Automatic production device for curtain rolling beads

By designing the automatic production device for curtain beads and using the coordinated work of the machine and multiple assembly mechanisms, the problems of cumbersome, time-consuming and low yield of curtain beads in the prior art are solved, and an efficient and automated production process is achieved, reducing labor costs.

CN222552749UActive Publication Date: 2025-03-04JIEYANG HENGHUAN TECH IND CO LTD
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Patent Information

Application Number
CN202421332258.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-03-04
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The assembly of existing curtain beads requires manual manual operation, resulting in cumbersome assembly steps, time-consuming, low processing efficiency and yield, and high labor costs.

Method used

An automatic production device for curtain beads is designed, including a machine, pulley assembly mechanism, housing assembly mechanism and housing repair mechanism. Through the coordinated work of the clamping mechanism, feeding mechanism and assembly mechanism, automatic assembly is realized.

Benefits of technology

This improves the productivity of curtain beading, reduces labor costs, simplifies the assembly process, improves yield, and reduces the problem of housing inability to recover due to excessive force during manual operation.

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Abstract

The utility model relates to the technical field of curtain ball production, in particular to an automatic curtain ball production device which is characterized in that during use, a shell feeding mechanism conveys a shell to a shell repairing mechanism and a shell assembling mechanism, after the shell is repaired through the shell repairing mechanism, the shell is clamped to the shell assembling mechanism through a clamping mechanism, and then the shell is assembled on the shell assembling mechanism; the assembled shell is clamped to the pulley assembling mechanism through the clamping mechanism, pulleys are conveyed to the pulley assembling mechanism through the pulley feeding mechanism, rivets are conveyed to the pulley assembling mechanism through the rivet feeding mechanism, and the rivets and the pulleys are assembled on the shell through the pulley assembling mechanism. And then the shell is conveyed to the hook assembling mechanism through the shell conveying mechanism, hooks are assembled on the shell through the hook assembling mechanism, production of the curtain rolling balls can be completed, convenience and rapidness are achieved, the machining efficiency and the yield are high, and the labor cost is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of curtain rolling ball production, in particular to an automatic curtain rolling ball production device. Background Art

[0002] The curtain roller on the market generally includes an outer shell, an inner shell, a pulley and a hook. The existing curtain roller assembly requires manual inlay of the outer shell on the inner shell, then assembly of the pulley on the side end of the outer shell, and finally assembly of the hook on the top of the outer shell. The outer shell and the inner shell have deformation characteristics. When the outer shell cannot be inlaid on the inner shell, it is necessary to manually bend the outer shell outwards, embed the outer shell on the inner shell, and then restore the outer shell. The assembly steps are cumbersome and time-consuming, and excessive force when bending the outer shell outwards can easily cause the outer shell to be unable to be restored. The processing efficiency and yield rate of manually assembled curtain rollers are low, and the labor cost is high.

[0003] Therefore, an automatic production device for curtain beads is proposed to solve the above technical problems. Utility Model Content

[0004] In order to solve the above technical problems, the purpose of the utility model is to provide an automatic production device for curtain beads, which can increase productivity and reduce labor costs.

[0005] The technical solution adopted by the utility model to solve the problem is: an automatic production device for curtain rolling beads, including a machine platform, on which a pulley assembly mechanism, a shell assembly mechanism and a shell repair mechanism are arranged in sequence from left to right; a shell feeding mechanism, which is arranged on the side of the machine platform and is used to transport the shell to the shell repair mechanism and the shell assembly mechanism; a clamping mechanism, which is movably arranged on the machine platform and is used to clamp the shell on the shell repair mechanism to the shell assembly mechanism, and the clamping mechanism can also be used to transfer the shell to the shell assembly mechanism. The shell on the mechanism is clamped onto the pulley assembly mechanism; the pulley feeding mechanism, the pulley feeding mechanism is arranged on the side of the machine, and the pulley feeding mechanism is used to convey the pulley to the pulley assembly mechanism; the rivet feeding mechanism, the rivet feeding mechanism is arranged on the side of the machine, and the rivet feeding mechanism is used to convey the rivet to the pulley assembly mechanism; the hook assembly mechanism, the hook assembly mechanism is arranged on the side of the machine, and the hook assembly mechanism is used to receive the shell on the pulley assembly mechanism; the shell conveying mechanism, the shell conveying mechanism is used to convey the shell on the pulley assembly mechanism to the hook assembly mechanism.

[0006] As a further improvement of the above technical solution, the shell assembly mechanism includes an assembly base, which is fixedly arranged on the machine platform, and is rotatably connected to two mounting seats symmetrically arranged on the left and right. The two mounting seats rotate on a vertical plane, and a first protrusion is arranged at the inner end of the mounting seat, and a groove is arranged on the outer side of the first protrusion. A ejector pin is movably connected to the mounting seat, and the ejector pin is located on the outer side of the first protrusion, and the ejector pin translates left and right relative to the first protrusion.

[0007] As a further improvement of the above technical solution, the shell repair mechanism includes a first base and a second base, the first base and the second base are fixedly arranged on the machine platform, the first base is rotatably connected to two first clamping seats symmetrically arranged on the left and right, the two first clamping seats rotate on a vertical plane, and a second protrusion is arranged on the inner end of the first clamping seat; the second base is rotatably connected to two second clamping seats symmetrically arranged on the left and right, the two second clamping seats rotate on a vertical plane, and a card slot opening upward is arranged on the second clamping seat.

[0008] As a further improvement of the above technical solution, the pulley assembly mechanism includes a fixed seat, which is fixedly arranged on the machine platform, and is used to fix the shell, and the pulley feeding mechanism conveys the pulley to the fixed seat; rivet guns are arranged at both ends of the fixed seat, and the gun head of the rivet gun is aligned with the fixed seat, and the rivet feeding mechanism conveys rivets to the rivet gun.

[0009] As a further improvement of the above technical solution, the clamping mechanism includes a swing arm and a plurality of clamping arms, the lower part of the swing arm is rotatably connected to the machine platform, the swing arm makes circular motion on the vertical plane, and the clamping arms are neatly arranged on the upper part of the swing arm.

[0010] As a further improvement of the above technical solution, the swing arm is T-shaped.

[0011] As a further improvement of the above technical solution, the shell feeding mechanism includes an outer shell feeding mechanism and an inner shell feeding mechanism, the outer shell feeding mechanism is used to convey the outer shell to the first clamping seat, and the inner shell feeding mechanism is used to convey the inner shell to the fixing seat.

[0012] As a further improvement of the above technical solution, a conveyor belt is arranged between the shell conveying mechanism and the fixed seat, and the conveyor belt is transmission-connected to the shell conveying mechanism.

[0013] As a further improvement of the above technical solution, the hook assembly mechanism includes a clamping part, a hook part and a cutting part, the clamping part is used to receive and fix the shell, the hook part is used to pass the hook through the shell and bend it, and the cutting part is used to cut the hook.

[0014] The beneficial effects of the utility model are as follows: when in use, the shell feeding mechanism conveys the shell to the shell repair mechanism and the shell assembly mechanism, after the shell is repaired by the shell repair mechanism, the shell is clamped to the shell assembly mechanism by the clamping mechanism, the assembled shell is clamped to the pulley assembly mechanism by the clamping mechanism, the pulley is conveyed to the pulley assembly mechanism by the pulley feeding mechanism, the rivet is conveyed to the pulley assembly mechanism by the rivet feeding mechanism, the rivet and the pulley are assembled on the shell by the pulley assembly mechanism, then the shell is conveyed to the hook assembly mechanism by the shell conveying mechanism, the hook is assembled on the shell by the hook assembly mechanism, and the production of curtain beads can be completed, which is convenient and fast, has high processing efficiency and yield rate, and saves labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further explained below in conjunction with the accompanying drawings and specific implementation methods.

[0016] Figure 1 It is a top view of the utility model;

[0017] Figure 2 for Figure 1 A partial enlarged view of part A;

[0018] Figure 3 It is a front view of the housing assembly mechanism of the utility model;

[0019] Figure 4 It is a front view of the housing assembly mechanism of the utility model in working state 1;

[0020] Figure 5 It is a front view of the second working state of the housing assembly mechanism of the utility model;

[0021] Figure 6 It is a front view of the first shell repair mechanism of the utility model;

[0022] Figure 7 It is a front view of the shell repair mechanism of the utility model in a working state;

[0023] Figure 8 It is a front view of the second shell repair mechanism of the utility model;

[0024] Fig. 9 It is a front view of the second working state of the shell repair mechanism of the utility model;

[0025] Fig.10 It is a front view of the clamping mechanism of the utility model;

[0026] Fig.11 It is a front view of the curtain ball of the utility model.

[0027] In the figure: 10-machine table, 20-pulley assembly mechanism, 201-fixed seat, 202-rivet gun, 30-shell assembly mechanism, 301-assembly base, 302-mounting seat, 303-first protrusion, 304-groove, 305-thimble, 40-shell repair mechanism, 401-first base, 402-first clamping seat, 403-second protrusion, 404-second base, 405-second clamping seat, 406-slot , 50-shell feeding mechanism, 501-outer shell feeding mechanism, 502-inner shell feeding mechanism, 60-clamping mechanism, 601-swing arm, 602-clamping arm, 70-pulley feeding mechanism, 80-rivet feeding mechanism, 90-hook assembly mechanism, 11-shell conveying mechanism, 110-conveyor belt, 121-outer shell, 122-inner shell, 123-pulley, 124-rivet, 125-hook, 126-hook. DETAILED DESCRIPTION

[0028] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0029] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0030] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0031] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0032] Reference Figures 1 to 10A curtain bead automatic production device includes a machine platform 10, on which a pulley assembly mechanism 20, a shell assembly mechanism 30 and a shell repair mechanism 40 are arranged from left to right; a shell feeding mechanism 50, which is arranged beside the machine platform 10, and is used to transport the shell to the shell repair mechanism 40 and the shell assembly mechanism 30; a clamping mechanism 60, which is movably arranged on the machine platform 10, and is used to clamp the shell on the shell repair mechanism 40 to the shell assembly mechanism 30, and the clamping mechanism 60 can also be used to clamp the shell on the shell assembly mechanism 30 to the pulley The assembly mechanism 20; a pulley feeding mechanism 70, the pulley feeding mechanism 70 is arranged beside the machine 10, and the pulley feeding mechanism 70 is used to convey the pulley to the pulley assembly mechanism 20; a rivet feeding mechanism 80, the rivet feeding mechanism 80 is arranged beside the machine 10, and the rivet feeding mechanism 80 is used to convey the rivet to the pulley assembly mechanism 20; a hook assembly mechanism 90, the hook assembly mechanism 90 is arranged beside the machine 10, and the hook assembly mechanism 90 is used to receive the shell on the pulley assembly mechanism 20; a shell conveying mechanism 11, the shell conveying mechanism 11 is used to convey the shell on the pulley assembly mechanism 20 to the hook assembly mechanism 90;

[0033] Reference Fig.11 The shell includes an outer shell 121 and an inner shell 122. The outer shell 121 is sleeved on the inner shell 122. The rivet 124 passes through the outer shell 121 and the inner shell 122. The pulley 123 is located on the inner side of the inner shell 122 and is rotatably connected to the rivet 124. A hook portion 125 is integrally formed on the top of the outer shell 121, and a hook 126 is passed through the hook portion 125.

[0034] In a preferred embodiment, referring to Figure 3 , to 5, the shell assembly mechanism 30 includes an assembly base 301, the assembly base 301 is fixedly arranged on the machine table 10, and two left-right symmetrical mounting seats 302 are rotatably connected to the assembly base 301, and the two mounting seats 302 rotate on the vertical plane, and the inner end of the mounting seat 302 is provided with a first protrusion 303, and the outer side of the first protrusion 303 is provided with a groove 304, and the mounting seat 302 is movably connected with an ejector pin 305, and the ejector pin 305 is located on the outer side of the first protrusion 303, and the ejector pin 305 moves forward and backward relative to the first protrusion 303;

[0035] During assembly, the inner side of the inner shell 122 overlaps the first protrusion 303, and the lower part of the inner shell 122 is inserted into the groove 304. The mounting seat 302 is driven by the cylinder to rotate so that the two sides of the inner shell 122 are concave inward, and the outer shell 121 is sleeved on the inner shell 122. Then, the mounting seat 302 is driven by the cylinder to rotate so that the two sides of the inner shell 122 are restored outward, and the ejector pin 305 is driven by the cylinder to move and press the outer shell 121 so that the outer shell 121 is firmly sleeved on the inner shell 122.

[0036] In a preferred embodiment, referring to Figures 6 to 9 The shell repair mechanism 40 includes a first base 401 and a second base 404. The first base 401 and the second base 404 are fixedly arranged on the machine platform 10. The first base 401 is rotatably connected to two left-right symmetrically arranged first clamping seats 402. The two first clamping seats 402 rotate on a vertical plane. The inner ends of the first clamping seats 402 are provided with second protrusions 403; the second base 404 is rotatably connected to two left-right symmetrically arranged second clamping seats 405. The two second clamping seats 405 rotate on a vertical plane. The second clamping seats 405 are provided with a card slot 406 with an upward opening;

[0037] The shell 121 is made of steel. Before assembly, the shell 121 will produce a certain deformation, which makes the assembly of the shell 121 difficult. In order to repair the deformation of the shell 121, during the repair, the inner side of the shell 121 is overlapped on the second protrusion 403, and the first clamp seat 402 is driven by the cylinder to rotate so that the two sides of the shell 121 expand outward, and then the two sides of the shell 121 are inserted into the slot 406, and the second clamp seat 402 is driven by the cylinder to rotate so that the two sides of the shell 121 are concave inward, and then the second clamp seat 402 is driven by the cylinder to rotate to the original position, so that the two sides of the shell 121 are reset and the repair is completed.

[0038] In a preferred embodiment, the pulley assembly mechanism 20 includes a fixed seat 201, which is fixedly arranged on the machine platform 10, and the fixed seat 201 is used to fix the housing, and the pulley feeding mechanism 70 conveys the pulley to the fixed seat 201; rivet guns 202 are arranged at both ends of the fixed seat 201, and the gun head of the rivet gun 202 is aligned with the fixed seat 201, and the rivet feeding mechanism 80 conveys rivets to the rivet gun 202;

[0039] During assembly, the inlaid outer shell 121 and inner shell 122 are placed on the fixed seat 201, the pulley 123 is transported to the inner side of the inner shell 122 by the pulley feeding mechanism 70, and then the pulley 123 and the rivet 124 are assembled to the outer shell 121 and the inner shell 122 by the cylinder-driven rivet gun 202.

[0040] In a preferred embodiment, referring to Fig.10 The clamping mechanism 60 includes a swing arm 601 and a plurality of clamping arms 602. The lower portion of the swing arm 601 is rotatably connected to the machine platform 10. The swing arm 601 makes an arc motion on a vertical plane. The clamping arms 602 are neatly arranged on the upper portion of the swing arm 601.

[0041] When in use, the motor drives the swing arm 601 to swing, so that the clamping arm 602 sequentially transfers the shell to the shell feeding mechanism 50, the first clamping seat 402, the second clamping seat 405, the mounting seat 302 and the fixing seat 201.

[0042] In a preferred embodiment, the swing arm 601 is T-shaped.

[0043] In a preferred embodiment, the shell feeding mechanism 50 includes an outer shell feeding mechanism 501 and an inner shell feeding mechanism 502 . The outer shell feeding mechanism 501 is used to feed the outer shell to the first clamping seat 402 , and the inner shell feeding mechanism 502 is used to feed the inner shell to the fixing seat 201 .

[0044] In a preferred embodiment, a conveyor belt 110 is provided between the shell conveying mechanism 11 and the fixing seat 201 , and the conveyor belt 110 is transmission-connected to the shell conveying mechanism 11 .

[0045] In a preferred embodiment, the hook assembly mechanism 90 includes a clamping portion, a hook portion and a cutting portion. The clamping portion is used to receive and fix the shell, the hook portion is used to pass the hook through the shell and bend it, and the cutting portion is used to cut the hook.

[0046] The shell feeding mechanism 50, the pulley feeding mechanism 70, the rivet feeding mechanism 80, the hook assembly mechanism 90 and the shell conveying mechanism 11 are the prior art disclosed in publication numbers CN105252271 A and CN112170737A.

[0047] Production steps:

[0048] 1. The shell 121 is transported outward by the shell feeding mechanism 501, and the shell 121 is clamped on the first clamping seat 402 by the clamping arm 602, and the shell 121 is repaired by the first clamping seat 402;

[0049] 2. Clamp the housing 121 on the first clamping seat 402 to the second clamping seat 405 by the clamping arm 602, and further repair the housing 121 by the second clamping seat 405 and finally repair it;

[0050] 3. The inner shell 122 is delivered to the mounting seat 302 by the inner shell feeding mechanism 502, and at the same time, the repaired outer shell 121 is clamped to the mounting seat 302 by the clamping arm 602 and sleeved on the inner shell 122;

[0051] 4. Move the installed housing from the mounting seat 302 to the fixing seat 201 through the clamping arm 602, transport the pulley 123 to the inside of the housing through the pulley feeding mechanism 70, and assemble the rivet 124 and the pulley 123 on the housing through the rivet gun 202;

[0052] 5. The housing on the mounting seat 302 is conveyed to the housing conveying mechanism 11 by the conveyor belt 110, and the housing is conveyed to the hook assembly mechanism 90 by the housing conveying mechanism 11;

[0053] 6. Fix the shell by the clamping part, pass the hook 126 through the hook part 125, cut the hook 126 by the cutting part, and finally bend the hook 126 by the bending part to complete the production of the curtain ball.

[0054] The above are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. All equivalent structural changes made using the contents of the present invention specification and drawings under the utility model concept, or directly or indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. An automatic production device for curtain beads, characterized in that: include: A machine platform (10), wherein a pulley assembly mechanism (20), a shell assembly mechanism (30) and a shell repair mechanism (40) are sequentially arranged on the machine platform (10) from left to right; A shell feeding mechanism (50), the shell feeding mechanism (50) being arranged beside the machine platform (10), and the shell feeding mechanism (50) being used to feed the shell to the shell repair mechanism (40) and the shell assembly mechanism (30); a clamping mechanism (60), the clamping mechanism (60) being movably arranged on the machine platform (10), the clamping mechanism (60) being used to clamp the shell on the shell repair mechanism (40) onto the shell assembly mechanism (30), and the clamping mechanism (60) can also be used to clamp the shell on the shell assembly mechanism (30) onto the pulley assembly mechanism (20); A pulley feeding mechanism (70), wherein the pulley feeding mechanism (70) is arranged on the side of the machine platform (10), and the pulley feeding mechanism (70) is used to feed the pulley to the pulley assembly mechanism (20); A rivet feeding mechanism (80), the rivet feeding mechanism (80) being arranged beside the machine platform (10), and the rivet feeding mechanism (80) being used to feed rivets to the pulley assembly mechanism (20); A hook assembly mechanism (90), the hook assembly mechanism (90) being arranged beside the machine platform (10), and the hook assembly mechanism (90) being used to receive a housing on the pulley assembly mechanism (20); A shell conveying mechanism (11) is used to convey the shell on the pulley assembly mechanism (20) to the hook assembly mechanism (90).

2. The automatic production device for curtain beads according to claim 1, characterized in that: The shell assembly mechanism (30) comprises an assembly base (301), wherein the assembly base (301) is fixedly arranged on the machine platform (10), and two mounting seats (302) symmetrically arranged on the assembly base (301) are rotatably connected, and the two mounting seats (302) rotate on a vertical plane, and a first protrusion (303) is arranged at the inner end of the mounting seat (302), and a groove (304) is arranged on the outer side of the first protrusion (303), and a ejector pin (305) is movably connected to the mounting seat (302), and the ejector pin (305) is located on the outer side of the first protrusion (303), and the ejector pin (305) can translate left and right relative to the first protrusion (303).

3. The automatic production device for curtain beads according to claim 2, characterized in that: The shell repair mechanism (40) comprises a first base (401) and a second base (404), wherein the first base (401) and the second base (404) are fixedly arranged on the machine platform (10), and the first base (401) is rotatably connected to two first clamping seats (402) arranged symmetrically on the left and right, and the two first clamping seats (402) rotate on a vertical plane, and the inner end of the first clamping seat (402) is provided with a second protrusion (403); The second base (404) is rotatably connected to two second clamping seats (405) that are symmetrically arranged on the left and right. The two second clamping seats (405) rotate on a vertical plane, and a clamping slot (406) that opens upward is arranged on the second clamping seat (405).

4. The automatic production device for curtain beads according to claim 3, characterized in that: The pulley assembly mechanism (20) comprises a fixed seat (201), the fixed seat (201) is fixedly arranged on the machine platform (10), the fixed seat (201) is used to fix the housing, and the pulley feeding mechanism (70) conveys the pulley onto the fixed seat (201); Rivet guns (202) are provided at both ends of the fixing seat (201), the gun head of the rivet gun (202) is aligned with the fixing seat (201), and the rivet feeding mechanism (80) feeds rivets to the rivet gun (202).

5. The automatic production device for curtain beads according to claim 4, characterized in that: The clamping mechanism (60) comprises a swing arm (601) and a plurality of clamping arms (602); the lower part of the swing arm (601) is rotatably connected to the machine platform (10); the swing arm (601) performs circular motion on a vertical plane; and the clamping arms (602) are neatly arranged on the upper part of the swing arm (601).

6. The automatic production device for curtain beads according to claim 5, characterized in that: The swing arm (601) is T-shaped.

7. The automatic production device for curtain beads according to claim 4, characterized in that: The shell feeding mechanism (50) comprises an outer shell feeding mechanism (501) and an inner shell feeding mechanism (502); the outer shell feeding mechanism (501) is used to feed the outer shell to the first clamping seat (402); and the inner shell feeding mechanism (502) is used to feed the inner shell to the fixing seat (201).

8. The automatic production device for curtain beads according to claim 4, characterized in that: A conveyor belt (110) is provided between the shell conveying mechanism (11) and the fixing seat (201), and the conveyor belt (110) is transmission-connected to the shell conveying mechanism (11).

9. The automatic production device for curtain beads according to claim 8, characterized in that: The hook assembly mechanism (90) comprises a clamping portion, a hook portion and a cutting portion, wherein the clamping portion is used to receive and fix the shell, the hook portion is used to pass the hook through the shell and bend it, and the cutting portion is used to cut the hook.

Citation Information

Patent Citations

  • Automatic production device of curtain beads

    CN105252271A

  • Curtain hook steel wire forming mechanism

    CN112170737A