Automatic fabric gold stamping equipment

By using activated carbon particles in automated fabric gilding equipment to absorb harmful substances in high-temperature waste gas and recover heat energy in the waste gas, the environmental pollution and heat energy waste caused by the equipment's high-temperature waste gas are solved, and more efficient environmental protection performance and energy-saving effects are achieved.

CN222554532UActive Publication Date: 2025-03-04SUZHOU CHUNLITANG TEXTILE CO LTD
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Patent Information

Application Number
CN202421416373.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-03-04
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

Existing automated fabric hot stamping equipment will generate more high-temperature waste gas when used, resulting in air pollution and waste of heat energy, and environmental protection performance needs to be improved.

Method used

An automated fabric hot stamping equipment is designed, using activated carbon particles to absorb harmful substances in high-temperature waste gas, and the heat energy in the waste gas is recovered through a heat conducting cylinder, and transferred to the heating roller to maintain its high-temperature state and reduce heating energy consumption.

Benefits of technology

It effectively reduces air pollution and heat energy waste, improves environmental protection performance, and improves the energy-saving effect of the equipment through heat energy recycling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses automatic fabric gold stamping equipment, and relates to the technical field of fabric gold stamping. The hot stamping machine comprises a machine box, a box door is detachably arranged on the machine box, an abutting roller, a heating roller, a heat conduction cylinder and a plurality of sets of first guide rollers and second guide rollers are rotationally arranged in the machine box, the abutting roller and the first guide rollers are in rolling lap joint with fabric, the heating roller and the second guide rollers are in rolling lap joint with a hot stamping film, and the heat conduction cylinder is in rolling lap joint with the heating roller; an air duct and a gas collecting hood which are communicated with each other are arranged on the case, and the air duct is communicated with an air outlet pipe. When the waste gas treatment device is used, harmful substances in high-temperature waste gas are subjected to adsorption treatment through activated carbon particles, residual heat energy in the high-temperature waste gas is recycled, the heat conduction barrel is heated, the heat conduction barrel transmits heat to the heating roller, the high-temperature state of the heating roller is kept, energy consumption in the heating process of the heating roller is reduced, and therefore more energy is saved; the air environment pollution is reduced, the heat energy waste is reduced, and the environmental protection performance is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of fabric hot stamping, and in particular to automated fabric hot stamping equipment. Background Art

[0002] The hot stamping process uses the principle of hot pressing transfer to transfer the aluminum layer in electroplated aluminum to the surface of the substrate to form a special metal effect. Because the main material used for hot stamping is electroplated aluminum foil, hot stamping is also called electroplated aluminum hot stamping. After the fabric is hot stamped, the overall effect appears elegant and trendy, and gradually wins the favor of many beauty lovers. The existing automatic fabric hot stamping equipment will generate more high-temperature exhaust gas when in use. A certain amount of heat energy remains in the high-temperature exhaust gas and is discharged into the air, which not only causes air pollution, but also causes heat energy waste. The environmental protection performance needs to be improved, so automatic fabric hot stamping equipment is proposed. Utility Model Content

[0003] The purpose of this application is to solve the technical problem that a large amount of high-temperature exhaust gas is generated, a certain amount of heat energy remains in the high-temperature exhaust gas and is discharged into the air, which not only causes air pollution but also wastes heat energy and the environmental protection performance needs to be improved. This application provides an automatic fabric hot stamping equipment.

[0004] In order to achieve the above-mentioned purpose, this application specifically adopts the following technical solutions:

[0005] Automatic fabric hot stamping equipment, including:

[0006] A chassis, on which a door is detachably provided, wherein a resistance roller, a heating roller, a heat-conducting cylinder and a plurality of groups of first guide rollers and second guide rollers are rotatably provided inside the chassis, wherein the resistance roller and the first guide roller are both in rolling overlap with the fabric, wherein the heating roller and the second guide roller are both in rolling overlap with the hot stamping film, wherein the heat-conducting cylinder is in rolling overlap with the heating roller, wherein a connected wind tube and an air collecting hood are provided on the chassis, wherein the wind tube is connected with an air outlet pipe, wherein the free end of the air outlet pipe is connected with the heat-conducting cylinder via a rotating joint, wherein an exhaust fan and activated carbon particles are provided inside the wind tube.

[0007] Furthermore, the chassis is provided with a preheating component which is connected with the air duct and acts on the fabric, and is used to preheat the fabric.

[0008] Furthermore, the preheating element includes a preheating cylinder rotatably arranged in a chassis and rollingly overlapped with the fabric, the chassis is provided with a fixed cylinder connected to the wind tube, the fixed cylinder is connected to an exhaust pipe, and the free end of the exhaust pipe is connected to the preheating cylinder through a rotating joint.

[0009] Furthermore, a plurality of heat-conducting fins are arranged in the heat-conducting cylinder and the preheating cylinder.

[0010] Furthermore, a limiting ring plate is provided in the air duct, a filter cartridge is slidably provided in the air duct and is in contact with and overlapped with the limiting ring plate, activated carbon particles are loaded in the filter cartridge, a through groove for the filter cartridge to pass through is constructed on the air duct, and a cover plate for sealing or unsealing the through groove is detachably provided on the air duct.

[0011] Furthermore, the limiting ring plate is slidably arranged in the wind tube, and a driving member is arranged in the wind tube, which acts on the limiting ring plate and drives it to slide back and forth in a straight line.

[0012] Furthermore, the driving member includes a fixed ring plate arranged in the wind tube, a sliding rod slidingly matched with the fixed ring plate is arranged on the limiting ring plate, a return spring sleeved on the sliding rod is arranged between the limiting ring plate and the fixed ring plate, a roller is rotatably arranged at the free end of the sliding rod, a rotating rod is rotatably arranged in the wind tube, and a cam is arranged on the rotating rod and rollingly overlapped with the roller.

[0013] Furthermore, a transmission rod is rotatably provided on the wind tube, the exhaust fan and the transmission rod are transmission connected via a bevel gear assembly, and the transmission rod and the rotating rod are transmission connected via a pulley assembly.

[0014] The beneficial effects of this application are as follows:

[0015] When the present application is in use, harmful substances in high-temperature exhaust gas are adsorbed by activated carbon particles, and the residual heat energy in the high-temperature exhaust gas is recycled to heat the heat-conducting tube, which transfers the heat to the heating roller to maintain the high temperature of the heating roller, thereby reducing the energy consumption of the heating process of the heating roller, thereby being more energy-efficient, not only reducing air pollution, but also reducing heat energy waste and improving environmental protection performance, and is therefore more practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional diagram of the structure of this application;

[0017] Figure 2 It is a three-dimensional cross-sectional view of the present application;

[0018] Figure 3 This application Figure 2 The enlarged view of point A in the middle;

[0019] Figure 4 This application is part of the three-dimensional structure Figure 1 ;

[0020] Figure 5 This application Figure 4 A three-dimensional cross-sectional view of

[0021] Figure 6 This application is part of the three-dimensional structure Figure 2 ;

[0022] Figure 7 This application Figure 6 Enlarged view of point B in the middle.

[0023] Figure numerals: 1, chassis; 2, cabinet door; 3, resistance roller; 4, heating roller; 5, heat-conducting cylinder; 6, first guide roller; 7, second guide roller; 8, air cylinder; 9, air collecting hood; 10, air outlet duct; 11, exhaust fan; 12, preheating cylinder; 13, fixed cylinder; 14, exhaust duct; 15, heat-conducting fin; 16, limiting ring plate; 17, filter cylinder; 18, cover plate; 19, fixed ring plate; 20, sliding rod; 21, reset spring; 22, roller; 23, rotating rod; 24, cam; 25, transmission rod; 26, bevel gear assembly; 27, pulley assembly. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application.

[0025] like Figure 1-Figure 6 As shown, an automatic fabric hot stamping device proposed in one embodiment of the present application includes:

[0026] A case 1 is provided with a case door 2 which can be detachably arranged on it. One side of the case 1 is an opening. The case door 2 can be detachably arranged at the opening by means of a plurality of bolts. Two inlets and two outlets are respectively constructed on opposite sides of the case 1. The two inlets are used for the fabric and the hot stamping film to enter respectively, and the two outlets are used for the fabric and the hot stamping film to discharge respectively. A resisting roller 3, a heating roller 4, a heat-conducting cylinder 5, and a plurality of groups of first guide rollers 6 and second guide rollers 7 are rotatably arranged in the case 1. The resisting roller 3, the heating roller 4, the heat-conducting cylinder 5, the first guide roller 6, and the second guide roller 7 are all in a horizontal direction. The number of each group of the first guide roller 6 and the second guide roller 7 is two and they are spaced apart from each other. In this embodiment, the first guide roller 6 The first guide roller 6 and the second guide roller 7 are both in two groups, the abutting roller 3 and the first guide roller 6 are both in rolling overlap with the fabric, the heating roller 4 and the second guide roller 7 are both in rolling overlap with the hot stamping film, the heat-conducting tube 5 is in rolling overlap with the heating roller 4, the chassis 1 is provided with a connected wind tube 8 and an air collecting hood 9, the wind tube 8 and the air collecting hood 9 are both fixed on the chassis 1, the wind tube 8 is connected with an air outlet pipe 10, the free end of the air outlet pipe 10 is connected with the heat-conducting tube 5 through a rotating joint, when the heat-conducting tube 5 rotates, the air outlet pipe 10 can be prevented from being twisted by the rotating joint, the wind tube 8 is provided with an exhaust fan 11 and activated carbon particles, the exhaust fan 11 is horizontally and rotatably arranged in the wind tube 8, and the activated carbon particles are not shown in the drawings of the specification;

[0027] In the initial state, the box door 2 does not block the opening. When in use, the free end of the fabric passes through one of the entrances, bypasses one group of first guide rollers 6, the resistance roller 3 and another group of first guide rollers 6 in turn, and then passes through one of the exits and is fixed. The free end of the hot stamping film passes through another entrance, bypasses one group of second guide rollers 7, the heating roller 4 and another group of second guide rollers 7 in turn, and then passes through another exit and is fixed. The box door 2 is then installed to block the opening of the chassis 1. At this time, the interior of the chassis 1 tends to be a closed environment, which can reduce heat loss. When the fabric is hot stamped, the resistance roller 3 and the heating roller 4 are driven to rotate synchronously in the opposite direction. , heat the heating roller 4, cooperate with the resistance of the resistance roller 3, make the fabric and the hot stamping film fit together, so as to perform hot stamping treatment on the fabric. At the same time, more high-temperature exhaust gas will be generated in the chassis 1, driving the exhaust fan 11 to rotate, and the high-temperature exhaust gas will enter the air collecting cover 9, the wind tube 8, the air outlet pipe 10 and the heat-conducting tube 5 in turn. In this process, the harmful substances in the high-temperature exhaust gas are adsorbed and treated by the activated carbon particles. When the high-temperature exhaust gas passes through the heat-conducting tube 5, the temperature of the heat-conducting tube 5 will be increased through the heat transfer effect. The heat-conducting tube 5 transfers the heat to the heating roller 4, keeps the high temperature state of the heating roller 4, reduces the energy consumption of the heating process of the heating roller 4, and thus saves more energy;

[0028] To sum up, when the present application is in use, harmful substances in high-temperature exhaust gas are adsorbed by activated carbon particles, and the residual heat energy in the high-temperature exhaust gas is recycled to heat the heat-conducting tube 5. The heat-conducting tube 5 transfers heat to the heating roller 4, maintains the high temperature state of the heating roller 4, and reduces the energy consumption of the heating process of the heating roller 4, thereby being more energy-saving, not only reducing air pollution, but also reducing heat energy waste and improving environmental protection performance, and therefore is more practical.

[0029] like Figure 2-Figure 5 As shown, in some embodiments, the chassis 1 is provided with a preheating element which is connected with the air duct 8 and acts on the fabric, and is used to preheat the fabric;

[0030] Referring to the above, when in use, preheating the fabric before hot stamping by the preheating component can not only improve the hot stamping effect, but also further recycle the residual heat energy in the high-temperature exhaust gas.

[0031] like Figure 2-Figure 5 As shown, in some embodiments, the preheating element includes a preheating cylinder 12 that is rotatably arranged in the chassis 1 and rolls with the fabric, the preheating cylinder 12 is in a horizontal direction, and a fixed cylinder 13 connected to the wind cylinder 8 is arranged on the chassis 1, the fixed cylinder 13 is fixed on the chassis 1, and an exhaust pipe 14 is connected to the fixed cylinder 13, and the free end of the exhaust pipe 14 is connected to the preheating cylinder 12 through a rotating joint. When the preheating cylinder 12 rotates, the exhaust pipe 14 can be prevented from being twisted by the rotating joint;

[0032] Referring to the above, when in use, the preheating cylinder 12 is driven to rotate, and the high-temperature exhaust gas in the wind cylinder 8 is divided into two streams, one stream enters the air outlet pipe 10, and the other stream enters the exhaust pipe 14 and the preheating cylinder 12 in sequence. When the high-temperature exhaust gas passes through the preheating cylinder 12, the preheating cylinder 12 is heated up through heat transfer, and the preheating cylinder 12 transfers the heat to the fabric, thereby preheating the fabric.

[0033] like Figure 3 As shown, in some embodiments, a plurality of heat-conducting fins 15 are disposed in both the heat-conducting cylinder 5 and the preheating cylinder 12, and the plurality of heat-conducting fins 15 are distributed in an array along the horizontal direction;

[0034] Referring to the above, when the high-temperature exhaust gas passes through the heat-conducting tube 5 and the preheating tube 12, the heat transfer effect can be improved by providing a plurality of heat-conducting fins 15, thereby improving the recovery and utilization effect of heat energy.

[0035] like Figure 5-Figure 7 As shown, in some embodiments, a limit ring plate 16 is provided in the air cylinder 8, the limit ring plate 16 is in a horizontal direction, a filter cartridge 17 is slidably provided in the air cylinder 8 to contact and overlap the limit ring plate 16, the filter cartridge 17 slides in a vertical direction, activated carbon particles are filled in the filter cartridge 17, a through slot for the filter cartridge 17 to pass through is configured on the air cylinder 8, a cover plate 18 for blocking or unblocking the through slot is detachably provided on the air cylinder 8, and the cover plate 18 is detachably provided on the air cylinder 8 by a plurality of bolts;

[0036] Referring to the above, in the initial state, the cover 18 is in the installed state and the through slot is blocked, the filter cartridge 17 is located in the wind tube 8 and is in contact with and overlaps the limiting ring plate 16. In actual use, the activity of the activated carbon particles will gradually decrease over time, so the activated carbon particles need to be replaced regularly. The operation is as follows: remove the cover 18, the through slot is in an unobstructed state, slide the filter cartridge 17 upward away from the wind tube 8, pour out the activated carbon particles in the filter cartridge 17, fill the filter cartridge 17 with new activated carbon particles, and then pass the filter cartridge 17 through the through slot and be located in the wind tube 8, the filter cartridge 17 is in contact with and overlaps the limiting ring plate 16, and finally install the cover 18 to block the through slot.

[0037] like Figure 6-Figure 7 As shown, in some embodiments, the limiting ring plate 16 is slidably disposed in the wind tube 8, the limiting ring plate 16 slides in the vertical direction, and a driving member is disposed in the wind tube 8 to act on the limiting ring plate 16 and drive it to slide back and forth in a straight line;

[0038] Referring to the above, when in use, the limiting ring plate 16 is driven by the driving member to slide back and forth in a straight line, driving the filter cartridge 17 to slide back and forth in a straight line in the vertical direction, so that the activated carbon particles are in motion, increasing the contact area between the activated carbon particles and the high-temperature exhaust gas, thereby improving the adsorption treatment effect.

[0039] like Figure 6-Figure 7 As shown, in some embodiments, the driving member includes a fixed ring plate 19 arranged in the wind tube 8, the fixed ring plate 19 is in a horizontal direction and fixed in the wind tube 8, a sliding rod 20 is arranged on the limiting ring plate 16 and is slidably matched with the fixed ring plate 19, the sliding rod 20 is in a vertical direction and slides along the vertical direction, a return spring 21 sleeved on the sliding rod 20 is arranged between the limiting ring plate 16 and the fixing ring plate 19, the return spring 21 is in a vertical direction and its two ends are respectively fixedly connected to the limiting ring plate 16 and the fixing ring plate 19, a roller 22 is rotatably arranged at the free end of the sliding rod 20, the roller 22 is in a vertical direction, a rotating rod 23 is rotatably arranged in the wind tube 8, the rotating rod 23 is in a horizontal direction, a cam 24 is arranged on the rotating rod 23 and is rollingly overlapped with the roller 22, the cam 24 is in a vertical direction and is fixed on the rotating rod 23, and the cam 24 has a circumferential surface and a convex surface;

[0040] Referring to the above, in the initial state, due to the gravity of the filter cartridge 17, the limit ring plate 16 is close to the fixed ring plate 19, the return spring 21 is squeezed, and the circumferential surface of the cam 24 rolls and overlaps with the roller 22. When in use, the rotating rod 23 is driven to rotate, driving the cam 24 to rotate together. When the raised surface of the cam 24 rolls and overlaps with the roller 22, the roller 22, the slide rod 20 and the limit ring plate 16 are driven to move upward together, and the return spring 21 is reset to a natural state. When the circumferential surface of the cam 24 rolls and overlaps with the roller 22, due to the gravity of the filter cartridge 17, the limit ring plate 16, the slide rod 20 and the roller 22 move downward together, and the return spring 21 is squeezed. This is repeated to achieve driving the limit ring plate 16 to slide back and forth in a straight line.

[0041] like Figure 6 As shown, in some embodiments, a transmission rod 25 is rotatably provided on the air cylinder 8, and the transmission rod 25 is in a horizontal direction. The exhaust fan 11 and the transmission rod 25 are connected to each other through a bevel gear assembly 26. The bevel gear assembly 26 includes two meshing bevel gears, and the two bevel gears are respectively fixed on the exhaust fan 11 and the transmission rod 25. The transmission rod 25 and the rotating rod 23 are connected to each other through a pulley assembly 27. The pulley assembly 27 includes two pulleys and a connecting belt. The two pulleys are respectively fixed on the transmission rod 25 and the rotating rod 23, and the connecting belt is wound around the two pulleys.

[0042] Referring to the above, when the exhaust fan 11 rotates, the transmission rod 25 is driven to rotate together through the bevel gear assembly 26, and the rotating rod 23 is driven to rotate together through the pulley assembly 27, thereby improving the synchronization of use and making it more convenient to use.

[0043] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. Automatic fabric hot stamping equipment, characterized in that: include: A machine case (1) is provided with a case door (2) detachably disposed thereon. A resisting roller (3), a heating roller (4), a heat-conducting cylinder (5) and a plurality of groups of first guide rollers (6) and second guide rollers (7) are rotatably disposed therein. The resisting roller (3) and the first guide roller (6) are both in rolling overlap with the fabric. The heating roller (4) and the second guide roller (7) are both in rolling overlap with the hot stamping film. The heat-conducting cylinder (5) is in rolling overlap with the heating roller (4). A connected wind tube (8) and an air collecting hood (9) are disposed on the machine case (1). The wind tube (8) is connected with an air outlet pipe (10). The free end of the air outlet pipe (10) is connected with the heat-conducting cylinder (5) via a rotating joint. An exhaust fan (11) and activated carbon particles are disposed in the wind tube (8).

2. The automatic fabric hot stamping equipment according to claim 1 is characterized in that: The chassis (1) is provided with a preheating component which is in communication with the air duct (8) and acts on the fabric, and is used to preheat the fabric.

3. The automatic fabric hot stamping equipment according to claim 2 is characterized in that: The preheating element comprises a preheating cylinder (12) which is rotatably arranged in a casing (1) and rollably overlapped with the fabric, the casing (1) is provided with a fixed cylinder (13) which is connected to a wind tube (8), the fixed cylinder (13) is connected to an exhaust pipe (14), and the free end of the exhaust pipe (14) is connected to the preheating cylinder (12) via a rotating joint.

4. The automatic fabric hot stamping equipment according to claim 3 is characterized in that: A plurality of heat-conducting fins (15) are arranged inside the heat-conducting cylinder (5) and the preheating cylinder (12).

5. The automatic fabric hot stamping equipment according to claim 1 is characterized in that: A limit ring plate (16) is arranged in the wind tube (8), a filter cartridge (17) is slidably arranged in the wind tube (8) and is in contact with and overlapped with the limit ring plate (16), activated carbon particles are filled in the filter cartridge (17), a through slot for the filter cartridge (17) to pass through is constructed on the wind tube (8), and a cover plate (18) for sealing or unsealing the through slot is detachably arranged on the wind tube (8).

6. The automatic fabric hot stamping equipment according to claim 5, characterized in that: The limiting ring plate (16) is slidably arranged in the wind tube (8), and a driving member is arranged in the wind tube (8) for acting on the limiting ring plate (16) and driving it to slide back and forth in a straight line.

7. The automatic fabric hot stamping equipment according to claim 6, characterized in that: The driving member comprises a fixed ring plate (19) arranged in the wind tube (8); a slide bar (20) which is slidably matched with the fixed ring plate (19) is arranged on the limit ring plate (16); a return spring (21) which is sleeved on the slide bar (20) is arranged between the limit ring plate (16) and the fixed ring plate (19); a roller (22) is rotatably arranged at the free end of the slide bar (20); a rotating rod (23) is rotatably arranged in the wind tube (8); and a cam (24) which is rollingly overlapped with the roller (22) is arranged on the rotating rod (23).

8. The automatic fabric hot stamping equipment according to claim 7, characterized in that: A transmission rod (25) is rotatably provided on the wind tube (8); the exhaust fan (11) and the transmission rod (25) are transmission-connected via a bevel gear assembly (26); and the transmission rod (25) and the rotating rod (23) are transmission-connected via a pulley assembly (27).