Blanking machine for ferrous metal smelting
By designing a ferrous metal smelting and discharge machine, including smelting mechanism, crushing mechanism and screening network, the problems of time waste caused by the different sizes of ore during the smelting process and sputtering damage during the smelting process are solved, and the effect of improving smelting efficiency and reducing risks is achieved.
Patent Information
- Application Number
- CN202421228580.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-31
AI Technical Summary
During the existing ferrous metal smelting process, due to the different sizes of ore raw materials, the smelting time is wasted, which reduces the smelting efficiency. In addition, large pieces of ore are prone to sputtering to damage the protective wall during the crushing process.
A ferrous metal smelting and unloading machine is designed, including a smelting mechanism, a crushing mechanism and a screening network. The smelting mechanism is equipped with a dumping mechanism to safely treat the metal liquid; the pulverizing mechanism crushes the ore to a suitable size through a crushing roller and a motor; the screening network ensures that the ore is almost the same when entering the smelting box.
By optimizing the ore treatment process, smelting time is reduced, smelting efficiency is improved, and the risks and labor intensity of staff are reduced.
Smart Images

Figure CN222560624U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of blanking devices, and more specifically to a blanking machine for ferrous metal smelting. Background Art
[0002] Ferrous metal materials are a general term for iron, chromium and manganese in industry, and also include alloys of these three metals, especially alloy ferrous metal steel and iron and steel. The opposite of ferrous metals is non-ferrous metals. In fact, pure iron and chromium are silvery white, while manganese is silver-gray. Since the surface of steel is usually covered with a layer of black ferroferric oxide, and manganese and chromium are mainly used in smelting black alloy steel, they are mistakenly classified as ferrous metals.
[0003] The shortcomings of the existing technology: During the smelting of existing ferrous metals, the ore raw materials put in are of different sizes, so the time consumed in the smelting process will be based on the smelting time of the largest piece of iron ore, which wastes a lot of time and reduces the smelting efficiency. At the same time, ore raw materials that are too large are easy to splash around during the crushing process and damage the surrounding protective walls. For this reason, we propose a ferrous metal smelting feeding machine. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a ferrous metal smelting blanking machine to solve the problems existing in the above-mentioned background technology.
[0005] The utility model provides the following technical solution: a ferrous metal smelting feeding machine, comprising a smelting mechanism, a smelting chamber is opened inside the bottom layer of the smelting mechanism, a symmetrical receiving plate is fixedly connected to the bottom surface of the smelting chamber, a smelting mechanism is fixedly connected between the receiving plates, a positioning rod is fixedly connected to the side of the smelting mechanism, a dumping mechanism is fixedly connected to one end of the positioning rod, a crushing mechanism is fixedly connected to the top layer of the smelting mechanism, the crushing mechanism comprises a No. 1 crushing roller, and a screening net is arranged at the bottom end of the No. 1 crushing roller.
[0006] Preferably, the bottom end of the smelting mechanism is fixedly connected to a plurality of supporting columns, the top ends of the supporting columns are fixedly connected to a smelting furnace, the smelting chamber is opened in the smelting furnace, the bottom surface of the smelting chamber is fixedly connected to a receiving plate, the top end of the smelting furnace is fixedly connected to a connecting pipe, the top end of the connecting pipe is fixedly connected to a crushing box, a crushing chamber is opened in the crushing box, and the top end of the crushing chamber is fixedly connected to a mineral material pipe opening.
[0007] Preferably, the smelting mechanism comprises a smelting box, both sides of which are fixedly connected to positioning rods, a smelting cavity is provided at the top of the smelting box, and an arc groove is provided on a side wall of the smelting cavity.
[0008] Preferably, one end of the tipping mechanism is fixedly connected to a crank, one end of the crank is fixedly connected to a connecting rod, and the rod body of the connecting rod is connected to a torsion spring.
[0009] Preferably, the pulverizing mechanism comprises a No. 1 pulverizing roller, one end of which is fixedly connected to a No. 1 pulverizing motor, one end of which is fixedly connected to a No. 1 rotating shaft, and the shaft body of the No. 1 rotating shaft is fixedly connected to a plurality of No. 1 crushing rods.
[0010] Preferably, the pulverizing mechanism comprises a No. 2 pulverizing roller, one end of which is fixedly connected to a No. 2 pulverizing motor, one end of which is fixedly connected to a No. 2 rotating shaft, and the shaft body of the No. 2 rotating shaft is fixedly connected to a plurality of No. 2 crushing rods.
[0011] Technical effects and advantages of the utility model:
[0012] 1. The utility model is provided with a dumping mechanism through the smelting mechanism. When all the ore in the smelting box is smelted, hold the crank and turn it downward. At this time, the connecting rod connected to the other end of the crank will rotate synchronously. At this time, the smelting box connected to one end of the connecting rod will start to rotate synchronously. The molten metal in the smelting box will flow out of the smelting box through the arc groove, and then drip into the outflow groove on the smelting mechanism, and is introduced into the mold prepared in advance through the outflow groove. The setting of the dumping mechanism eliminates the need for the staff to use tools to take out the molten metal, greatly reduces the risk of the staff when taking out the molten metal, and reduces the labor intensity.
[0013] 2. The utility model provides a crushing mechanism and a screening net through the smelting mechanism, and pours the ore raw materials from the ore pipe mouth. The smaller ore directly skips the crushing mechanism and enters the screening net, and falls into the smelting box through the mesh. The larger ore raw materials fall on the crushing mechanism, are crushed into smaller ores by two crushing rollers, and then fall on the screening net and fall into the smelting box through the mesh. The setting of the crushing mechanism and the screening net effectively ensures that the ore raw materials falling into the smelting box are almost the same in size, which saves a lot of time and improves the overall smelting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0015] Figure 2 It is a partial cross-sectional structural schematic diagram of the utility model.
[0016] Figure 3 For this utility model Figure 2 Schematic diagram of the enlarged structure at point A in the middle.
[0017] Figure 4 For this utility model Figure 2Schematic diagram of the enlarged structure at point B in the middle.
[0018] Figure 5 For this utility model Figure 2 Schematic diagram of the enlarged structure at point C in the middle.
[0019] The accompanying drawings are marked as follows: 1. smelting mechanism; 101. support column; 102. smelting chamber; 103. receiving plate; 104. crushing chamber; 105. ore pipe mouth; 2. smelting mechanism; 201. smelting box; 202. positioning rod; 203. arc groove; 3. dumping mechanism; 301. crank; 302. connecting rod; 303. torsion spring; 4. screening net; 5. crushing mechanism; 501. No. 1 crushing roller; 5011. No. 1 crushing motor; 5012. No. 1 rotating shaft; 5013. No. 1 crushing rod; 502. No. 2 crushing roller; 5021. No. 2 crushing motor; 5022. No. 2 rotating shaft; 5023. No. 2 crushing rod. DETAILED DESCRIPTION
[0020] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely examples. The ferrous metal smelting feeding machine involved in the present invention is not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0021] The utility model provides a ferrous metal smelting feeding machine, comprising a smelting mechanism 1, a smelting chamber 102 is opened inside the bottom layer of the smelting mechanism 1, a symmetrical receiving plate 103 is fixedly connected to the bottom surface of the smelting chamber 102, a smelting mechanism 2 is fixedly connected between the receiving plates 103, a positioning rod 202 is fixedly connected to the side of the smelting mechanism 2, a dumping mechanism 3 is fixedly connected to one end of the positioning rod 202, a crushing mechanism 5 is fixedly connected to the top layer of the smelting mechanism 1, the crushing mechanism 5 comprises a No. 1 crushing roller 501, and a screening net 4 is arranged at the bottom end of the No. 1 crushing roller 501.
[0022] The ore raw material is poured into the smelting mechanism 1, and firstly the No. 1 crushing roller 501 in the crushing mechanism 5 and the other components are used to crush the ore raw material into smaller size, and then the ore raw material enters the smelting mechanism 2 through the screening net 4. After a long period of smelting and firing, the ore raw material removes impurities and the remaining molten metal is in the smelting mechanism 2. The dumping mechanism 3 is controlled to rotate, and the positioning rod 202 is driven to start rotating synchronously, thereby synchronously driving the smelting mechanism 2 installed between the receiving plates 103 in the smelting chamber 102 to rotate, and the smelting mechanism 2 is tilted forward to pour the molten metal into the molten metal tank at the outlet.
[0023] Furthermore, a plurality of support columns 101 are fixedly connected to the bottom end of the smelting mechanism 1, a smelting furnace is fixedly connected to the top end of the support columns 101, a smelting furnace is opened in the smelting furnace, a smelting chamber 102 is fixedly connected to the bottom surface of the smelting chamber 102 and a receiving plate 103, a connecting pipe is fixedly connected to the top end of the smelting furnace, a crushing box is fixedly connected to the top end of the connecting pipe, a crushing chamber 104 is opened in the crushing box, and a mineral material pipe mouth 105 is fixedly connected to the top end of the crushing chamber 104.
[0024] The support column 101 not only supports the entire smelting mechanism 1 but also separates the ground from the smelting mechanism 1. The smelting chamber 102 is used to provide a sealed smelting environment to concentrate the temperature. The receiving plate 103 is used to suspend and support the components that carry the ore so that it can be heated evenly in all directions. The crushing chamber 104 is used to accommodate the components that crush the ore raw materials. The ore pipe port 105 is used to provide an inlet for the ore raw materials.
[0025] Furthermore, the smelting mechanism 2 includes a smelting box 201, both sides of which are fixedly connected to the positioning rods 202, a smelting cavity is provided at the top of the smelting box 201, and an arc groove 203 is provided on one side wall of the smelting cavity.
[0026] The smelting box 201 is used to store ore raw materials to be prepared for smelting, the positioning rod 202 is used to connect the external setting mechanism that can control the smelting mechanism 2, and the arc groove 203 is used to guide the molten metal to prevent the molten metal from flowing unstably during the pouring process.
[0027] Furthermore, one end of the tipping mechanism 3 is fixedly connected to a crank 301 , one end of the crank 301 is fixedly connected to a connecting rod 302 , and a torsion spring 303 is connected to the rod body of the connecting rod 302 .
[0028] Hold the crank 301 and start to rotate it, which will drive the connecting rod 302 synchronously. Under the action of the torsion spring 303, the dumping mechanism 3 will be reset after the dumping is completed.
[0029] Furthermore, the crushing mechanism 5 includes a No. 1 crushing roller 501, one end of the No. 1 crushing roller 501 is fixedly connected to a No. 1 crushing motor 5011, one end of the No. 1 crushing motor 5011 is fixedly connected to a No. 1 rotating shaft 5012, and the shaft body of the No. 1 rotating shaft 5012 is fixedly connected to a plurality of No. 1 crushing rods 5013.
[0030] After the first crushing motor 5011 is started, it drives the first rotating shaft 5012 to rotate, and simultaneously drives the first crushing rod 5013 fixedly connected to the shaft body of the first rotating shaft 5012 to rotate.
[0031] Furthermore, the crushing mechanism 5 includes a No. 2 crushing roller 502, one end of the No. 2 crushing roller 502 is fixedly connected to a No. 2 crushing motor 5021, one end of the No. 2 crushing motor 5021 is fixedly connected to a No. 2 rotating shaft 5022, and the shaft body of the No. 2 rotating shaft 5022 is fixedly connected to a plurality of No. 2 crushing rods 5023.
[0032] After the second crushing motor 5021 is started, it drives the second rotating shaft 5022 to rotate, and simultaneously drives the second crushing rod 5023 fixedly connected to the shaft body of the second rotating shaft 5022 to rotate.
[0033] The working principle of this utility model:
[0034] The ore raw material is poured into the ore material pipe mouth 105, and firstly the No. 1 crushing roller 501 and the No. 2 crushing roller 502 in the crushing mechanism 5 crush the ore raw material into smaller size, and then fall into the screening net, and enter the smelting mechanism 2 through the hole of the screening net 4. After a long period of smelting and firing, the ore raw material removes impurities and the remaining molten metal is in the smelting box 201. The dumping mechanism 3 is controlled to rotate the crank 301, and the positioning rod 202 connected thereto is driven to rotate synchronously. Since the positioning rod 202 is fixedly connected to the smelting box 201, and the positioning rod 202 is rotatably connected to the receiving plate 103, and thus the smelting box 201 is driven to rotate synchronously, when the smelting box 201 is tilted forward, the molten metal is poured into the molten metal tank at the outlet through the arc groove 203, and finally flows into the mold prepared in advance.
[0035] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0036] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0037] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A ferrous metal smelting feeder, comprising a smelting mechanism (1), characterized in that: A smelting chamber (102) is provided inside the bottom layer of the smelting mechanism (1), the bottom surface of the smelting chamber (102) is fixedly connected to a symmetrical receiving plate (103), a smelting mechanism (2) is fixedly connected between the receiving plates (103), a positioning rod (202) is fixedly connected to the side of the smelting mechanism (2), one end of the positioning rod (202) is fixedly connected to a dumping mechanism (3), a top layer of the smelting mechanism (1) is fixedly connected to a crushing mechanism (5), the crushing mechanism (5) comprises a No. 1 crushing roller (501), and a screening net (4) is arranged at the bottom end of the No. 1 crushing roller (501).
2. A ferrous metal smelting blanking machine according to claim 1, characterized in that: The bottom end of the smelting mechanism (1) is fixedly connected to a plurality of support columns (101), the top end of the support columns (101) is fixedly connected to a smelting furnace, the smelting chamber (102) is opened in the smelting furnace, the bottom surface of the smelting chamber (102) is fixedly connected to a receiving plate (103), the top end of the smelting furnace is fixedly connected to a connecting pipe, the top end of the connecting pipe is fixedly connected to a crushing box, a crushing chamber (104) is opened in the crushing box, and the top end of the crushing chamber (104) is fixedly connected to a mineral material pipe opening (105).
3. The ferrous metal smelting blanking machine according to claim 1, characterized in that: The smelting mechanism (2) comprises a smelting box (201), both sides of which are fixedly connected to positioning rods (202), a smelting cavity is provided at the top of the smelting box (201), and an arc groove (203) is provided on a side wall of the smelting cavity.
4. The ferrous metal smelting blanking machine according to claim 1, characterized in that: One end of the tipping mechanism (3) is fixedly connected to a crank (301), one end of the crank (301) is fixedly connected to a connecting rod (302), and the rod body of the connecting rod (302) is connected to a torsion spring (303).
5. The ferrous metal smelting blanking machine according to claim 1, characterized in that: The pulverizing mechanism (5) comprises a No. 1 pulverizing roller (501), one end of the No. 1 pulverizing roller (501) being fixedly connected to a No. 1 pulverizing motor (5011), one end of the No. 1 pulverizing motor (5011) being fixedly connected to a No. 1 rotating shaft (5012), and the shaft body of the No. 1 rotating shaft (5012) being fixedly connected to a plurality of No. 1 pulverizing rods (5013).
6. A ferrous metal smelting blanking machine according to claim 5, characterized in that: The pulverizing mechanism (5) comprises a No. 2 pulverizing roller (502), one end of the No. 2 pulverizing roller (502) being fixedly connected to a No. 2 pulverizing motor (5021), one end of the No. 2 pulverizing motor (5021) being fixedly connected to a No. 2 rotating shaft (5022), and the shaft body of the No. 2 rotating shaft (5022) being fixedly connected to a plurality of No. 2 crushing rods (5023).