Rapid detection device for workpiece

By designing a workpiece rapid detection device including a detection frame, a moving plate, a detection rod and a contact head, the time-consuming and labor-intensive problem of existing workpiece measurement methods is solved, and fast and efficient workpiece detection is achieved.

CN222560827UActive Publication Date: 2025-03-04HEFEI HAOSHENG TECH CO LTD
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Patent Information

Application Number
CN202421334048.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-03-04
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The existing workpiece measurement methods require manual operation, which is time-consuming and labor-intensive, and each workpiece requires tedious measurement, resulting in slow measurement speed.

Method used

A rapid detection device for workpieces is designed, including a detection frame, a moving plate, a detection rod, a contact head and a motor. The workpiece is clamped by a clamping plate, and the height difference on the surface of the workpiece is detected by a detection rod and a contact head, and the movement of the moving plate is driven by a motor to achieve rapid detection.

Benefits of technology

The device can quickly detect whether the workpiece meets the standards, improves the detection efficiency, significantly shortens the detection time compared to traditional methods, and is suitable for the rapid detection of a large number of workpieces of the same size.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a workpiece rapid detection device which comprises a detection frame, a movable plate is slidably arranged in the detection frame, a plurality of detection rods penetrate through the movable plate and slidably arranged on the movable plate, upper contact heads are fixed to the lower ends of the detection rods, scales are marked on the outer walls of the detection rods, and the detection rods can be fixed after the height of the detection rods is adjusted. According to the technical scheme, the height of the detection rod is changed by rotating the second screw rod, and then the position of the detection rod is determined according to the height difference of the upper wall of the workpiece; after the motor is started, the lower end of the contact rod abuts against the upper end of a workpiece, due to the height difference of the workpiece, the contact rod keeps the height difference according to the height difference and synchronously moves upwards, after one upper contact head makes contact with the lower contact head, the motor stops, and only when all the upper contact heads make contact with the lower contact head, the indicator light is turned on.
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Description

Technical Field

[0001] The present application relates to the technical field of workpiece measurement, and in particular to a rapid detection device for workpieces. Background Art

[0002] Workpiece measurement refers to the measurement and inspection of the size, shape, surface quality, etc. of the workpieces produced during the manufacturing process. This is an important part of ensuring product quality and is usually achieved through various measuring tools and equipment.

[0003] Due to the different shapes of workpieces, their surfaces are not flat and have protrusions and depressions. It is necessary to detect whether the height of the protrusions or depressions meets the standards. The existing detection method is to measure manually, which is time-consuming and laborious, and requires tedious measurements for each workpiece. Therefore, in order to solve the above problems, the present application provides a rapid detection device for workpieces.

[0004] The above information disclosed in the background technology is only used to increase the understanding of the background technology of the present application, and therefore, it may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content

[0005] In order to solve the problem of inconvenient workpiece measurement and slow measurement speed, the present application provides a rapid detection device for workpieces.

[0006] The present application provides a rapid detection device for workpieces, including a detection frame, a movable plate slidably connected inside the detection frame, a plurality of detection rods are arranged through and slidably connected to the movable plate, the lower ends of the detection rods are fixedly connected to upper contact heads, the outer walls of the detection rods are marked with scales, the detection rods can be fixed after height adjustment, a supporting plate is arranged below the movable plate, the supporting plate is fixedly connected to the movable plate through two connecting plates, the supporting plate is arranged through and slidably connected to a plurality of contact rods, the upper ends of the contact rods are fixedly connected to lower contact heads, and the lower contact heads are respectively communicated with the upper contact heads above them.

[0007] Preferably, a fixed plate is arranged above the movable plate, and a plurality of second screw rods are arranged through the fixed plate and threadedly connected thereto. The second screw rods are respectively coaxially fixedly connected to the detection rods therebelow, and a limiting plate is fixedly connected above the second screw rods.

[0008] Preferably, both left and right side walls of the detection frame are provided with sliding grooves, and sliding blocks are slidably connected in the sliding grooves, and both ends of the movable plate and the fixed plate are fixedly connected to the sliding blocks.

[0009] Preferably, a slide rod is fixedly arranged in the left slide groove, the slide rod passes through the slider and is slidably connected thereto, and a first screw rod is rotatably arranged in the right slide groove.

[0010] Preferably, the first screw rod passes through the slider and is threadedly connected thereto, the upper end of the first screw rod passes through the upper wall of the detection frame and is rotatably connected thereto, and a motor for driving the first screw rod to rotate is fixedly provided on the upper wall of the detection frame.

[0011] Preferably, two clamping plates are arranged inside the detection frame, the left clamping plate is fixedly connected to the left inner wall of the detection frame, and the right clamping plate is connected to the right inner wall of the detection frame via a telescopic rod.

[0012] Preferably, an indicator light is fixedly provided on the upper wall of the detection frame, and both the upper contact head and the lower contact head are communicatively connected to the indicator light.

[0013] In summary, this application includes the following beneficial technical effects:

[0014] The workpiece is clamped by two clamping plates, and the corresponding second screw is rotated according to the height difference of the upper surface of the workpiece, so that the height of the detection rod changes, and then the position of the detection rod is determined according to the height difference of the workpiece surface and the scale on the detection rod; at this time, the motor is started, and the movable plate and the supporting plate move. When the lower end of the contact rod is against the upper end of the workpiece, the supporting plate continues to move downward. Due to the height difference of the workpiece, the contact rod maintains the height difference according to its height difference and moves upward synchronously. When an upper contact head contacts the lower contact head, a command is sent to the motor to stop moving. Only when all the upper contact heads are in contact with the lower contact heads respectively, the processor sends a command to the indicator light to light it up. When inspecting a large number of workpieces of the same size, it is only necessary to make the left side of the workpiece fit the clamping plate and fix the workpiece. The operation of the motor can quickly detect whether the workpiece meets the standard. Compared with traditional devices, work efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the workpiece in the undetected state in the first embodiment of the present application;

[0016] Figure 2 is a schematic diagram of the detection rod adjustment process in the first embodiment of the present application;

[0017] Figure 3 This is a schematic diagram of the workpiece detection state in Example 1 of the present application.

[0018] Explanation of the accompanying drawings: 1. Detection frame; 2. Moving plate; 3. Fixed plate; 4. Second screw; 5. Limiting plate; 6. Detection rod; 7. Upper contact head; 8. Lower contact head; 9. Contact rod; 10. Clamping plate; 11. Telescopic rod; 12. Connecting plate; 13. Slide groove; 14. Slider; 15. First screw; 16. Slide rod; 17. Motor; 18. Indicator light; 19. Support plate. DETAILED DESCRIPTION

[0019] The following is combined with Figure 1-3 This application is described in further detail.

[0020] Embodiment 1

[0021] Reference Figure 1-3 , a rapid detection device for workpieces, including a detection frame 1, a moving plate 2 is slidably connected inside the detection frame 1, and a plurality of detection rods 6 are arranged through and slidably connected to the moving plate 2, and the lower ends of the detection rods 6 are fixedly connected to upper contact heads 7, and the outer walls of the detection rods 6 are marked with scales. The detection rods 6 can be fixed after the height is adjusted, and a supporting plate 19 is arranged below the moving plate 2, and the supporting plate 19 is fixedly connected to the moving plate 2 through two connecting plates 12, and the supporting plate 19 is arranged through and slidably connected to a plurality of contact rods 9, and the lower ends of the contact rods 9 are fixed with buffer pads, and the upper ends of the contact rods 9 are fixedly connected with lower contact heads 8, and the lower contact heads 8 are respectively communicated and connected with the upper contact heads 7 above them, and after the lower contact heads 8 and the upper contact heads 7 are in contact, instructions are sent to an external processor, and the lower contact heads 8 and the upper contact heads 7 are powered by an external power supply. The contact between the two to send instructions to the processor is an existing mature technology and will not be repeated here. An indicator light 18 is fixedly provided on the upper wall of the detection frame 1, and the upper contact heads 7 and the lower contact heads 8 are both in communication connection with the indicator light 18. When all the upper contact heads 7 and the lower contact heads 8 are in contact and send signals to the processor, the indicator light 18 lights up.

[0022] A fixed plate 3 is arranged above the movable plate 2, and a plurality of second screws 4 are arranged through the fixed plate 3 and threadedly connected. The second screws 4 are coaxially fixedly connected to the detection rods 6 therebelow, and a limiting plate 5 is fixedly connected above the second screws 4. The rotation of the second screws 4 can adjust the height of the detection rods 6.

[0023] Slide grooves 13 are provided on both the left and right side walls of the detection frame 1, and sliders 14 are slidably connected in the slide grooves 13, and both ends of the movable plate 2 and the fixed plate 3 are fixedly connected to the sliders 14. A slide rod 16 is fixedly provided in the left slide groove 13, and the slide rod 16 is provided through the slider 14 and slidably connected thereto, and a first screw rod 15 is rotatably provided in the right slide groove 13. The first screw rod 15 is provided through the slider 14 and is threadedly connected thereto, and the upper end of the first screw rod 15 is provided through the upper wall of the detection frame 1 and is rotatably connected thereto, and a motor 17 for driving the first screw rod 15 to rotate is fixedly provided on the upper wall of the detection frame 1.

[0024] Two clamping plates 10 are arranged inside the detection frame 1 . The left clamping plate 10 is fixedly connected to the left inner wall of the detection frame 1 , and the right clamping plate 10 is connected to the right inner wall of the detection frame 1 via a telescopic rod 11 .

[0025] In the actual detection process, the left side of the workpiece is first pressed against the left clamping plate 10, and the telescopic rod 11 is started to drive the right clamping plate 10 to move so as to clamp the workpiece. Figure 2As shown, the corresponding second screw rod 4 is rotated according to the height difference of the upper wall of the workpiece, so that the height of the detection rod 6 changes, and then the position of each detection rod 6 is determined according to the height difference of the workpiece surface and the scale on the detection rod 6; at this time, the motor 17 is started, and the moving plate 2 and the supporting plate 19 move, as shown in FIG. Figure 3 As shown, when the lower end of the contact rod 9 abuts against the upper end of the workpiece, the support plate 19 continues to move downward. Due to the height difference of the workpiece, the contact rod 9 maintains the height difference according to its height difference and moves upward synchronously. When an upper contact head 7 contacts the lower contact head 8, the processor sends a command to the motor 17 to stop the moving plate 2. Only when all the upper contact heads 7 and the lower contact heads 8 are in contact, the processor sends a command to the indicator light 18 to light it up, which indicates that the height of the depression or protrusion of the workpiece meets the standard. When testing a large number of workpieces of the same size, it is only necessary to make the left side of the workpiece fit the clamping plate 10 and fix the workpiece, and then the operation of the motor 17 can quickly detect whether the workpiece meets the standard.

[0026] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0027] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0028] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

[0029] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A rapid detection device for a workpiece, comprising a detection frame (1), characterized in that: The detection frame (1) is internally slidably connected to a movable plate (2), the movable plate (2) is provided with a plurality of detection rods (6) which are slidably connected thereto, the lower ends of the detection rods (6) are fixedly connected to upper contact heads (7), the outer walls of the detection rods (6) are marked with scales, the detection rods (6) can be fixed after the height is adjusted, a supporting plate (19) is provided below the movable plate (2), the supporting plate (19) is fixedly connected to the movable plate (2) through two connecting plates (12), the supporting plate (19) is provided with a plurality of contact rods (9) which are slidably connected thereto, the upper ends of the contact rods (9) are fixedly connected to lower contact heads (8), and the lower contact heads (8) are respectively communicatively connected to the upper contact heads (7) above them.

2. A rapid detection device for workpieces according to claim 1, characterized in that: A fixed plate (3) is arranged above the movable plate (2), and a plurality of second screw rods (4) are arranged through the fixed plate (3) and are threadedly connected thereto. The second screw rods (4) are respectively coaxially fixedly connected to the detection rods (6) below them, and a limiting plate (5) is fixedly connected above the second screw rods (4).

3. A rapid detection device for workpieces according to claim 2, characterized in that: The left and right side walls of the detection frame (1) are both provided with sliding grooves (13), and sliding blocks (14) are slidably connected in the sliding grooves (13), and both ends of the movable plate (2) and the fixed plate (3) are fixedly connected to the sliding blocks (14).

4. A rapid detection device for workpieces according to claim 3, characterized in that: A slide rod (16) is fixedly arranged in the left slide groove (13), and the slide rod (16) passes through the slider (14) and is slidably connected thereto. A first screw rod (15) is rotatably arranged in the right slide groove (13).

5. A rapid detection device for workpieces according to claim 4, characterized in that: The first screw rod (15) is arranged to pass through the slider (14) and is threadedly connected thereto, the upper end of the first screw rod (15) is arranged to pass through the upper wall of the detection frame (1) and is rotatably connected thereto, and a motor (17) for driving the first screw rod (15) to rotate is fixedly arranged on the upper wall of the detection frame (1).

6. A rapid detection device for workpieces according to claim 1, characterized in that: Two clamping plates (10) are arranged inside the detection frame (1), the left clamping plate (10) is fixedly connected to the left inner wall of the detection frame (1), and the right clamping plate (10) is connected to the right inner wall of the detection frame (1) via a telescopic rod (11).

7. The rapid detection device for workpieces according to claim 1, characterized in that: An indicator light (18) is fixedly arranged on the upper wall of the detection frame (1), and both the upper contact head (7) and the lower contact head (8) are communicatively connected to the indicator light (18).