Cutting machine for sponge production
By setting a cooling groove inside the main body of the U-shaped cutting machine of the sponge production cutting machine and using cutting fluid for cooling and lubrication, the problem of aggravation or breakage of the cutting saw blade due to high temperature friction is solved, and effective cooling of the saw blade and extended service life are achieved.
Patent Information
- Application Number
- CN202421233441.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-01
- Publication Date
- 2025-03-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing cutting machines for sponge production lack a cutting saw blade cooling device, which leads to aggravation of wear or breakage due to high temperature friction.
A cutting machine for sponge production is designed, and a cooling groove is set inside the main body of the U-shaped cutting machine, so that the cutting saw blade is stained with cutting fluid during cutting, which not only plays a lubricating role, but also constantly changes the cutting coolant through the water inlet and outlet of the cooling groove to keep its temperature and water volume stable.
It effectively avoids the cutting saw blade breaking due to high temperature friction, extends the service life of the saw blade, and ensures the stability of the cutting process by monitoring the water level of the cutting fluid in real time.
Smart Images
Figure CN222553744U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cutting, in particular to a cutting machine for sponge production. Background Art
[0002] In the existing parts production, the cutting machine is one of the indispensable equipment. It cuts unqualified products to the standard size through the rotation of the tool or the cutting wheel. However, due to the characteristics of different materials, the tools used by the cutting machine are also different. The type and characteristics of the cutting machine tool need to be selected according to the characteristics of the product. Therefore, in the production of sponges and other products, the cutting equipment needs to use professional sponge production cutting machines according to the characteristics of the sponge products.
[0003] The existing sponge production cutting machine places the sponge at the front end of the cutting saw blade rotating around the U-shaped cutting machine body, and continuously slides the sponge over the cutting saw blade to achieve the cutting effect. After sliding over the cutting saw blade, the finished sponge is moved to the expansion table for temporary stay for secondary operation.
[0004] However, during the continuous cutting of the cutting machine, the high-speed friction between the sponge and the cutting saw blade will inevitably increase the internal temperature of the cutting saw blade. If the cutting saw blade continues to work in a high temperature state, the toughness of the cutting saw blade will inevitably be reduced, causing the cutting saw blade to wear more severely or even break. Utility Model Content
[0005] The technical problem to be solved by the utility model is that the existing cutting machine for sponge production has no cutting saw blade cooling device.
[0006] In order to solve the above technical problems, the technical solution provided by the utility model is: a cutting machine for sponge production, comprising a U-shaped cutting machine body and an expansion table, the U-shaped mouth of the U-shaped cutting machine is provided with a cutting saw blade rotating around the U-shaped cutting machine body, the expansion table is located inside the U-shaped mouth of the U-shaped cutting machine body, the cutting saw blade passes through the side wall of the expansion table, a cooling groove is provided inside the U-shaped cutting machine body, one side of the cutting saw blade is located in the cooling groove, and a water level alarm device is provided on one side of the cooling groove.
[0007] As an improvement, the U-shaped cutting machine body includes a U-shaped cutting machine shell, four rotating wheels located at the corners of the U-shaped cutting machine shell and a cover plate that closes the U-shaped cutting machine shell. The U-shaped cutting machine shell is a one-way open shell. The rotating wheel is connected to the bottom surface of the U-shaped cutting machine shell through a bearing. The bearing passes through the bottom surface of the U-shaped cutting machine shell. The inner wall of the cutting saw blade is connected to the outer wall of the rotating wheel through body contact. The cutting saw blade passes through both sides of the U-shaped opening of the U-shaped cutting machine shell. The U-shaped cutting machine shell is connected to the cover plate through a bolt structure.
[0008] As an improvement, a driving motor is provided at the shaft end of a rotating wheel on the ground surface of the U-shaped cutting machine shell, the cooling groove is located on the bottom surface of the shell of the U-shaped cutting machine, the rotating wheel surface on the bottom surface of the U-shaped cutting machine shell is located in the cooling groove, and the output shaft of the driving motor is connected to the shaft end of the rotating wheel through a connecting key.
[0009] As an improvement, a water inlet and a water outlet are respectively provided on both sides of the cooling groove, and the water inlet and the water outlet both pass through the U-shaped cutting machine housing.
[0010] As an improvement, the water level alarm device includes a float device located inside the cooling tank and an alarm device located outside the U-shaped cutting machine housing, and the float device is connected to the alarm device through a wire.
[0011] As an improvement, the alarm device passes through the U-shaped cutting machine housing, and the float device is connected to the inner wall of the cooling tank through an electric welding device.
[0012] The advantages of the utility model compared with the prior art are: the device arranges a cooling groove on the rotating path of the cutting saw blade, so that when the cutting saw blade is cutting, the outer wall of the cutting saw blade is stained with cutting fluid, which can cool the cutting saw blade while lubricating it, and avoid the cutting saw blade from being broken due to high temperature friction, and the outer wall of the cooling groove is provided with a water inlet and a water outlet, so that the cutting coolant is continuously replaced, and the temperature of the cutting coolant is stabilized while the water volume of the cutting coolant is guaranteed; and the water volume of the cutting coolant is monitored in real time by the float device of the water level alarm device. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 The utility model is a general structural diagram of a cutting machine for sponge production.
[0014] Figure 2 The utility model discloses an exploded diagram of a driving motor of a cutting machine for sponge production.
[0015] Figure 3 The utility model is a U-shaped cutting machine shell structure diagram of a cutting machine for sponge production.
[0016] Figure 4 The utility model is a cross-sectional view of a rotary wheel connection of a cutting machine for sponge production.
[0017] Figure 5 The utility model is a cooling tank structure diagram of a cutting machine for sponge production.
[0018] As shown in the figure: 1. U-shaped cutting machine body; 11. U-shaped cutting machine shell; 12. Rotating wheel; 13. Cover plate; 14. Bearing; 2. Extension table; 3. Cutting saw blade; 4. Cooling trough; 41. Water inlet; 42. Water outlet; 5. Water level alarm device; 51. Float device; 52. Alarm device; 6. Driving motor. DETAILED DESCRIPTION
[0019] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0020] As the instruction manual Figure 1 , 2 4, comprising a U-shaped cutting machine body 1 and an expansion table 2, the U-shaped opening of the U-shaped cutting machine 1 is provided with a cutting saw blade 3 rotating around the U-shaped cutting machine body 1, the expansion table 2 is located inside the U-shaped opening of the U-shaped cutting machine body 1, the cutting saw blade 3 passes through the side wall of the expansion table 2, the U-shaped cutting machine body 1 comprises a U-shaped cutting machine shell 11, four rotating wheels 12 located at the corners of the U-shaped cutting machine shell 11 and a cover plate 13 closing the U-shaped cutting machine shell 11, a cooling groove 4 is provided inside the U-shaped cutting machine body 1, one side of the cutting saw blade 3 is located in the cooling groove 4, the U-shaped cutting machine shell 11 is a one-way open shell, the rotating wheel 12 is connected to the bottom surface of the U-shaped cutting machine shell 11 through a bearing 14, and the bearing 14 passes through Through the bottom surface of the U-shaped cutting machine housing 11, the inner wall of the cutting saw blade 3 is connected to the outer wall of the rotating wheel 12 through the body contact, the cutting saw blade 3 passes through both sides of the U-shaped opening of the U-shaped cutting machine housing 11, the U-shaped cutting machine housing 11 is connected to the cover plate 13 through a bolt structure, and the shaft end of a rotating wheel 12 of the grounding surface of the U-shaped cutting machine housing 11 is provided with a driving motor 6, the cooling groove 4 is located on the bottom surface side of the U-shaped cutting machine housing 11, and the wheel surface of the rotating wheel 12 on the bottom surface side of the U-shaped cutting machine housing 11 is located in the cooling groove 4, the output shaft of the driving motor 6 is connected to the shaft end of the rotating wheel 12 through a connecting key, and the rotating wheel 12 is fixed to the bottom surface of the U-shaped cutting machine housing 11 through a bearing 14, and one side of the cutting saw blade 3 is located in the cooling groove 4.
[0021] As the instruction manual Figure 1 , 3As shown in Figures 4 and 5, a water level alarm device 5 is provided on one side of the cooling trough 4, and a water inlet 41 and a water outlet 42 are respectively provided on both sides of the cooling trough 4, and the water inlet 41 and the water outlet 42 both pass through the U-shaped cutting machine housing 11. The water level alarm device 5 includes a float device 51 located inside the cooling trough 4 and an alarm device 52 located outside the U-shaped cutting machine housing 11, the float device 51 is connected to the alarm device 52 through a wire, and the alarm device 52 passes through the U-shaped cutting machine housing 11. The float device 51 is connected to the inner wall of the cooling trough 4 through an electric welding device, and the temperature and total amount of the cooling cutting fluid in the cooling trough 4 are controlled through the water inlet 41 and the water outlet 42, and the total amount of the cooling cutting fluid is monitored by the water level alarm device 5.
[0022] During the specific implementation of the utility model, the cooling trough 4 is placed inside the U-shaped cutting machine housing 11, and the water inlet 41 and the water outlet 42 of the cooling trough 4 are inserted into the through holes of the U-shaped cutting machine housing 11; the bearing 14 is inserted into the bearing hole on the bottom surface of the U-shaped cutting machine housing 11 for fixing, and the shaft end of the rotating wheel 12 is inserted into the inner hole of the bearing 14 for fixing (the rotating wheel 12 below the U-shaped cutting machine housing 11 is located inside the cooling trough 4), wherein the shaft end of the rotating wheel 12 connected to the driving motor 6 passes through the bearing 14, a connecting key is placed in the keyway at the shaft end of the rotating wheel 12, and the output shaft of the driving motor 6 is inserted into the shaft end of the rotating wheel 12; the cutting saw blade is 3 passes through the U-shaped opening of the U-shaped cutting machine housing 11, and the inner wall of the cutting saw blade 3 is sleeved on the outer wall of the four rotating wheels 12, so that it is tightly attached to the wheel surface of the rotating wheel 12; use an electric welding device to weld the float device 51 in the cooling groove 4, and the alarm device 52 passes through the through hole of the U-shaped cutting machine housing 11, and use a wire to connect the float device 51 and the alarm device 52; connect the water inlet 41 and the water outlet 42 to the cooling cutting fluid tank body at a suitable temperature, align the screw holes of the U-shaped cutting machine housing 11 and the cover plate 13, and fix them with screws; place the expansion table 2 at the U-shaped opening of the U-shaped cutting machine housing 11 (the cutting saw blade 3 passes through the saw blade groove of the expansion table 2).
[0023] When in use, open the water inlet 41 to allow the cooling cutting fluid to be injected into the cooling tank 4. When the cutting fluid in the cooling tank 4 overflows the cutting saw blade 3, open the water outlet 42, control the flow rate of the water outlet to be constant with the water inlet, ensure the total amount of cutting fluid in the cooling tank 4, and turn on the water level alarm device 5 for real-time monitoring; start the driving motor 6, and cut the sponge item through the cutting saw blade 3 that moves up and down. The rotating cutting saw blade 3 is located in the cutting fluid because the saw blade at the lower end is kept at a constant temperature and lubricates the cutting saw blade 3.
[0024] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A cutting machine for sponge production, comprising a U-shaped cutting machine body (1) and an expansion table (2), wherein the U-shaped opening of the U-shaped cutting machine body (1) is provided with a cutting saw blade (3) rotating around the U-shaped cutting machine body (1), the expansion table (2) is located inside the U-shaped opening of the U-shaped cutting machine body (1), and the cutting saw blade (3) passes through the side wall of the expansion table (2), characterized in that: A cooling groove (4) is provided inside the U-shaped cutting machine body (1), one side of the cutting saw blade (3) is located in the cooling groove (4), and a water level alarm device (5) is provided on one side of the cooling groove (4).
2. A sponge production cutting machine according to claim 1, characterized in that: The U-shaped cutting machine body (1) comprises a U-shaped cutting machine housing (11), four rotating wheels (12) located at the corners of the U-shaped cutting machine housing (11), and a cover plate (13) closing the U-shaped cutting machine housing (11); the U-shaped cutting machine housing (11) is a one-way open housing; the rotating wheel (12) is connected to the bottom surface of the U-shaped cutting machine housing (11) via a bearing (14); the bearing (14) passes through the bottom surface of the U-shaped cutting machine housing (11); the inner wall of the cutting saw blade (3) is connected to the outer wall of the rotating wheel (12) via body contact; the cutting saw blade (3) passes through both sides of the U-shaped opening of the U-shaped cutting machine housing (11); and the U-shaped cutting machine housing (11) is connected to the cover plate (13) via a bolt structure.
3. A sponge production cutting machine according to claim 2, characterized in that: A driving motor (6) is provided at the rotating shaft end of a rotating wheel (12) on the ground surface of the U-shaped cutting machine housing (11); the cooling groove (4) is located on the bottom surface side of the U-shaped cutting machine housing (11); the wheel surface of the rotating wheel (12) on the bottom surface side of the U-shaped cutting machine housing (11) is located in the cooling groove (4); and the output shaft of the driving motor (6) is connected to the rotating shaft end of the rotating wheel (12) via a connecting key.
4. A sponge production cutting machine according to claim 3, characterized in that: A water inlet (41) and a water outlet (42) are respectively provided on both sides of the cooling groove (4), and the water inlet (41) and the water outlet (42) both pass through the U-shaped cutting machine housing (11).
5. A sponge production cutting machine according to claim 3, characterized in that: The water level alarm device (5) comprises a float device (51) located inside the cooling tank (4) and an alarm device (52) located outside the U-shaped cutting machine housing (11); the float device (51) is connected to the alarm device (52) via a wire.
6. A sponge production cutting machine according to claim 5, characterized in that: The alarm device (52) passes through the U-shaped cutting machine housing (11), and the float device (51) is connected to the inner wall of the cooling tank (4) through an electric welding device.