall of the mounting frame (305); a connecting pipe is fixedly arranged on the air inlet end of the vacuum pump (504), and one end of the connecting pipe is fixedly arranged on the inner wall of one side of the dust collecting box (501).
5. The side leveling equipment for producing hollow step plates according to claim 1 is characterized in that: Four columns (601) are fixedly arranged on the top outer wall of the operating table (1), and the bottom of the top plate (602) is respectively fixedly arranged on the top outer walls of the four columns (601).
6. The side leveling equipment for producing hollow step plates according to claim 1 is characterized in that: A mounting shaft (703) is connected to the inner wall of one side of the mounting frame (702) via a bearing, and a conveying roller (704) is fixedly mounted on the outer wall of the mounting shaft (703). Driven gears (705) are fixedly mounted on the outer walls at both ends of the mounting shaft (703). A fixed shaft (707) is connected to the outer walls of one end of the output shafts of the two conveying motors (706) via a coupling, and driving gears (708) are fixedly mounted on the outer walls at both ends of the two fixed shafts (707). The two driven gears (705) are respectively meshed with the two driving gears (708) to form a transmission fit.
Citation Information
Patent Citations
Side edge flattening equipment for rock wool board production
CN216992541U