Efficient denim printing and dyeing system
By designing a high-efficiency denim printing and dyeing system, using the cooperation of dye components and printing and dyeing components to achieve small-area printing and dyeing and precise dyeing, the problem of large amount of dye used in the prior art and difficulty in achieving precise dyeing in specific areas is solved, and efficient, flexible and customized printing and dyeing effects are achieved.
Patent Information
- Application Number
- CN202421455299.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-25
AI Technical Summary
Existing denim printing and dyeing devices require the entire denim to be immersed in printing and dyeing, resulting in large amounts of dyes, making it difficult to achieve precise dyeing and personalized customization in specific areas, especially not suitable for specially designed denims.
A high-efficiency denim printing and dyeing system is designed, including dye components and printing and dyeing components. Through the cooperation of the chute and dye printing plate, small-area printing and dyeing are achieved, dyeing is reduced, and dyeing is achieved through the control of liquid pumps and discharge holes to achieve accurate dyeing effect.
The system can greatly save the use of dyes, operate easily and efficiently, and is suitable for diversified market demands, achieving consistency in the color and quality of each piece of denim.
Smart Images

Figure CN222554523U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of denim production, in particular to a denim high-efficiency printing and dyeing system. Background Art
[0002] Denim printing and dyeing refers to the printing and dyeing process on denim. As a classic textile, denim is widely loved for its durability, comfort and fashion. Printing and dyeing is a common way to process and decorate denim to increase its uniqueness and attractiveness. Printing and dyeing equipment is needed for printing and dyeing work.
[0003] The existing denim printing and dyeing devices need to immerse the entire denim for printing and dyeing, which requires a large amount of dye. When special pattern printing and dyeing and color mixing are required, the whole immersion dyeing is difficult to accurately dye and process specific areas of the denim, and personalization and customization cannot be achieved. It is not suitable for specially designed denim. Utility Model Content
[0004] The utility model aims to solve the problems existing in the prior art that the existing denim printing and dyeing devices need to immerse the entire denim for printing and dyeing, which requires a large amount of dye. When special pattern printing and dyeing and color mixing are required, the whole immersion dyeing method is difficult to accurately dye and process specific areas of the denim, and personalization and customization cannot be achieved. The denim is not suitable for specially designed denim, and the utility model proposes a high-efficiency denim printing and dyeing system.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] An efficient printing and dyeing system for denim, comprising a chute and a dye assembly, wherein the dye assembly comprises a first slider, a dye printing plate, a discharge hole and a liquid pump, wherein the first slider is arranged at the bottom of the dye printing plate, the discharge hole is arranged on the surface of the dye printing plate, a liquid pump is installed on one side of the dye printing plate, the dye printing plate is slidably connected to the chute through the first slider, the bottom of the chute is fixedly connected to a work surface, a support frame is installed at the bottom of the work surface, and a first adjustment seat is installed on one side of the bottom of the support frame;
[0007] The printing and dyeing assembly also includes a bracket and a card seat. The printing and dyeing assembly includes a second adjustment seat, a first driver, a second slider, a second driver and a scraper. The first driver is installed on one side of the second adjustment seat. The second adjustment seat is slidably connected to the second driver through the second slider. A scraper is installed on the bottom of the second driver. The second adjustment seat is connected to the card seat through the bracket. An adjustment hole is opened on the top surface of the card seat. The thread on the adjustment hole cooperates with the installation of a limit screw. A cloth stretcher frame is placed at the bottom of the inner wall of the card seat.
[0008] Preferably, there are two slide grooves, which are respectively located on the left and right sides of the bottom of the dye printing plate, and a feed hole is opened on one side of the top of the dye printing plate.
[0009] Preferably, the second adjustment seat is slidably connected to one side of the first adjustment seat via a slide bar, a slideway is provided on the other side of the second adjustment seat, and the second driver is vertically arranged on one side of the second slider.
[0010] Preferably, the bottom end of the scraper is overlapped on the top surface of the cloth stretcher frame, the cloth stretcher frame is composed of upper and lower half rectangular parallelepiped frames, the bracket is "L" shaped, and the number of the bracket and the number of the holder are two respectively.
[0011] Preferably, a card slot is provided on the inner wall of the card seat, and the left and right ends of the cloth stretcher frame are respectively placed in the card slot, and the bottom end of the limiting screw passes through the adjustment hole and is clamped on the top of the cloth stretcher frame.
[0012] The utility model has the following beneficial effects:
[0013] The utility model cooperates with the dye assembly and the printing and dyeing assembly. When a small area of denim is printed and dyed, the denim is clamped and fixed on the cloth stretching frame. Only a small amount of dye is needed for small area printing and dyeing. Compared with the whole piece immersion dyeing, the use of dye can be greatly saved. The operation is simpler and the efficiency is higher. It can also be more flexible and customized to meet the diverse needs of the market. By controlling parameters such as the discharge concentration and the discharge amount of the dye, accurate dyeing effects can be achieved, so that each piece of denim has consistent color and quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of a printing and dyeing device;
[0015] Figure 2 It is a schematic diagram of the structure of the printing and dyeing component;
[0016] Figure 3 is a schematic diagram of the structure of the dye assembly;
[0017] Figure 4 It is a structural schematic diagram of a cloth stretcher frame.
[0018] In the figure: 1. support frame; 2. work surface; 3. first adjustment seat; 4. slide slot; 5. dye assembly; 501. first slider; 502. dye printing plate; 503. discharge hole; 504. liquid pump; 6. printing and dyeing assembly; 601. second adjustment seat; 602. first drive; 603. second slider; 604. second drive; 605. scraper; 7. bracket; 8. holder; 9. limit screw; 10. cloth stretcher frame. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0020] Reference Figure 1-4 , a high-efficiency printing and dyeing system for denim, comprising a chute 4 and a dye assembly 5, wherein the dye assembly 5 comprises a first slider 501, a dye printing plate 502, a discharge hole 503 and a liquid pump 504, wherein the first slider 501 is arranged at the bottom of the dye printing plate 502, a discharge hole 503 is opened on the surface of the dye printing plate 502, a liquid pump 504 is installed on one side of the dye printing plate 502, the dye printing plate 502 is slidably connected to the chute 4 through the first slider 501, the bottom of the chute 4 is fixedly connected to the work surface 2, a support frame 1 is installed at the bottom of the work surface 2, and a first adjustment seat 3 is installed on one side of the bottom of the support frame 1;
[0021] It also includes a printing and dyeing component 6, a bracket 7 and a holder 8. The printing and dyeing component 6 includes a second adjustment seat 601, a first driver 602, a second slider 603, a second driver 604 and a scraper 605. The first driver 602 is installed on one side of the second adjustment seat 601. The second adjustment seat 601 is slidably connected to the second driver 604 through the second slider 603. A scraper 605 is installed on the bottom of the second driver 604. The second adjustment seat 601 is connected to the holder 8 through the bracket 7. An adjustment hole is opened on the top surface of the holder 8. The threaded limit screw 9 is installed on the adjustment hole. A cloth stretcher frame 10 is placed at the bottom of the inner wall of the holder 8.
[0022] There are two slide grooves 4, which are respectively located on the left and right sides of the bottom of the dye printing plate 502. The slide grooves 4 allow the dye printing plate 502 to slide and adjust in the horizontal direction to adapt to different work requirements. A feed hole is opened on one side of the top of the dye printing plate 502, and dye can be input into the dye printing plate 502 through the feed hole. The output valve of the liquid pump 504 is adjusted to control the output amount of the dye.
[0023] The second adjustment seat 601 is slidably connected to one side of the first adjustment seat 3 through a slide bar, and a slideway is provided on the other side of the second adjustment seat 601. The second driver 604 is vertically arranged on one side of the second slider 603. One side of the second slider 603 is driven by the first driver 602 on the second adjustment seat 601 to drive the second driver 604 and the scraper 605 to adjust to the specified position.
[0024] The bottom end of the scraper 605 is overlapped on the top surface of the cloth stretcher frame 10. The cloth stretcher frame 10 is composed of two upper and lower rectangular frames. The bracket 7 is "L" shaped. There are two brackets 7 and two holders 8. The inner wall of the holder 8 is provided with a slot. The left and right ends of the cloth stretcher frame 10 are respectively placed in the slot. The bottom end of the limit screw 9 passes through the adjustment hole and is clamped on the top of the cloth stretcher frame 10. The cloth stretcher frame 10 is used to stretch and fix the denim to ensure that the cloth remains flat during the printing and dyeing process. The cloth stretcher frame 10 is fixed and removed by adjusting the position of the screw.
[0025] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, when using the device, firstly, the electrical equipment in the device is connected to an external power supply, and the device is placed in a designated working position. Through the cooperation of the dye assembly 5 and the printing and dyeing assembly 6, when a small area of denim is printed and dyed, the denim is clamped and fixed on the cloth stretcher frame 10, and the dye is output through the discharge hole 503 on the surface of the dye printing plate 502. The printing and dyeing assembly 6 is adjusted to a designated position on the first adjustment seat 3, and the scraper 605 is driven by the second driver 604 to scrape the denim on the cloth stretcher frame 10, and the dye is printed and dyed on the denim. When different patterns need to be printed and dyed, only the dye printing plate 502 needs to be replaced. Only a small amount of dye is needed for small area printing and dyeing. Compared with the whole piece immersion dyeing, it can greatly save the use of dyes, is simpler to operate, more efficient, and can be more flexible and customized to meet the diverse needs in the market. By controlling parameters such as the discharge concentration and discharge amount of the dye, accurate dyeing effects can be achieved, so that each piece of denim has consistent color and quality.
[0026] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An efficient denim printing and dyeing system, comprising a chute (4) and a dye assembly (5), characterized in that: The dye assembly (5) comprises a first slider (501), a dye printing plate (502), a discharge hole (503) and a liquid pump (504); the first slider (501) is arranged at the bottom of the dye printing plate (502); the discharge hole (503) is provided on the surface of the dye printing plate (502); the liquid pump (504) is installed on one side of the dye printing plate (502); the dye printing plate (502) is slidably connected to the slide groove (4) via the first slider (501); the bottom of the slide groove (4) is fixedly connected to the work surface (2); the bottom of the work surface (2) is installed with a support frame (1); and the bottom side of the support frame (1) is installed with a first adjustment seat (3); The printing and dyeing assembly (6), a bracket (7) and a holder (8) are also included. The printing and dyeing assembly (6) includes a second adjustment seat (601), a first driver (602), a second slider (603), a second driver (604) and a scraper (605). The first driver (602) is installed on one side of the second adjustment seat (601). The second adjustment seat (601) is slidably connected to the second driver (604) via the second slider (603). The scraper (605) is installed at the bottom end of the second driver (604). The second adjustment seat (601) is connected to the holder (8) via the bracket (7). An adjustment hole is opened on the top surface of the holder (8). A limit screw (9) is installed on the adjustment hole in threaded engagement. A cloth stretcher frame (10) is placed at the bottom of the inner wall of the holder (8).
2. The high-efficiency denim printing and dyeing system according to claim 1, characterized in that: The number of the slide grooves (4) is two, and the two slide grooves (4) are respectively located on the left and right sides of the bottom of the dye printing plate (502), and a feeding hole is opened on one side of the top of the dye printing plate (502).
3. The high-efficiency denim printing and dyeing system according to claim 1, characterized in that: The second adjustment seat (601) is slidably connected to one side of the first adjustment seat (3) via a slide bar, a slideway is provided on the other side of the second adjustment seat (601), and the second driver (604) is vertically arranged on one side of the second sliding block (603).
4. The high-efficiency denim printing and dyeing system according to claim 1 or 3, characterized in that: The bottom end of the scraper (605) is overlapped on the top surface of the cloth stretcher frame (10). The cloth stretcher frame (10) is composed of two upper and lower rectangular parallelepiped frames. The bracket (7) is in an "L" shape. The number of the bracket (7) and the number of the holder (8) are two respectively.
5. The high-efficiency denim printing and dyeing system according to claim 4, characterized in that: The inner wall of the holder (8) is provided with a slot, and the left and right ends of the cloth stretcher frame (10) are respectively placed in the slot, and the bottom end of the limit screw (9) passes through the adjustment hole and is clamped on the top of the cloth stretcher frame (10).