Full-automatic hydraulic drive feeding device
By designing a fully automatic hydraulically driven feeding device in the feeding device of the mine-hot furnace, and using the horizontal rotation and tilt-pitch rotation mechanism to dynamically adjust the chute body in the horizontal and vertical directions, the problem of uneven furnace feed in the existing feeding methods is solved, and a more efficient and uniform feeding process is achieved.
Patent Information
- Application Number
- CN202421348654.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The existing feeding method can easily lead to uneven furnace feed during the feeding process, resulting in electrode fluctuations, stack collapse zone upward and out of the furnace. In addition, the traditional semi-automatic chute feeding method can easily have the disadvantage of uneven feeding due to the fixed chute.
A fully automatic hydraulic drive feeding device is designed. Through the cooperation of the horizontal rotation mechanism and the upturning and pitching mechanism, the horizontal rotation and vertical reciprocating swing of the chute body are realized to ensure that the materials are evenly arranged in the radius direction of the ore furnace.
The uniform layout of materials in the furnace body is achieved, the feeding efficiency and quality is improved, and the electrode fluctuations and difficulties in the furnace discharge caused by uneven furnace materials are avoided.
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Figure CN222560643U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of charging materials in submerged arc furnaces, in particular to a fully automatic hydraulically driven charging device. Background Art
[0002] Ferroalloys are essential raw materials for the steel industry, and are mainly used as deoxidizers and alloy additives for steelmaking. At present, most of the ferroalloys on the market are produced by continuous operation of charging in a submerged arc furnace (also known as a reduction furnace) and tapping iron and slag intermittently. When charging, the better the permeability of the charge, the more uniform the conductivity, the lower the energy consumption, and the better the product quality. On the contrary, during the charging process, if the charge is uneven, the charge resistance will be unstable, causing the electrode to fluctuate up and down, causing the collapse area to move up; if the charge is too thick, its permeability will be destroyed, because in this case, the gas emitted cannot overcome the resistance of the thicker material layer, causing uneven emission and forming the so-called piercing fire. In this case, most of the current is connected through the upper material layer, the reaction zone is transferred to the upper part, and the electrode will leave the bottom of the furnace, resulting in a dead material area at the bottom of the furnace, and the bottom of the furnace rises, making it difficult to tap the furnace. Therefore, a reasonable charging method is extremely important for ferroalloy production.
[0003] There are three traditional ways of charging, namely manual charging, charging by charging trucks and semi-automatic chute charging. Manual charging involves manually delivering the charge to the reaction zone, which has the advantage of uniform distribution, but has the disadvantages of potential safety hazards, high labor intensity, low production efficiency, flue gas and dust spillage, and serious environmental pollution. The charging method with charging trucks involves delivering the charge to the reaction zone by charging trucks, which greatly reduces manpower, but is prone to mechanical failures, uneven distribution, and environmental pollution. The semi-automatic chute charging method involves controlling the charging of the charge to the furnace through the silo through the material pipe and chute. Compared with the previous two methods, this method has uniform distribution and a higher degree of automation. However, during the charging process, since the chutes are mostly fixed, the position of the chute outlet is fixed, and the disadvantage of uneven charging is still prone to occur during the charging process. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] The technical problem to be solved by the utility model is to provide a fully automatic hydraulically driven feeding device which can ensure uniform material distribution in a furnace body by combining rotary material distribution with pitch and rotation material distribution in view of the current status of the prior art.
[0006] (II) Technical solution
[0007] The camming mechanism is a kind of mechanism that is used for the lifting of the hydraulic cylinder to move up and down, and the camming mechanism being a kind of mechanism that is used for the lifting of the hydraulic cylinder to move up and down, and a kind of mechanism that is used for the lifting of the hydraulic cylinder to move up and down, and a kind of mechanism that is used for the lifting of the hydraulic cylinder to move up and down, and a kind of mechanism that is used for the lifting of the hydraulic cylinder to move up and down, and a kind of mechanism that is used for the lifting of the hydraulic cylinder to move up and down, and a kind of mechanism that is used for the lifting of the hydraulic cylinder to move up and down
[0008] Furthermore, a rotating joint is connected to the top of the material guiding seat, and the middle parts of the material guiding seat and the rotating joint are both hollow structures.
[0009] By adopting the above technical solution, the rotary joint can realize the connection between the device and the external ore-fired furnace material storage equipment, so as to realize the convenient conveying of materials into the device.
[0010] Furthermore, the rotary joint includes a connecting pipe 2 connected to the material guide seat, a swivel formed on the outer periphery of the top end of the connecting pipe 2, a connecting pipe 1 installed on the upper side of the connecting pipe 2, and a swivel groove opened on the connecting pipe 1 and cooperating with the swivel.
[0011] By adopting the above technical solution, the cooperation between the rotating ring and the rotating groove can realize the convenient rotation of the connecting pipe and the second connecting pipe relative to the connecting pipe, so as to adjust the angle of the material guide seat according to actual use needs.
[0012] Furthermore, the hydraulic rod 1 is rotatably connected to the support, the telescopic portion of the hydraulic rod 1 is hinged to the linkage rod, and the linkage rod is hinged to the connecting rod and the mounting seat.
[0013] By adopting the above technical solution, once the hydraulic rod is started, it will push the linkage rod to rotate around one end of itself. While rotating, the linkage rod will use the connecting rod to drive the connecting plate to rotate around the center position of the material guide seat, thereby realizing the adjustment of the angle of the chute body installed on the material guide seat in the horizontal plane.
[0014] Furthermore, the connecting rod is hinged to the connecting plate, the connecting plate is an arc-shaped structure, and the connecting plate is welded to the outer wall of the material guiding seat.
[0015] By adopting the above technical solution, it can be ensured that the material guide seat is adjusted in synchronous rotation with the connecting plate.
[0016] Furthermore, the material guiding seat is rotatably connected to the mounting seat, and the middle portion of the material guiding seat is connected to the interior of the rotary joint.
[0017] By adopting the above technical solution, it can be ensured that the material smoothly passes through the rotating structure and the material guide seat and falls into the chute body.
[0018] Furthermore, the hydraulic rod 2 is hinged to the mounting frame, the rotating shaft is rotatably connected to the rotating sleeve, the telescopic portion of the hydraulic rod 2 is rotatably connected to one end of the connecting shaft, and the other end of the connecting shaft is welded to the outer wall of the chute body.
[0019] By adopting the above technical solution, the second hydraulic rod will drive the chute body to rotate up and down through the connecting shaft to ensure that the added materials can be evenly distributed in the radial direction of the ore-fired furnace.
[0020] Furthermore, the connecting pipe 1 and the connecting pipe 2 are both flange pipes, and the rotating groove is rotatably connected to the rotating ring.
[0021] By adopting the above technical solution, the cooperation between the rotating groove and the rotating ring can ensure the convenient rotation between the connecting pipe 1 and the connecting pipe 2, and avoid the influence of the rotating joint on the rotation of the chute body.
[0022] (III) Beneficial effects
[0023] Compared with the prior art, the utility model has the following beneficial effects:
[0024] In order to solve the problem that the current semi-automatic chute feeding method is more evenly distributed and more automated than the manual feeding and feeding car feeding methods, but the chute is fixed in the feeding process, resulting in a certain position of the chute outlet, and uneven feeding is still prone to occur during the feeding process. The utility model adopts the coordinated design of the horizontal rotating mechanism and the pitch rotation mechanism, so that the feeding device for the electric arc furnace can use the hydraulic rod in the horizontal rotating mechanism to drive the linkage rod and the connecting rod to rotate, so as to realize the horizontal rotation of the chute body along with the guide seat and the connecting plate, thereby realizing the automatic rotation and distribution of materials in the horizontal plane. At the same time, the pitch rotation mechanism can realize the reciprocating swing of the chute body in the vertical direction, ensuring that the material can be evenly distributed along the radius of the electric arc furnace body, so that the overall distribution efficiency of the device is higher and the distribution quality is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural schematic diagram of a fully automatic hydraulically driven feeding device described in the utility model;
[0026] Figure 2 It is a top view of a fully automatic hydraulically driven feeding device described in the utility model;
[0027] Figure 3 It is a right sectional view of a fully automatic hydraulically driven feeding device of the utility model after removing the horizontal rotary mechanism;
[0028] Figure 4 It is a fully automatic hydraulic driven feeding device described in the utility model. Figure 2 Enlarged view of point A in the middle.
[0029] The following are the descriptions of the reference numerals:
[0030] 1. Rotary joint; 101. Connecting pipe 1; 102. Connecting pipe 2; 103. Rotating trough; 104. Rotating ring; 2. Horizontal rotating mechanism; 201. Support; 202. Hydraulic rod 1; 203. Linking rod; 204. Connecting rod; 205. Connecting plate; 206. Material guide seat; 3. Mounting seat; 4. Chute body; 5. Pitch and tilt rotating mechanism; 501. Mounting frame; 502. Rotating shaft; 503. Connecting shaft; 504. Hydraulic rod 2; 505. Rotating sleeve. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0032] like Figure 1-Figure 4As shown, a fully automatic hydraulically driven feeding device in this embodiment includes a mounting seat 3, a horizontal slewing mechanism 2 is installed in the middle of the mounting seat 3, the horizontal slewing mechanism 2 includes a material guide seat 206 installed in the middle of the mounting seat 3, a connecting plate 205 installed on the upper part of the outer wall of the material guide seat 206, a connecting rod 204 installed at the end of the connecting plate 205 away from the material guide seat 206, a linkage rod 203 installed at the end of the connecting rod 204 away from the connecting plate 205, a hydraulic rod 202 installed at the end of the linkage rod 203 away from the connecting rod 204, and a support 201 installed on the mounting seat 3 for limiting the installation of the hydraulic rod 202, a pitch rotation mechanism 5 is installed at the bottom end of the mounting seat 3, the pitch rotation mechanism 5 includes a mounting frame 501 connected to the mounting seat 3, a mounting frame 501 installed on the mounting seat The rotating shaft 502 at the lower part of the frame 501, the hydraulic rod 204 installed on the two side walls of the mounting frame 501 and the connecting shaft 503 connected to the telescopic end of the hydraulic rod 204, the rotating shaft 502 is also rotatably connected with a rotating sleeve 505, and the upper side of the rotating sleeve 505 is connected to the chute body 4. After the hydraulic rod 202 is started, it will push the linkage rod 203 to rotate around one end of itself. While rotating, the linkage rod 203 will use the connecting rod 204 to drive the connecting plate 205 to rotate around the center position of the material guide seat 206, so as to realize the adjustment of the angle of the chute body 4 installed on the material guide seat 206 in the horizontal plane. After being driven by the hydraulic rod 204, it will drive the chute body 4 to rotate in the pitch direction through the connecting shaft 503, so as to ensure that the added materials can be evenly distributed in the radial direction of the ore-fired furnace.
[0033] like Figure 1-Figure 4 As shown, in this embodiment, a rotary joint 1 is also connected to the top of the material guide seat 206. The middle of the material guide seat 206 and the rotary joint 1 are both hollow structures. The rotary joint 1 can connect the device with an external electric arc furnace material storage device to facilitate the delivery of materials into the device.
[0034] like Figure 1-Figure 4 As shown, in this embodiment, the rotary joint 1 includes a connecting tube 102 connected to a material guide seat 206, a swivel 104 formed at the outer periphery of the top end of the connecting tube 102, a connecting tube 101 installed on the upper side of the connecting tube 102, and a swivel groove 103 provided on the connecting tube 101 and cooperating with the swivel 104. The swivel 104 cooperates with the swivel groove 103 to realize convenient rotation of the connecting tube and relative to the connecting tube 102, so as to adjust the angle of the material guide seat according to actual use needs.
[0035] like Figure 1-Figure 4As shown, in this embodiment, the hydraulic rod 202 is rotatably connected to the support 201, the telescopic part of the hydraulic rod 202 is hinged to the linkage rod 203, the linkage rod 203 is hinged to the connecting rod 204 and the mounting seat 3, the connecting rod 204 is hinged to the connecting plate 205, the connecting plate 205 is an arc structure, and the connecting plate 205 is welded to the outer wall of the material guide seat 206, which can ensure the synchronous rotation adjustment of the material guide seat 206 with the connecting plate 205.
[0036] like Figure 1-Figure 4 As shown, in this embodiment, the material guide seat 206 is rotatably connected to the mounting seat 3, and the middle part of the material guide seat 206 is connected to the inside of the rotary joint 1, which can ensure that the material passes through the rotating structure and the material guide seat 206 smoothly and falls into the chute body 4, the hydraulic rod 2 504 is hinged to the mounting frame 501, the rotating shaft 502 is rotatably connected to the rotating sleeve 505, the telescopic part of the hydraulic rod 2 504 is rotatably connected to one end of the connecting shaft 503, and the other end of the connecting shaft 503 is welded to the outer wall of the chute body 4, the connecting pipe 1 101 and the connecting pipe 2 102 are both flange pipes, the rotating groove 103 is rotatably connected to the swivel 104, and the cooperation between the rotating groove 103 and the swivel 104 can ensure the convenient rotation between the connecting pipe 1 101 and the connecting pipe 2 102, and avoid the influence of the rotary joint 1 on the rotation of the chute body 4.
[0037] The specific implementation process of this embodiment is as follows: when in use, the feeding device is first installed on the top cover of the submersible arc furnace, and the rotary joint 1 is connected to the external feeding pipe, and then the device only needs to be connected to the hydraulic mechanism pre-arranged at the submersible arc furnace to put the fully automatic hydraulically driven feeding device into use. During the feeding process, the hydraulic rod 202 in the horizontal rotating mechanism 2 can be used to drive the linkage rod 203 and the connecting rod 204 to rotate, so as to realize the horizontal rotation of the chute body 4 along with the material guide seat 206 and the connecting plate 205, thereby realizing the automatic rotation and distribution of materials in the horizontal plane. At the same time, the elevation and pitch rotation mechanism 5 can realize the reciprocating swing of the chute body 4 in the vertical direction, ensuring that the material can be evenly distributed along the radius direction of the submersible arc furnace body, so that the overall distribution efficiency of the device is higher and the distribution quality is better.
[0038] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A fully automatic hydraulically driven feeding device, characterized in that: The invention comprises a mounting seat (3), wherein a horizontal swivel mechanism (2) is mounted in the middle of the mounting seat (3), wherein the horizontal swivel mechanism (2) comprises a material guide seat (206) mounted in the middle of the mounting seat (3), a connecting plate (205) mounted on the upper part of the outer wall of the material guide seat (206), a connecting rod (204) mounted on the end of the connecting plate (205) away from the material guide seat (206), a linkage rod (203) mounted on the end of the connecting rod (204) away from the connecting plate (205), a hydraulic rod (202) mounted on the end of the linkage rod (203) away from the connecting rod (204), and a hydraulic rod (203) mounted on the mounting seat (3). ) is used for limiting the installation of the hydraulic rod 1 (202), the bottom end of the mounting seat (3) is equipped with a pitch rotation mechanism (5), the pitch rotation mechanism (5) comprises a mounting frame (501) connected to the mounting seat (3), a rotating shaft (502) installed in the lower part of the mounting frame (501), a hydraulic rod 2 (504) installed on the two side walls of the mounting frame (501), and a connecting shaft (503) connected to the telescopic end of the hydraulic rod 2 (504), the rotating shaft (502) is also rotatably connected to a rotating sleeve (505), and the upper side of the rotating sleeve (505) is connected to a chute body (4).
2. A fully automatic hydraulically driven feeding device according to claim 1, characterized in that: The top end of the material guide seat (206) is also connected to a rotary joint (1), and the middle parts of the material guide seat (206) and the rotary joint (1) are both hollow structures.
3. A fully automatic hydraulically driven feeding device according to claim 2, characterized in that: The rotary joint (1) comprises a second connecting pipe (102) connected to the material guide seat (206), a rotating ring (104) formed on the outer periphery of the top end of the second connecting pipe (102), a first connecting pipe (101) installed on the upper side of the second connecting pipe (102), and a rotating groove (103) provided on the first connecting pipe (101) and cooperating with the rotating ring (104).
4. A fully automatic hydraulically driven feeding device according to claim 1, characterized in that: The hydraulic rod 1 (202) is rotatably connected to the support (201), the telescopic portion of the hydraulic rod 1 (202) is hinged to the linkage rod (203), and the linkage rod (203) is hinged to the connecting rod (204) and the mounting seat (3).
5. The fully automatic hydraulically driven feeding device according to claim 1, characterized in that: The connecting rod (204) is hinged to the connecting plate (205), the connecting plate (205) is an arc-shaped structure, and the connecting plate (205) is welded to the outer wall of the material guide seat (206).
6. A fully automatic hydraulically driven feeding device according to claim 2, characterized in that: The material guide seat (206) is rotatably connected to the mounting seat (3), and the middle portion of the material guide seat (206) is in communication with the interior of the rotary joint (1).
7. The fully automatic hydraulically driven feeding device according to claim 1, characterized in that: The second hydraulic rod (504) is hinged to the mounting frame (501), the rotating shaft (502) is rotatably connected to the rotating sleeve (505), the telescopic portion of the second hydraulic rod (504) is rotatably connected to one end of the connecting shaft (503), and the other end of the connecting shaft (503) is welded to the outer wall of the chute body (4).
8. The fully automatic hydraulically driven feeding device according to claim 3, characterized in that: The connecting pipe 1 (101) and the connecting pipe 2 (102) are both flange pipes.
9. The fully automatic hydraulically driven feeding device according to claim 3, characterized in that: The rotating groove (103) is rotatably connected to the rotating ring (104).