Assembly jig for engine accessories

By designing an engine accessories assembly fixture including a hydraulic press, a drive mechanism, a fixing plate, a workbench, a lifting mechanism, a clamping mechanism and a limiting mechanism, the problem of the workbench lacking left and right rotation functions in the prior art is solved, and the multi-directional adjustment of the workbench and the adaptation of accessories of different sizes is realized, which significantly improves assembly efficiency and operating flexibility.

CN222553485UActive Publication Date: 2025-03-04JIANGSU LANGTENG PRECISION MFG CO LTD
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Patent Information

Application Number
CN202421293535.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-04
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The existing engine accessories assembly fixtures lack the left and right rotation function of the workbench, which leads to inconvenience in operation, limited assembly accuracy, increased safety risks, and reduced the adaptability of the workbench, affecting the overall assembly efficiency and the workman's work experience.

Method used

An assembly fixture for engine accessories is designed, including a base, a hydraulic press, a drive mechanism, a fixing plate, a workbench, a lifting mechanism, a clamping mechanism and a limiting mechanism. The angle adjustment and height adjustment of the workbench are achieved through the hydraulic press drive of the fixing plate and the workbench, and the workbench is adapted to different sizes of accessories through the clamping mechanism and limiting mechanism.

Benefits of technology

It realizes efficient angle and height adjustment of the workbench, adapts to accessories of different sizes, significantly improves work efficiency and operation flexibility, and reduces operating risks and accuracy requirements.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222553485U_ABST
    Figure CN222553485U_ABST
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Abstract

The utility model discloses an engine part assembling jig which comprises a base, a hydraulic machine is arranged above the base, a driving mechanism is connected between the hydraulic machine and the base, the telescopic end of the hydraulic machine is fixedly connected with a fixing plate, a working table which is obliquely arranged is arranged above the fixing plate, and the working table is fixedly connected with the base. A lifting mechanism is connected between the workbench and the fixing plate, a lead screw groove is formed in the workbench, a double-end lead screw is arranged in the lead screw groove, one end of the double-end lead screw is rotationally connected to the side wall of the lead screw groove, and the other end of the double-end lead screw penetrates through the lead screw groove and is connected with a first crank. Clamping mechanisms are arranged at the two ends of the double-end lead screw correspondingly, and two limiting mechanisms are connected to the upper portion of the workbench. Efficient angle and height adjustment of the fixing plate and the workbench is achieved, accessories of different sizes are flexibly clamped and limited, and work efficiency and operation flexibility are remarkably improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of engine parts assembly, in particular to an assembly jig for engine parts. Background Art

[0002] In the context of traditional manufacturing, the assembly jig technology for engine parts has been continuously improved and optimized to meet the increasing production efficiency and product quality requirements. These jigs play a vital role in the engine assembly process, ensuring that the various components can be assembled together accurately and quickly. In order to meet the assembly requirements of engines of different models and specifications, the assembly jigs for engine parts need to be highly versatile and adjustable.

[0003] The existing Chinese patent with publication number CN218254852U and name of an adjustable clamp for automobile engine assembly, the utility model provides an adjustable clamp for automobile engine assembly that can realize tilting of the tooling mold, thereby facilitating its assembly, thereby enhancing practicality; comprising a tooling mold, a workbench, a support table and two groups of clamp equipment, the tooling mold is installed on the workbench through the two groups of clamp equipment, the workbench is installed on the support table, and two groups of support plates are arranged at the bottom of the support table; also including an adjustment component and a lifting component, the lifting component is installed on the two groups of support plates, the workbench is installed on the support table through the adjustment component, the adjustment component comprises two groups of first fixed plates, two groups of second fixed plates, connecting rods, a turbine, a worm, two groups of third fixed plates and a turntable, the two groups of first fixed plates are both installed at the bottom of the workbench, and the two groups of second fixed plates are both installed on the support table. Although this patent solves the problem that the traditional workbench cannot be tilted and lifted, it still lacks the function of the workbench to rotate left and right. The lack of left and right rotation function will cause inconvenience to workers' operation, limited assembly accuracy, increased safety risks, and reduced adaptability of the workbench, affecting the overall assembly efficiency and workers' work experience. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes an assembly jig for engine accessories.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] An assembly jig for engine accessories comprises a base, a hydraulic press is provided above the base, a driving mechanism is connected between the hydraulic press and the base, a telescopic end of the hydraulic press is fixedly connected to a fixed plate, an inclined workbench is provided above the fixed plate, a lifting mechanism is connected between the workbench and the fixed plate, a screw slot is provided on the workbench, a double-headed screw is provided in the screw slot, one end of the double-headed screw is rotatably connected to a side wall of the screw slot, the other end of the double-headed screw passes through the screw slot and is connected to a first crank, clamping mechanisms are provided on both ends of the double-headed screw, and two limiting mechanisms are connected above the workbench.

[0007] As a further improvement of the utility model, the driving mechanism includes a driven gear rotatably connected to the top of the base, the hydraulic press is fixed to the upper end of the driven gear, the upper end of the base is fixedly connected to a support frame, a motor is fixedly connected to the inner top wall of the support frame, the output shaft end of the motor is fixedly connected to a driving gear, and the driving gear is meshed with the driven gear.

[0008] As a further improvement of the present invention, the lifting mechanism includes two hinges rotatably connected to the lower end of the lower end of the workbench, the other ends of the two hinges are rotatably connected to the upper end of the fixed plate, and the lower end of the high end of the workbench is rotatably connected to an electric telescopic rod for lifting, and the electric telescopic rod is rotatably connected to the upper end of the fixed plate.

[0009] As a further improvement of the utility model, the electric telescopic rod is located in the middle of the fixed plate, and the two hinges are respectively located on both sides of the electric telescopic rod.

[0010] As a further improvement of the utility model, the clamping mechanism includes a slider slidably arranged in the screw rod groove, the slider is threadedly sleeved on the double-head screw rod, and the upper end of the slider is fixedly connected to a clamping block.

[0011] As a further improvement of the utility model, the limiting mechanism includes a fixed block fixedly connected to the upper end of the workbench, a rotating rod threadedly connected to the fixed block is penetrated through the side wall of the fixed block, one end of the rotating rod is rotatably connected to the limiting plate, and the other end of the rotating rod is fixedly connected to the second crank.

[0012] Beneficial effects of the utility model:

[0013] By setting a driving mechanism, a lifting mechanism and a fixed plate, the motor drives the active gear to drive the driven gear, the driven gear rotates to drive the hydraulic press, the hydraulic press rotates to drive the fixed plate and indirectly drives the upper workbench to rotate, so as to achieve the angle adjustment of the workbench, and then the workbench can be lifted by starting the hydraulic press to achieve the purpose of adjusting the height of the workbench, thereby improving work efficiency and operational flexibility.

[0014] By setting up a lifting mechanism and a workbench, the high end of the workbench is driven to rise and fall by driving the electric telescopic rod. Since the low end of the workbench is restricted by the hinge, the lifting of the high end of the workbench is converted into a certain angle rotation around the hinge, thereby achieving the angle adjustment of the workbench.

[0015] By setting a clamping mechanism, a limiting mechanism, a first crank and a double-headed screw, the double-headed screw is driven to rotate by rotating the first crank, and the rotation of the double-headed screw drives the two sliders to move closer or farther away from each other, thereby driving the two clamping blocks to clamp or release the accessories. At the same time, the two second cranks are rotated to drive the two rotating rods. The two rotating rods drive the two limiting plates to move forward or backward under the action of the threaded grooves on the fixed blocks, thereby achieving clamping and limiting of accessories of different sizes and improving adaptability.

[0016] The utility model realizes efficient angle and height adjustment of the fixed plate and the workbench, as well as flexible clamping and limiting of accessories of different sizes, thus significantly improving work efficiency and operational flexibility. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a structural schematic diagram of an assembly jig for engine accessories proposed by the utility model;

[0018] Figure 2 This is a structural schematic diagram of the connection of a workbench, a rectangular slot, a double-headed screw, a crank, a clamping mechanism, and a limiting mechanism of an assembly jig for engine parts proposed by the utility model;

[0019] Figure 3 This is a structural schematic diagram of the connection between a workbench, a fixing plate, and a lifting assembly of an assembly jig for engine parts proposed by the utility model.

[0020] In the figure: 1 base, 2 hydraulic press, 3 driven gear, 4 support frame, 5 motor, 6 driving gear, 7 fixed plate, 8 workbench, 9 screw slot, 10 clamping block, 11 first crank, 12 second crank, 13 fixed block, 14 limit plate, 15 double-head screw, 16 slider, 17 electric telescopic rod, 18 hinge, 19 rotating rod. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] Figure 1-Figure 3An assembly jig for engine parts includes a base 1, a hydraulic press 2 is provided above the base 1, a driving mechanism is connected between the hydraulic press 2 and the base 1, the driving mechanism includes a driven gear 3 rotatably connected to the top of the base 1, the hydraulic press 2 is fixed to the upper end of the driven gear 3, the upper end of the base 1 is fixedly connected to a support frame 4, a motor 5 is fixedly connected to the inner top wall of the support frame 4, an output shaft end of the motor 5 is fixedly connected to a driving gear 6, the driving gear 6 is meshed with the driven gear 3, the driving gear 6 is driven by the motor 5 to drive the driven gear 3, and the driven gear 3 rotates to drive the hydraulic press 2 to rotate The telescopic end of the hydraulic press 2 is fixedly connected with a fixed plate 7. When the hydraulic press 2 rotates, the fixed plate 7 is driven to rotate. A tilted workbench 8 is provided above the fixed plate 7. A lifting mechanism is connected between the workbench 8 and the fixed plate 7. By starting the hydraulic press 2, the workbench 8 can be lifted to achieve the purpose of adjusting the height of the workbench 8. The lifting mechanism includes two hinges 18 rotatably connected to the lower end of the lower end of the workbench 8. The other ends of the two hinges 18 are rotatably connected to the upper end of the fixed plate 7. The lower end of the high end of the workbench 8 is rotatably connected to an electric telescopic rod 17 for lifting. By driving the electric telescopic rod 17 drives the high end position of the workbench 8 to rise and fall. Since the low end position of the workbench 8 is limited by the hinge 18, the lifting of the high end of the workbench 8 is converted into a certain angle rotation around the hinge 18, so as to achieve the angle adjustment of the workbench 8. The electric telescopic rod 17 is rotatably connected to the upper end of the fixed plate 7. The electric telescopic rod 17 is located in the middle of the fixed plate 7, and the two hinges 18 are respectively located on both sides of the electric telescopic rod 17. A screw groove 9 is opened on the workbench 8. A double-headed screw 15 is arranged in the screw groove 9. One end of the double-headed screw 15 is rotatably connected to the side wall of the screw groove 9. The double-headed screw The other end of the rod 15 passes through the screw groove 9 and is connected to the first crank 11. Clamping mechanisms are provided on both ends of the double-headed screw 15. The clamping mechanism includes a slider 16 slidably arranged in the screw groove 9. The slider 16 is threadedly sleeved on the double-headed screw 15. The upper end of the slider 16 is fixedly connected to a clamping block 10. The clamping block 10 can be disassembled and replaced. The double-headed screw 15 is driven to rotate by rotating the first crank 11. The rotation of the double-headed screw 15 drives the two sliders 16 to move closer or farther away from each other, thereby driving the two clamping blocks 10 to clamp or release the accessories. Two limit mechanisms are connected above the workbench 8.

[0023] The limiting mechanism includes a fixed block 13 fixedly connected to the upper end of the workbench 8. A rotating rod 19 threadedly connected to the fixed block 13 is provided on the side wall of the fixed block 13. One end of the rotating rod 19 is rotatably connected to the limiting plate 14. The other end of the rotating rod 19 is fixedly connected to the second crank 12. The two rotating rods 19 are driven by rotating the two second cranks 12. The rotating rod 19 is a threaded structure. When the two rotating rods 19 rotate in the threaded groove on the fixed block 13, the two limiting plates 14 are driven forward or backward under the action of the thread. The limiting plates 14 can be disassembled and replaced to achieve clamping and limiting of accessories of different sizes.

[0024] When the utility model is used, the driving gear 6 is driven by starting the motor 5, and the driving gear 6 rotates to drive the meshing driven gear 3 to rotate, and the driven gear 3 rotates to drive the upper hydraulic press 2 to rotate, and the hydraulic press 2 rotates to drive the upper device of the fixed plate 7 to rotate together, and when the angle is adjusted to a suitable angle, the motor 5 is stopped, and then the hydraulic press 2 is started to lift or lower the fixed plate 7. After the height is suitable, the accessories are placed in the two limit plates 14, and the second crank 12 is rotated to drive the rotating rod 19 to rotate, and the two rotating rods 19 rotate and drive the two under the action of the threaded groove on the fixed block 13. The limit plate 14 moves forward or backward to limit accessories of different sizes, and then the double-headed screw 15 is driven to rotate by rotating the first crank 11. The rotation of the double-headed screw 15 drives the two sliders 16 to move closer or farther away from each other, thereby driving the two clamping blocks 10 to clamp or release the accessories. After the accessories are clamped, the high end position of the workbench 8 is driven to rise and fall by starting the electric telescopic rod 17. Since the low end position of the workbench 8 is limited by the hinge 18, the lifting of the high end of the workbench 8 is converted into a rotation at a certain angle around the hinge 18, thereby achieving the angle adjustment of the workbench 8.

[0025] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An assembly jig for engine parts, comprising a base (1), characterized in that: A hydraulic press (2) is provided above the base (1), a driving mechanism is connected between the hydraulic press (2) and the base (1), a telescopic end of the hydraulic press (2) is fixedly connected to a fixed plate (7), an inclined workbench (8) is provided above the fixed plate (7), a lifting mechanism is connected between the workbench (8) and the fixed plate (7), a screw rod groove (9) is provided on the workbench (8), a double-headed screw rod (15) is provided in the screw rod groove (9), one end of the double-headed screw rod (15) is rotatably connected to the side wall of the screw rod groove (9), the other end of the double-headed screw rod (15) passes through the screw rod groove (9) and is connected to a first crank (11), clamping mechanisms are provided on both ends of the double-headed screw rod (15), and two limit mechanisms are connected above the workbench (8).

2. An assembly jig for engine parts according to claim 1, characterized in that: The driving mechanism comprises a driven gear (3) rotatably connected to the top of the base (1); the hydraulic press (2) is fixed to the upper end of the driven gear (3); the upper end of the base (1) is fixedly connected to a support frame (4); a motor (5) is fixedly connected to the inner top wall of the support frame (4); an output shaft end of the motor (5) is fixedly connected to a driving gear (6); and the driving gear (6) is meshed with the driven gear (3).

3. The assembly jig for engine parts according to claim 1, characterized in that: The lifting mechanism comprises two hinges (18) rotatably connected to the lower end of the lower end of the workbench (8), the other ends of the two hinges (18) are rotatably connected to the upper end of the fixed plate (7), and the lower end of the high end of the workbench (8) is rotatably connected to an electric telescopic rod (17) for lifting, and the electric telescopic rod (17) is rotatably connected to the upper end of the fixed plate (7).

4. An assembly jig for engine parts according to claim 3, characterized in that: The electric telescopic rod (17) is located in the middle of the fixed plate (7), and the two hinges (18) are respectively located on both sides of the electric telescopic rod (17).

5. The assembly jig for engine parts according to claim 1, characterized in that: The clamping mechanism comprises a slider (16) slidably arranged in a screw rod groove (9), the slider (16) being threadedly sleeved on a double-head screw rod (15), and a clamping block (10) being fixedly connected to the upper end of the slider (16).

6. The assembly jig for engine parts according to claim 1, characterized in that: The limiting mechanism comprises a fixed block (13) fixedly connected to the upper end of the workbench (8); a rotating rod (19) threadedly connected to the fixed block (13) is provided through the side wall of the fixed block (13); one end of the rotating rod (19) is rotatably connected to the limiting plate (14); and the other end of the rotating rod (19) is fixedly connected to the second crank (12).

Citation Information

Patent Citations

  • Adjustable clamp for assembling automobile engine

    CN218254852U