Production and manufacturing assembly line for concrete balancing weights of washing machines
By designing a special washing machine concrete counterweight production assembly line, the problem of low production efficiency in the existing technology is solved, an efficient and automated production process is achieved, cost reduction and work space utilization is optimized.
Patent Information
- Application Number
- CN202421042408.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-14
AI Technical Summary
In the prior art, the production efficiency of concrete weight blocks in the washing machine is low, which is mainly due to the original method of manual processing and simple equipment, resulting in low efficiency.
A set of production and production assembly lines specifically for the concrete weight blocks of washing machines are designed, including a first conveying mechanism, a second conveying mechanism, a feeding mechanism, a palletizer and a shuttle bus. Through the combination of these equipment, an automated assembly line from material input to finished product output is realized.
It significantly improves production efficiency, reduces labor costs, and integrates scattered production processes into one assembly line, freeing up more work space.
Smart Images

Figure CN222555790U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production of concrete counterweight blocks for washing machines, in particular to a production line for concrete counterweight blocks for washing machines. Background Art
[0002] A washing machine is a cleaning appliance that uses electrical energy to generate mechanical action to wash clothes. It is divided into two categories: household and collective use according to its rated washing capacity. Concrete counterweights can reduce the vibration amplitude of the washing machine, thereby stabilizing the washing machine.
[0003] When making washing machine concrete counterweights in the prior art, the products are made in the primitive way of manual processing of some simple equipment, which affects the production efficiency of the concrete counterweights. The utility model combines the concrete PC production line and designs and develops a set of equipment specifically for washing machine concrete counterweights according to industry practices. The equipment significantly improves space utilization and achieves a breakthrough from manual and partial equipment production to full production line equipment production. Utility Model Content
[0004] The purpose of the utility model is to provide a production line for concrete counterweight blocks of washing machines to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] The production line of concrete counterweight blocks for washing machines includes a first conveying mechanism and a second conveying mechanism, a feeding mechanism for feeding materials and a stacker installed on one side of the feeding mechanism, a trolley is installed on the top of the first conveying mechanism, a steering mechanism is installed at one end of the first conveying mechanism, a transmission mechanism is installed on the front and back sides of the steering mechanism, a material distribution machine is installed at the bottom of the feeding mechanism, a vibration table is installed at the bottom of the material distribution machine, the transmission mechanism is located at the bottom of the vibration table, and a shuttle bus is installed at the bottom of the stacker.
[0007] As a further solution of the present utility model: the first conveying mechanism and the second conveying mechanism have the same structure, the first conveying mechanism includes a conveying frame, a driving motor is fixedly connected to one side of the bottom of the conveying frame, a conveyor belt is installed at the output end of the driving motor, the conveyor belt is movably connected to the inside of the conveying frame, the bottom of the conveying frame is fixedly connected to a support seat, and the bottom of the support seat is fixedly connected to a cushion seat.
[0008] As a further solution of the utility model: the trolley includes a table top, the bottom of the table top is movably connected to the top of the conveyor belt, the front and back sides of the table top are fixedly connected to side frames, and both sides of the top of the table top are fixedly connected to tables.
[0009] As a further solution of the utility model: the steering mechanism includes a bogie, the interior of the bogie is movably connected to a cylinder, the output end of the cylinder is movably connected to a connecting rod mechanism, the top of the connecting rod mechanism is movably connected to a lifting frame, the lifting frame is located on the top of the bogie, both sides of the bogie are fixedly connected to a connecting seat, the inner cavity of the connecting seat is fixedly connected to a sliding sleeve, both sides of the lifting frame are fixedly connected to a connecting block, and the surface of the connecting block is movably connected to the inside of the sliding sleeve.
[0010] As a further solution of the utility model: the feeding mechanism includes a feeding rail, a baffle is fixedly connected to the back side of the top of the feeding rail, the four corners of the bottom of the baffle are fixedly connected to support columns, the top of the feeding rail is fixedly connected to a connecting frame, the number of the connecting frames is multiple, the front side of the surface of the feeding rail is fixedly connected to a support frame, the number of the support frames is two, the outer side of the feeding rail is movably connected to a pulley, the bottom of the pulley is fixedly connected to a sliding frame, the bottom of the sliding frame is fixedly connected to a feeding frame, and the feeding frame is located on the top of the fabricating machine.
[0011] As a further solution of the utility model: the palletizer includes a guide frame, the bottom of the guide frame is fixedly connected to a vertical frame, the inner side of the guide frame is movably connected to a clamping arm, the output end of the clamping arm is fixedly connected to a clamping block, and the clamping block is arranged in a hook shape.
[0012] As a further solution of the utility model: the ferry vehicle includes a frame, both sides of the top of the frame are fixedly connected with driving wheels, the inside of the driving wheel is movably connected with a bracket, the top of the bracket is movably connected to the bottom of the trolley, the inner cavity of the frame is fixedly connected with a transmission motor, the output end of the transmission motor is fixedly connected with a moving wheel, the bottom of the moving wheel is movably connected to a limiting rail, and the front and back sides of the right side of the frame are fixedly connected with lifting rings.
[0013] As a further solution of the utility model: the transmission mechanism includes a first transmission frame and a second transmission frame, the top of the inner cavity of the first transmission frame and the second transmission frame are both equipped with a rotating shaft, the surface of the rotating shaft is movably connected to a driven wheel, the front side of the second transmission frame is fixedly connected to a fixed block, one side of the fixed block is fixedly connected to a connecting plate, the top of the connecting plate is fixedly connected to a servo motor, and the output end of the servo motor is fixedly connected to a driving wheel.
[0014] As a further solution of the utility model: a fixing plate is fixedly connected to the right side of the first transmission frame, and an auxiliary wheel is movably connected to the top of the fixing plate.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The utility model transports the trolley to the steering mechanism through the first conveying mechanism and transports it to the bottom of the concrete placing machine through the transmission mechanism to wait. At this time, the feeding mechanism moves the concrete to the top of the concrete placing machine and starts feeding. After the feeding is completed, the feeding mechanism returns to the material receiving area, the concrete placing machine starts to place the concrete and the vibration table starts at the same time. After the concrete placing machine finishes placing the concrete and the vibration is completed, the trolley moves to the bottom of the stacker to start stacking. After the stacking is completed, it is transported to the second conveying mechanism by the shuttle bus for storage and maintenance. It can solve the problem that the existing washing machine concrete counterweight block is produced in the original way of manual processing of some simple equipment, which affects the production efficiency of the concrete counterweight block.
[0017] 2. The utility model utilizes the reliability and durability of the equipment to significantly improve production efficiency, reduce labor costs, and integrate scattered production processes into one assembly line, freeing up more working space. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the production line for concrete counterweights for washing machines;
[0019] Figure 2 This is a schematic diagram of the connection of the conveyor frame structure in the production line of concrete counterweights for washing machines;
[0020] Figure 3 This is a schematic diagram of the connection of the bogie structure in the production line of concrete counterweights for washing machines;
[0021] Figure 4 Production line for washing machine concrete counterweights Figure 3 A local enlarged schematic diagram of point A;
[0022] Figure 5 A schematic diagram of the connection between the first transmission frame and the second transmission frame structure in the production line of concrete counterweights for washing machines;
[0023] Figure 6 This is a schematic diagram of the connection of the feed rail structure in the production line of concrete counterweights for washing machines;
[0024] Figure 7 Production line for washing machine concrete counterweights Figure 6 A local enlarged schematic diagram of point B;
[0025] Figure 8 This is a schematic diagram of the connection between the guide frame and the frame structure in the production line of concrete counterweight blocks for washing machines.
[0026] In the figure: 1, first conveying mechanism; 11, conveying frame; 12, conveyor belt; 13, driving motor; 14, support seat; 15, cushion seat; 2, trolley; 21, table; 22, side frame; 23, trolley; 3, steering mechanism; 31, bogie; 32, connecting rod mechanism; 33, lifting frame; 34, cylinder; 35, connecting block; 36, connecting seat; 37, sliding sleeve; 38, sliding column; 4, material placing machine; 5, feeding mechanism; 51, feeding rail; 52, connecting frame; 53, supporting frame; 54, supporting column; 55, baffle; 56, pulley; 57, sliding frame; 58. Feeding rack; 6. Palletizer; 61. Guide frame; 62. Clamping arm; 63. Stand; 64. Clamping block; 7. Ferry car; 71. Frame; 72. Push wheel; 73. Bracket; 74. Transmission motor; 75. Moving wheel; 76. Limit rail; 77. Lifting ring; 8. Second conveying mechanism; 9. Transmission mechanism; 91. First transmission frame; 92. Connecting plate; 93. Second transmission frame; 94. Fixed block; 95. Rotating shaft; 96. Driven wheel; 97. Driving wheel; 98. Servo motor; 99. Auxiliary wheel; 910. Fixed plate; 10. Vibration table. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solution and advantages of the implementation mode of the utility model clearer, the technical solution in the implementation mode of the utility model will be clearly and completely described below in conjunction with the drawings in the new implementation mode of the utility model. Obviously, the implementation mode described is a part of the implementation mode of the utility model, not all the implementation modes. Based on the implementation mode of the utility model, all other implementation modes obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Embodiment 1
[0029] See also Figure 1 , 2 , 3, 4 and 5, a washing machine concrete counterweight production line comprises a first conveying mechanism 1 and a second conveying mechanism 8, a feeding mechanism 5 for feeding materials and a stacker 6 installed on one side of the feeding mechanism 5, a trolley 2 is installed on the top of the first conveying mechanism 1, a steering mechanism 3 is installed at one end of the first conveying mechanism 1, a transmission mechanism 9 is installed on the front and back sides of the steering mechanism 3, a material distribution machine 4 is installed at the bottom of the feeding mechanism 5, a vibration table 10 is installed at the bottom of the material distribution machine 4, the transmission mechanism 9 is located at the bottom of the vibration table 10, and a ferry car 7 is installed at the bottom of the stacker 6.
[0030] Specifically, the first conveying mechanism 1 and the second conveying mechanism 8 have the same structure. The first conveying mechanism 1 includes a conveying frame 11, and a driving motor 13 is fixedly connected to one side of the bottom of the conveying frame 11. A conveyor belt 12 is installed at the output end of the driving motor 13. The conveyor belt 12 is movably connected to the inside of the conveying frame 11. A support seat 14 is fixedly connected to the bottom of the conveying frame 11, and a cushion seat 15 is fixedly connected to the bottom of the support seat 14. Through the above technical solution, through the arrangement of the support seat 14 and the cushion seat 15, the conveying frame 11 as a whole is supported to prevent it from being unstable during operation. At the same time, the arrangement of the conveyor belt 12 achieves the effect of conveying the table plate 21.
[0031] Specifically, the trolley 2 includes a table top 21, the bottom of the table top 21 is movably connected to the top of the conveyor belt 12, the front and back sides of the table top 21 are fixedly connected to side frames 22, and both sides of the top of the table top 21 are fixedly connected to tables 23. Through the above technical solution, the side frames 22 are set as a concave structure and can fit with the convex part of the driven wheel 96 to achieve a stable transmission effect. At the same time, the two ends of the table 23 are hollowed out, so that the clamping block 64 can be hung inside it to achieve the stacking function.
[0032] Specifically, the steering mechanism 3 includes a bogie 31, the bogie 31 is movably connected to a cylinder 34 inside, the output end of the cylinder 34 is movably connected to a connecting rod mechanism 32, the top of the connecting rod mechanism 32 is movably connected to a lifting frame 33, and the lifting frame 33 is located at the top of the bogie 31. Both sides of the bogie 31 are fixedly connected to connecting seats 36, the inner cavity of the connecting seat 36 is fixedly connected to a sliding sleeve 37, and both sides of the lifting frame 33 are fixedly connected to connecting blocks 35, and the surface of the connecting block 35 is movably connected to the inside of the sliding sleeve 37. Through the above technical solution, through the arrangement of the cylinder 34 and the connecting rod mechanism 32, the lifting effect of the lifting frame 33 is achieved, and then the trolley 2 can be lifted to the surface of the transmission mechanism 9. At the same time, the arrangement of the sliding sleeve 37 guides the moving position of the sliding column 38 to avoid the displacement of the lifting frame 33 during the lifting process.
[0033] Specifically, the transmission mechanism 9 includes a first transmission frame 91 and a second transmission frame 93, the tops of the inner cavities of the first transmission frame 91 and the second transmission frame 93 are both equipped with a rotating shaft 95, the surface of the rotating shaft 95 is movably connected to a driven wheel 96, the front side of the second transmission frame 93 is fixedly connected to a fixed block 94, one side of the fixed block 94 is fixedly connected to a connecting plate 92, the top of the connecting plate 92 is fixedly connected to a servo motor 98, the output end of the servo motor 98 is fixedly connected to a driving wheel 97, the right side of the first transmission frame 91 is fixedly connected to a fixed plate 910, and the top of the fixed plate 910 is movably connected to an auxiliary wheel 99. Through the above technical solution, through the arrangement of the driving wheel 97 and the driven wheel 96, the effect of transmitting the table 21 is achieved, and at the same time, the arrangement of the fixed block 94 and the connecting plate 92 supports and stabilizes the position of the servo motor 98 to avoid instability during operation.
[0034] The specific implementation of the utility model is as follows: first, the conveyor belt 12 is used to transport the table plate 21 through the operation of the driving motor 13 until the table plate 21 is located on the lifting frame 33, and then the connecting rod mechanism 32 is driven by the operation of the cylinder 34, and the lifting frame 33 is lifted upward by the operation of the connecting rod mechanism 32, and the lifting frame 33 drives the connecting block 35 to move, and the movement of the connecting block 35 drives the sliding column 38 to slide inside the sliding sleeve 37, and then the lifting frame 33 is guided until the table plate 21 is lifted to the surface of the driven wheel 96, and then the driving wheel 97 is driven to rotate by the servo motor 98, and the rotation of the driving wheel 97 transports the table plate 21 to the bottom of the fabricating machine 4, and the auxiliary wheel 99 plays an auxiliary role at this time.
[0035] Embodiment 2
[0036] See also Figure 1 , 6 , 7 and 8, a production line for washing machine concrete counterweights, the feeding mechanism 5 includes a feeding rail 51, a baffle 55 is fixedly connected to the back side of the top of the feeding rail 51, and support columns 54 are fixedly connected to the four corners of the bottom of the baffle 55, a connecting frame 52 is fixedly connected to the top of the feeding rail 51, and the number of the connecting frames 52 is multiple, a support frame 53 is fixedly connected to the front side of the surface of the feeding rail 51, and the number of the support frames 53 is two, a pulley 56 is movably connected to the outer side of the feeding rail 51, a sliding frame 57 is fixedly connected to the bottom of the pulley 56, and a feeding frame 58 is fixedly connected to the bottom of the sliding frame 57, and the feeding frame 58 is located at the top of the placing machine 4.
[0037] Specifically, the palletizer 6 includes a guide frame 61, the bottom of the guide frame 61 is fixedly connected to a vertical frame 63, the inner side of the guide frame 61 is movably connected to a clamping arm 62, the output end of the clamping arm 62 is fixedly connected to a clamping block 64, and the clamping block 64 is arranged in a hook shape. Through the above technical solution, through the arrangement of the guide frame 61, the clamping arm 62 can be displaced inside it, and then the trolley 2 can be clamped. At the same time, the arrangement of the clamping block 64 can stably enable the clamping arm 62 to clamp the table 21.
[0038] Specifically, the shuttle bus 7 includes a frame 71, and both sides of the top of the frame 71 are fixedly connected with driving wheels 72, and the inside of the driving wheel 72 is movably connected with a bracket 73, and the top of the bracket 73 is movably connected to the bottom of the trolley 2, and the inner cavity of the frame 71 is fixedly connected with a transmission motor 74, and the output end of the transmission motor 74 is fixedly connected with a moving wheel 75, and the bottom of the moving wheel 75 is movably connected to a limiting rail 76, and the front and back sides of the right side of the frame 71 are fixedly connected with a lifting ring 77. Through the above technical scheme, through the arrangement of the driving wheel 72 and the bracket 73, the stacked trolley 2 can be transported to the surface of the second conveying mechanism 8 for maintenance. At the same time, the arrangement of the limiting rail 76 guides the moving position of the moving wheel 75 to prevent it from being displaced. Through the arrangement of the lifting ring 77, the frame 71 can be pulled by external equipment.
[0039] The specific implementation mode of the utility model is as follows: after the trolley 2 is transported to the bottom of the material distributor 4 by the transmission mechanism 9, it slides on the surface of the feeding rail 51 to the bottom of the baffle 55 through the pulley 56, and then the feeding rack 58 receives the concrete material, and then the pulley 56 moves the feeding rack 58 to the top of the material distributor 4 to achieve the feeding effect, and then the concrete is distributed by the material distributor 4. After the distribution, the concrete is vibrated by the vibration table 10. After the vibration is completed, the trolley 2 is transported to the bottom of the stacker 6 by the transmission mechanism 9, and then the trolley 2 is clamped by the clamping arm 62 and placed on the top of the ferry car 7, and finally the trolley 2 is transported to the second conveying mechanism 8 by the ferry car 7 for storage and maintenance.
[0040] Embodiment 3
[0041] See also Figure 1-8 , washing machine concrete counterweight production line:
[0042] The specific implementation of the utility model is as follows: first, the conveyor belt 12 is used to transport the table 21 through the operation of the driving motor 13 until the table 21 is located on the lifting frame 33, and then the connecting rod mechanism 32 is driven by the operation of the cylinder 34, and the lifting frame 33 is lifted upward by the operation of the connecting rod mechanism 32, and the lifting frame 33 drives the connecting block 35 to move, and the movement of the connecting block 35 drives the sliding column 38 to slide inside the sliding sleeve 37, and then the lifting frame 33 is guided until the table 21 is lifted to the surface of the driven wheel 96, and then the driving wheel 97 is driven to rotate by the servo motor 98, and the rotation of the driving wheel 97 causes the table 21 to be transported to the bottom of the fabricating machine 4. At this time The auxiliary wheel 99 plays an auxiliary role. Secondly, after the trolley 2 is transported to the bottom of the material distribution machine 4 through the transmission mechanism 9, it slides on the surface of the feeding rail 51 to the bottom of the baffle 55 through the pulley 56, and then the feeding rack 58 receives the concrete material, and then the pulley 56 moves the feeding rack 58 to the top of the material distribution machine 4 to achieve the feeding effect, and then the concrete is distributed through the material distribution machine 4. After the distribution, it is vibrated by the vibration table 10. After the vibration is completed, the trolley 2 is transported to the bottom of the stacker 6 by the transmission mechanism 9, and then the trolley 2 is clamped by the clamping arm 62 and placed on the top of the shuttle car 7. Finally, the trolley 2 is transported to the second conveying mechanism 8 for storage and maintenance by the shuttle car 7.
[0043] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A production line for washing machine concrete counterweights, comprising a first conveying mechanism (1), a second conveying mechanism (8), a feeding mechanism (5) for feeding materials, and a stacker (6) installed on one side of the feeding mechanism (5), characterized in that: A trolley (2) is installed on the top of the first conveying mechanism (1), a steering mechanism (3) is installed at one end of the first conveying mechanism (1), a transmission mechanism (9) is installed on the front and back sides of the steering mechanism (3), a material distribution machine (4) is installed at the bottom of the feeding mechanism (5), a vibration table (10) is installed at the bottom of the material distribution machine (4), the transmission mechanism (9) is located at the bottom of the vibration table (10), and a shuttle car (7) is installed at the bottom of the palletizer (6).
2. The washing machine concrete counterweight production line according to claim 1 is characterized by: The first conveying mechanism (1) and the second conveying mechanism (8) have the same structure. The first conveying mechanism (1) comprises a conveying frame (11). A driving motor (13) is fixedly connected to one side of the bottom of the conveying frame (11). A conveying belt (12) is installed at the output end of the driving motor (13). The conveying belt (12) is movably connected to the inside of the conveying frame (11). A supporting seat (14) is fixedly connected to the bottom of the conveying frame (11). A cushion seat (15) is fixedly connected to the bottom of the supporting seat (14).
3. The production line for washing machine concrete counterweights according to claim 1 is characterized by: The trolley (2) comprises a platform (21), the bottom of the platform (21) is movably connected to the top of the conveyor belt (12), the front and back sides of the platform (21) are fixedly connected to side frames (22), and both sides of the top of the platform (21) are fixedly connected to platforms (23).
4. The production line for washing machine concrete counterweights according to claim 1 is characterized by: The steering mechanism (3) comprises a bogie (31), the interior of the bogie (31) is movably connected to a cylinder (34), the output end of the cylinder (34) is movably connected to a connecting rod mechanism (32), the top of the connecting rod mechanism (32) is movably connected to a lifting frame (33), the lifting frame (33) is located at the top of the bogie (31), both sides of the bogie (31) are fixedly connected to a connecting seat (36), the inner cavity of the connecting seat (36) is fixedly connected to a sliding sleeve (37), both sides of the lifting frame (33) are fixedly connected to a connecting block (35), and the surface of the connecting block (35) is movably connected to the inside of the sliding sleeve (37).
5. The production line for washing machine concrete counterweights according to claim 1 is characterized by: The feeding mechanism (5) comprises a feeding rail (51), a baffle (55) is fixedly connected to the back side of the top of the feeding rail (51), the four corners of the bottom of the baffle (55) are fixedly connected to support columns (54), the top of the feeding rail (51) is fixedly connected to a connecting frame (52), the number of the connecting frames (52) is set to be multiple, the front side of the surface of the feeding rail (51) is fixedly connected to a supporting frame (53), the number of the supporting frames (53) is two, the outer side of the feeding rail (51) is movably connected to a pulley (56), the bottom of the pulley (56) is fixedly connected to a sliding frame (57), the bottom of the sliding frame (57) is fixedly connected to a feeding frame (58), and the feeding frame (58) is located at the top of the material distributing machine (4).
6. The production line for washing machine concrete counterweights according to claim 1 is characterized by: The palletizer (6) comprises a guide frame (61), the bottom of the guide frame (61) is fixedly connected to a stand frame (63), the inner side of the guide frame (61) is movably connected to a clamping arm (62), the output end of the clamping arm (62) is fixedly connected to a clamping block (64), and the clamping block (64) is arranged in a hook shape.
7. The production line for washing machine concrete counterweights according to claim 1 is characterized by: The shuttle bus (7) includes a frame (71), both sides of the top of the frame (71) are fixedly connected to driving wheels (72), the inside of the driving wheel (72) is movably connected to a bracket (73), the top of the bracket (73) is movably connected to the bottom of the trolley (2), the inner cavity of the frame (71) is fixedly connected to a transmission motor (74), the output end of the transmission motor (74) is fixedly connected to a moving wheel (75), the bottom of the moving wheel (75) is movably connected to a limit rail (76), and the front side and the back side of the right side of the frame (71) are fixedly connected to a lifting ring (77).
8. The production line for washing machine concrete counterweights according to claim 1 is characterized by: The transmission mechanism (9) comprises a first transmission frame (91) and a second transmission frame (93); a rotating shaft (95) is installed at the top of the inner cavity of the first transmission frame (91) and the second transmission frame (93); a driven wheel (96) is movably connected to the surface of the rotating shaft (95); a fixing block (94) is fixedly connected to the front side of the second transmission frame (93); a connecting plate (92) is fixedly connected to one side of the fixing block (94); a servo motor (98) is fixedly connected to the top of the connecting plate (92); and a driving wheel (97) is fixedly connected to the output end of the servo motor (98).
9. The production line for washing machine concrete counterweights according to claim 8, characterized in that: A fixing plate (910) is fixedly connected to the right side of the first transmission frame (91), and an auxiliary wheel (99) is movably connected to the top of the fixing plate (910).