Automatic discharging mechanism for internal mixer
By designing an automatic feeding mechanism of a dense mixer including a conical feeding cover, a rectangular feeding port, a curved feeding pipe and a vertical feeding barrel, the problems of uneven feeding and heat loss in the prior art are solved, and the uniform feeding of the dense mixer and the dense refining tank are isolated, and the compacting efficiency is improved.
Patent Information
- Application Number
- CN202420415924.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-05
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-05
AI Technical Summary
The existing automatic feeding mechanism for intensive mixers is not convenient for even feeding, and it is impossible to effectively isolate the trunk and the feeding mechanism after adding, resulting in heat loss during intensive mixers.
An automatic feeding mechanism including a conical feeding cover, a rectangular feeding port, a curved feeding pipe and a vertical feeding barrel is designed. By driving the motor to drive the feeding roller and feeding plate to achieve uniform transfer of raw materials, and the movement of the aluminum alloy sealing plug is controlled by electric cylinders to achieve isolation between the dense refining tank and the feeding mechanism.
It realizes the effective isolation of the uniform feeding of the intensive mixer and the intensive refining chamber, avoids heat loss during intensive refining, and meets the cutting speed control of different usage needs.
Smart Images

Figure CN222553938U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of internal mixers, in particular to an automatic material unloading mechanism for internal mixers. Background Art
[0002] An internal mixer is a mechanical device used for mixing plastic or rubber materials. It is also called a closed plastic mixer. Its main working principle is to put the material into the internal mixing chamber and perform shearing, kneading, mixing and other operations through two relatively rotating rotors to achieve the purpose of mixing and plasticizing. A special automatic unloading mechanism needs to be installed on the feed port of the internal mixer.
[0003] The automatic unloading mechanism for internal mixers in the past has the following disadvantages: 1. The automatic unloading mechanism for internal mixers is not convenient for unloading materials evenly, and the internal mixer chamber of the internal mixer cannot be effectively isolated from the unloading mechanism after adding materials, thereby avoiding heat loss during internal mixing. Therefore, those skilled in the art provide an automatic unloading mechanism for internal mixers to solve the problems raised in the above background technology. Utility Model Content
[0004] The main purpose of the utility model is to provide an automatic unloading mechanism for an internal mixer to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] An automatic feeding mechanism for an internal mixer comprises a conical feeding cover, a rectangular feeding port, an arc-shaped feeding pipe and a vertical feeding barrel;
[0007] The top of the rectangular discharge port is connected to a conical discharge cover, and a driving motor is installed on one side of the rectangular discharge port through a motor mounting plate. The output shaft of the driving motor is connected to a discharge roller, and a material stripping plate is equidistantly arranged on the outside of the discharge roller. The bottom output port of the rectangular discharge port is connected to an arc-shaped discharge pipe through a connecting plate, and one end of the arc-shaped discharge pipe passes through the vertical lower barrel, and the vertical lower barrel and the arc-shaped discharge pipe are connected to each other. A top plate is arranged on the top of the vertical lower barrel, and the other side of the rectangular discharge port is connected to a mounting side plate through screws, and an electric cylinder is installed on the top of the mounting side plate through a mounting seat, and the output shaft of the electric cylinder passes through the top plate and is connected to an aluminum alloy sealing plug through a connecting piece, and the aluminum alloy sealing plug is located at the bottom end of the vertical lower barrel.
[0008] As a further solution of the utility model: a motor controller is installed on one side of the motor mounting plate and at one end of the driving motor by screws, and the output end of the motor controller is electrically connected to the input end of the driving motor by a wire. The motor controller is used to automatically control the rotation speed of the driving motor, thereby controlling the unloading speed to meet different usage requirements.
[0009] As a further solution of the utility model: an electric cylinder controller is installed on one end of the top of the mounting side plate by means of screws, and an output end of the electric cylinder controller is electrically connected to an input end of the electric cylinder by means of a wire.
[0010] As a further solution of the utility model: the material discharge roller and the material shifting plate are located in the rectangular material discharge opening, and the driving motor is used to drive the material shifting plate outside the material discharge roller to rotate, so as to evenly shift the raw materials into the arc-shaped material discharge pipe.
[0011] As a further solution of the utility model: a sealing cover is clamped on one end of the arc-shaped discharge pipe.
[0012] As a further solution of the utility model: a flange connecting plate is welded to the bottom of the vertical downward barrel and connecting screw holes are opened on the flange connecting plate at equal distances. A PP sealing ring is bonded to the bottom of the flange connecting plate. The connecting screw holes on the flange connecting plate and the matching bolts are used to facilitate the installation of the entire device on the feed port of the internal mixer. The PP sealing ring at the bottom of the flange connecting plate has high elasticity and good sealing effect, thereby achieving a sealing effect.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. Turn on the power of the electric cylinder, use the connecting screw holes and matching bolts on the flange connection plate to facilitate the installation of the entire device on the feed port of the internal mixer, use the PP sealing ring at the bottom of the flange connection plate, which has high elasticity and good sealing effect to achieve a sealing effect, and use the electric cylinder to lift the aluminum alloy sealing plug at the bottom of the vertical barrel to the highest point.
[0015] 2. Add different kinds of plastic granule raw materials from the conical discharge cover into the rectangular discharge port, turn on the power of the drive motor, and use the drive motor to drive the material plate on the outside of the discharge roller to rotate, so as to evenly send the raw materials into the arc discharge pipe. Under the action of gravity, the raw materials enter the mixing chamber of the mixer from the vertical lower barrel. Use the motor controller to automatically control the speed of the drive motor, thereby controlling the discharge speed to meet different usage requirements.
[0016] 3. The electric cylinder controller is used to automatically control the output stroke of the electric cylinder, so that after adding materials, the aluminum alloy sealing plug is driven to move downward so that it is at the bottom of the vertical downward barrel, which has a sealing effect and effectively isolates the mixing chamber of the mixer from the feeding mechanism to avoid heat loss during mixing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The utility model is a schematic diagram of the overall structure of an automatic unloading mechanism for an internal mixer.
[0018] Figure 2The utility model is a schematic diagram of the top plate and aluminum alloy sealing plug structure of an automatic unloading mechanism for an internal mixer.
[0019] Figure 3 The utility model is a schematic diagram of the bottom structure of a flange connection plate of an automatic unloading mechanism for an internal mixer.
[0020] Figure 4 The utility model is a schematic diagram of the structure of a feeding roller and a feeding plate of an automatic feeding mechanism for an internal mixer.
[0021] In the figure: 1. arc-shaped discharge pipe; 2. connecting plate; 3. motor mounting plate; 4. motor controller; 5. driving motor; 6. rectangular discharge port; 7. conical discharge cover; 8. electric cylinder controller; 9. electric cylinder; 10. mounting side plate; 11. vertical discharge barrel; 12. sealing cover; 13. flange connection plate; 14. aluminum alloy sealing plug; 15. top plate; 16. PP sealing ring; 17. connecting screw hole; 18. discharge roller; 19. feed plate. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4 In the embodiment of the utility model, an automatic unloading mechanism for an internal mixer includes a conical unloading cover 7, a rectangular unloading port 6, an arc-shaped unloading pipe 1 and a vertical unloading barrel 11;
[0024] The top of the rectangular discharge port 6 is connected to a conical discharge cover 7, a driving motor 5 is installed on one side of the rectangular discharge port 6 through a motor mounting plate 3, the output shaft of the driving motor 5 is connected to a discharge roller 18, and a material stripping plate 19 is arranged equidistantly on the outside of the discharge roller 18, the bottom output port of the rectangular discharge port 6 is connected to an arc-shaped discharge pipe 1 through a connecting plate 2, one end of the arc-shaped discharge pipe 1 passes through a vertical downward barrel 11, and the vertical downward barrel 11 and the arc-shaped discharge pipe 1 are connected to each other, a top plate 15 is arranged on the top of the vertical downward barrel 11, the other side of the rectangular discharge port 6 is connected to a mounting side plate 10 through screws, and an electric cylinder 9 is installed on the top of the mounting side plate 10 through a mounting seat, the output shaft of the electric cylinder 9 passes through the top plate 15 and is connected to an aluminum alloy sealing plug 14 through a connecting piece, and the aluminum alloy sealing plug 14 is located at the bottom end of the vertical downward barrel 11.
[0025] Among them, a motor controller 4 is installed on one side of the motor mounting plate 3 and at one end of the driving motor 5 by screws, and the output end of the motor controller 4 is electrically connected to the input end of the driving motor 5 through a wire; the motor controller 4 is used to automatically control the rotation speed of the driving motor 5, thereby controlling the unloading speed to meet different usage requirements.
[0026] Among them, an electric cylinder controller 8 is installed on one end of the top of the mounting side plate 10 by means of screws, and the output end of the electric cylinder controller 8 is electrically connected to the input end of the electric cylinder 9 by means of a wire; the electric cylinder controller 8 is used to automatically control the output stroke of the electric cylinder 9.
[0027] The feeding roller 18 and the material shifting plate 19 are located in the rectangular feeding port 6 . The driving motor 5 is used to drive the material shifting plate 19 outside the feeding roller 18 to rotate, so as to evenly shift the raw materials into the arc-shaped feeding tube 1 .
[0028] A sealing cover 12 is engaged at one end of the arc-shaped discharge pipe 1 ; opening the sealing cover 12 facilitates cleaning of the vertical discharge barrel 11 .
[0029] Among them, a flange connecting plate 13 is welded to the bottom of the vertically downward barrel 11, and connecting screw holes 17 are opened at equal distances on the flange connecting plate 13, and a PP sealing ring 16 is bonded to the bottom of the flange connecting plate 13; the connecting screw holes 17 on the flange connecting plate 13 and the matching bolts are used to facilitate the installation of the entire device on the feed port of the internal mixer, and the PP sealing ring 16 at the bottom of the flange connecting plate 13 has high elasticity and good sealing effect, thereby achieving a sealing effect.
[0030] The working principle of the utility model is as follows: the power supply of the electric cylinder 9 is turned on, and the connecting screw hole 17 on the flange connection plate 13 and the matching bolts are used to facilitate the installation of the overall device on the feed port of the internal mixer. The PP sealing ring 16 at the bottom of the flange connection plate 13 is used, which has high elasticity and good close-fitting effect to achieve a sealing effect. The electric cylinder 9 is used to lift the aluminum alloy sealing plug 14 at the bottom end of the vertical lower barrel 11 to the highest point, and different kinds of plastic granular raw materials are added from the conical discharge cover 7 to the rectangular discharge port 6. The power supply of the drive motor 5 is turned on, and the drive motor 5 is used to drive the outer side of the discharge roller 18 The material shifting plate 19 rotates to evenly shift the raw material into the arc-shaped discharge pipe 1, and under the action of gravity, the raw material enters the internal mixing chamber of the internal mixer from the vertical downward barrel 11. The motor controller 4 automatically controls the speed of the driving motor 5, thereby controlling the material delivery speed to meet different usage requirements. The electric cylinder controller 8 automatically controls the output stroke of the electric cylinder 9, thereby driving the aluminum alloy sealing plug 14 to move downward after the material is added so that it is at the bottom end of the vertical downward barrel 11, thereby achieving a sealing effect, realizing effective isolation between the internal mixing chamber of the internal mixer and the discharge mechanism, and avoiding heat loss during internal mixing.
[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automatic feeding mechanism for an internal mixer, comprising a conical feeding cover (7), a rectangular feeding port (6), an arc-shaped feeding pipe (1) and a vertical feeding barrel (11); Features: The top of the rectangular discharge port (6) is connected to a conical discharge cover (7), a driving motor (5) is installed on one side of the rectangular discharge port (6) through a motor mounting plate (3), the output shaft of the driving motor (5) is connected to a discharge roller (18), and a material stripping plate (19) is arranged at an equal distance outside the discharge roller (18), and the bottom output port of the rectangular discharge port (6) is connected to an arc-shaped discharge pipe (1) through a connecting plate (2), and one end of the arc-shaped discharge pipe (1) passes through a vertical discharge barrel (11). The vertical downward material barrel (11) and the arc-shaped material discharge pipe (1) are arranged in communication with each other, a top plate (15) is arranged on the top of the vertical downward material barrel (11), the other side of the rectangular material discharge port (6) is connected to a mounting side plate (10) by screws, and an electric cylinder (9) is installed on the top of the mounting side plate (10) through a mounting seat, the output shaft of the electric cylinder (9) passes through the top plate (15) and is connected to an aluminum alloy sealing plug (14) through a connecting plate, and the aluminum alloy sealing plug (14) is located at the bottom end of the vertical downward material barrel (11).
2. The automatic unloading mechanism for an internal mixer according to claim 1, characterized in that: A motor controller (4) is mounted on one side of the motor mounting plate (3) and at one end of the drive motor (5) by means of screws, and an output end of the motor controller (4) is electrically connected to an input end of the drive motor (5) by means of a wire.
3. The automatic unloading mechanism for an internal mixer according to claim 1, characterized in that: An electric cylinder controller (8) is mounted on one end of the top of the mounting side plate (10) by means of screws, and an output end of the electric cylinder controller (8) is electrically connected to an input end of the electric cylinder (9) by means of a wire.
4. The automatic unloading mechanism for an internal mixer according to claim 1, characterized in that: The unloading roller (18) and the material shifting plate (19) are located in the rectangular unloading opening (6).
5. The automatic unloading mechanism for an internal mixer according to claim 1, characterized in that: A sealing cover (12) is clamped on one end of the arc-shaped discharge pipe (1).
6. The automatic unloading mechanism for an internal mixer according to claim 1, characterized in that: A flange connection plate (13) is welded to the bottom of the vertical downward barrel (11), and connection screw holes (17) are provided at equal distances on the flange connection plate (13). A PP sealing ring (16) is bonded to the bottom of the flange connection plate (13).