Color printing carton developing solution recycling device
By using a servo motor-driven guide roller and impact assembly in the carton color printing developer recycling device to vibrate the cardboard, destroy the adhesion of the developer, and improve the filtration efficiency through the filter rack, the problems of cumbersome operation and inefficiency in the prior art are solved, and efficient recycling of the developer and the improvement of production quality are achieved.
Patent Information
- Application Number
- CN202421721103.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-07-19
AI Technical Summary
The existing carton color printing developer recycling device is cumbersome, time-consuming and labor-intensive, and has low efficiency, resulting in limited production speed and poor development removal effect, which increases production cost and reduces recycling efficiency.
A color printing carton developer recycling device is designed, using a servo motor-driven guide roller and impact assembly to fully vibrate the cardboard by rotating guide roller and impact assembly, destroying the adhesion between the developer and the cardboard surface, and reducing clogging points through the filter rack and improving filtration efficiency.
The uniform vibration of the developer is achieved, residuals are reduced, recycling efficiency and production quality are improved, and the modern manufacturing industry's demand for efficient and environmentally friendly production is met.
Smart Images

Figure CN222561910U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of color printing, in particular to a device for recycling developer for color printing cartons. Background Art
[0002] Color printing is a technology that uses different colors of plates to print on the same page in batches to achieve a color picture effect. The originals such as text, pictures or photos are transferred to the surface of materials such as paper, fabric or leather through processes such as plate making, inking and pressurization to replicate the original content in batches.
[0003] In the existing carton color printing developer recycling device, the excess developer on the cardboard is generally shaken off manually many times. This repeated manual shaking operation is not only time-consuming and labor-intensive, but also cumbersome, making the entire production process inefficient. This low efficiency directly leads to a significant limitation on the production speed and cannot meet the needs of modern manufacturing industry for efficient production. In addition, since the operation is cumbersome and difficult to accurately control, the developer removal effect is often poor, which not only increases the production cost, but also reduces the collection and recycling efficiency of the developer. Utility Model Content
[0004] The utility model aims to provide a color printing carton developer recycling device to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the utility model provides a color printing carton developer recycling device, including a box body, a servo motor is arranged on one side of the box body, the driving end of the servo motor is connected to a material guide roller, the outer wall of the material guide roller is fixedly installed with an impact assembly, and two groups of mounting rods are fixedly installed on the inner wall of the box body, and a plurality of reset springs are fixedly installed on the top of the mounting rods, a mounting plate is arranged above one group of mounting rods, and the reset spring is fixedly connected to the mounting plate, and a filter rack is arranged above the other group of mounting rods, and the filter rack is fixedly connected to the reset spring on the other group of mounting rods, and two L-shaped mounting blocks are fixedly installed on the top of the filter rack.
[0006] Furthermore, a transmission belt is provided on one side of the box body, and the guide roller is connected to another guide roller through the transmission belt.
[0007] Furthermore, transmission wheels are fixedly mounted on the outer walls of the two material guide rollers, and the transmission belts are arranged on the outer walls of the transmission wheels.
[0008] Furthermore, an L-shaped motor seat is fixedly mounted on the outer wall of the box body, the servo motor is mounted on the L-shaped motor seat, and a collecting chamber is opened on the box body.
[0009] Furthermore, the filter mesh frame is arranged below the material guide roller, the number of the mounting plates is set to three, and the number of each group of mounting rods is two.
[0010] Furthermore, a delivery pipe is provided on one side of the box body, the bottom end of the delivery pipe extends into the collecting chamber, and a water pump is provided on the outer wall of the delivery pipe, and the water pump is fixedly mounted on the outer wall of the box body.
[0011] Furthermore, a fixed pipe is fixedly mounted on the inner top wall of the box body, a plurality of spray heads are mounted on the bottom of the fixed pipe, and one end of the delivery pipe away from the collecting chamber is fixedly mounted on the fixed pipe.
[0012] Furthermore, the impact assembly includes a connecting rod, a circular block and a hemispherical body are sequentially arranged on one side of the connecting rod, and a plurality of hexagonal bolts are threadedly connected to the connecting rod.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. In the utility model, the paperboard is fully vibrated by the rotation of the guide roller and the impact component, which destroys the adhesion between the developer and the surface of the paperboard, makes the developer fall more evenly, reduces residue, improves recycling efficiency and production quality, and the impact component simultaneously pushes the filter frame to vibrate, reduces blockage points, and improves filtration efficiency, which meets the needs of modern manufacturing industry for efficient and environmentally friendly production.
[0015] 2. In the utility model, the staff can replace the circular blocks of different heights between the connecting rod and the hemisphere by rotating the hexagonal bolt to adjust the lifting height of the mounting plate when the impact assembly contacts the mounting plate, thereby controlling the vibration amplitude of the cardboard and the filter rack. At the same time, by increasing the number of impact assemblies on the guide roller, the vibration frequency of the cardboard and the filter rack can be increased. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the internal structure of the utility model;
[0017] Figure 2 It is a front view of the internal structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the connection structure between the connecting rod and the hexagonal bolt in the utility model;
[0019] Figure 4 for Figure 1 A magnified view of the structure at center.
[0020] In the figure: 1. Box body; 2. Servo motor; 3. Guide roller; 4. Impact assembly; 401. Connecting rod; 402. Hexagonal bolt; 403. Round block; 404. Hemisphere; 5. Mounting rod; 6. Return spring; 7. Mounting plate; 8. Filter rack; 9. L-shaped mounting block; 10. Water pump; 11. Delivery pipe; 12. Fixed pipe; 13. Sprinkler head; 14. Transmission belt; 15. Transmission wheel; 16. Collection chamber. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-Figure 4 , the utility model provides a technical solution:
[0023] See also Figure 1-Figure 4 As shown, a color printing carton developer recycling device comprises a box body 1, a servo motor 2 is arranged on one side of the box body 1, a guide roller 3 is connected to the driving end of the servo motor 2, an impact assembly 4 is fixedly installed on the outer wall of the guide roller 3, two groups of mounting rods 5 are fixedly installed on the inner wall of the box body 1, a plurality of reset springs 6 are fixedly installed on the top of the mounting rods 5, a mounting plate 7 is arranged above one group of the mounting rods 5, the reset spring 6 is fixedly connected to the mounting plate 7, a filter rack 8 is arranged above the other group of the mounting rods 5, the filter rack 8 is fixedly connected to the reset spring 6 on the other group of the mounting rods 5, and two L-shaped mounting blocks 9 are fixedly installed on the top of the filter rack 8.
[0024] It should be noted that a single-chip microcomputer and a battery are fixedly mounted on the outer wall of the box body 1 . The single-chip microcomputer can control the operation of the servo motor 2 , and the battery can provide power for the servo motor 2 .
[0025] When placing the cardboard on the guide roller 3, the height of the mounting plate 7 is slightly lower than the height of the cardboard. At this time, the mounting plate 7 will not touch the cardboard. Then the servo motor 2 is started by controlling the single chip microcomputer. The servo motor 2 drives the guide roller 3 and the impact component 4 to rotate. When the impact component 4 rotates, it will contact the mounting plate 7. The mounting plate 7 will be lifted by the impact component 4 to lift the cardboard from the guide roller 3, and the reset spring 6 will stretch upward. When the impact component 4 leaves the mounting plate 7, the elastic force of the reset spring 6 will pull the mounting plate 7 back. This reciprocating process makes the cardboard vibrate. Since the entire cardboard, including both sides and the middle, is intermittently lifted and vibrated, this comprehensive vibration can more evenly destroy the adhesion between the developer and the surface of the cardboard, so that the developer falls off the surface of the cardboard more comprehensively and evenly. The comprehensive vibration can also reduce the residual developer on the cardboard, especially in those small gaps or uneven places that may exist. The above can reduce the quality problems caused by the residual developer, and at the same time can significantly improve the working efficiency and recycling rate of the carton color printing developer recycling device, reduce production costs, and meet the development needs of the modern manufacturing industry.
[0026] See also Figure 1-2 A transmission belt 14 is provided on one side of the box body 1 , and the guide roller 3 is connected to another guide roller 3 through the transmission belt 14 .
[0027] The two guide rollers 3 provide more stable support for the cardboard. At the same time, the transmission belt 14, as a medium for power transmission, can ensure the synchronous operation of the two guide rollers 3, avoiding instability in the cardboard transportation process and uneven spraying of the developer due to speed asynchrony, thereby improving the overall work efficiency.
[0028] See also Figure 1 The outer walls of the two guide rollers 3 are fixedly mounted with transmission wheels 15 , and the transmission belt 14 is arranged on the outer wall of the transmission wheel 15 .
[0029] The cooperation between the transmission wheel 15 and the transmission belt 14 can achieve high transmission efficiency, which can reduce energy loss during the transmission process and make the overall operation more efficient.
[0030] See also Figure 1-2 An L-shaped motor seat is fixedly mounted on the outer wall of the box body 1 , the servo motor 2 is mounted on the L-shaped motor seat, and a collecting chamber 16 is opened on the box body 1 .
[0031] The L-shaped motor seat can ensure the stable installation of the servo motor 2. The servo motor 2 plays an important role in the color printing carton developer recycling device. Its stability directly affects the operating efficiency and accuracy of the entire device. The L-shaped motor seat can effectively prevent the servo motor 2 from vibrating or displacing during operation, thereby ensuring the stable operation of the servo motor 2.
[0032] See also Figure 1 The filter rack 8 is arranged below the guide roller 3, the number of the mounting plates 7 is set to three, and the number of each group of mounting rods 5 is two.
[0033] Through the filtering effect of the filter frame 8, the collected paint can be reused, thereby improving the utilization rate of the paint and reducing the production cost.
[0034] See also Figure 1-2 A delivery pipe 11 is provided on one side of the box body 1 , the bottom end of the delivery pipe 11 extends into the collecting chamber 16 , a water pump 10 is provided on the outer wall of the delivery pipe 11 , and the water pump 10 is fixedly mounted on the outer wall of the box body 1 .
[0035] The bottom end of the delivery pipe 11 extends into the collecting chamber 16, so that the waste liquid or excess developer can be effectively re-entered into the fixed pipe 12 through the delivery pipe 11, which is conducive to the reuse of the waste liquid.
[0036] See also Figure 1-2 A fixed pipe 12 is fixedly installed on the inner top wall of the box body 1 , a plurality of spray heads 13 are installed at the bottom of the fixed pipe 12 , and one end of the delivery pipe 11 away from the collection chamber 16 is fixedly installed on the fixed pipe 12 .
[0037] The arrangement of multiple spray heads 13 ensures that the developer can be sprayed evenly and comprehensively on the paperboard, which is very important for ensuring the development effect and product quality.
[0038] See also Figure 3-4 The impact assembly 4 includes a connecting rod 401 , a circular block 403 and a hemispherical body 404 are sequentially arranged on one side of the connecting rod 401 , and a plurality of hexagonal bolts 402 are threadedly connected to the connecting rod 401 .
[0039] The staff can remove the circular block 403 between the connecting rod 401 and the hemispherical body 404 by turning the hexagonal bolt 402 and replace it with a circular block 403 of a different height. If it is replaced with another circular block 403 of a higher height, when the impact assembly 4 contacts the mounting plate 7, the mounting plate 7 will be lifted higher, thereby making the cardboard and the filter frame 8 vibrate more. If the circular block 403 is replaced with a lower one, the opposite is true.
[0040] At the same time, the staff can install the number of impact components 4 around the circumferential outer wall of the guide roller 3 as needed. The more impact components 4 are installed around the outer wall of the guide roller 3, the higher the frequency of vibration of the filter frame 8 and the cardboard.
[0041] Working principle: when the cardboard is placed on the guide roller 3, the height of the mounting plate 7 is slightly lower than the height of the cardboard. At this time, the mounting plate 7 will not touch the cardboard. Then the servo motor 2 is started by the single-chip microcomputer. The servo motor 2 drives the guide roller 3 and the impact component 4 to rotate. When the impact component 4 rotates, it will contact the mounting plate 7. The mounting plate 7 will be lifted by the impact component 4, so that the cardboard is lifted from the guide roller 3, and the reset spring 6 is stretched upward. When the impact component 4 leaves the mounting plate 7, the elastic force of the reset spring 6 will pull the mounting plate 7 back, and the cardboard will vibrate. The entire cardboard, including both sides and the middle, is intermittently lifted and vibrated. This comprehensive vibration can more evenly destroy the adhesion between the developer and the cardboard surface, so that the developer can be shaken off the cardboard surface more comprehensively and evenly. The comprehensive vibration can also reduce the residual developer on the cardboard, especially in those tiny gaps or uneven places that may exist. The above can reduce the quality problems caused by residual developer, and at the same time can significantly improve the working efficiency and recycling rate of the carton color printing developer recycling device, reduce production costs, and meet the development needs of the modern manufacturing industry.
[0042] When the impact assembly 4 rotates, it will also come into contact with the L-shaped mounting block 9, thereby pushing the filter mesh frame 8 to move downward. Another set of return springs 6 will be compressed under force. When the impact assembly 4 leaves the L-shaped mounting block 9, another set of return springs 6 will bounce the filter mesh frame 8 up again. In this reciprocating manner, the filter mesh frame 8 will also vibrate, reducing the blockage points of the filter mesh frame 8, thereby improving the filtering efficiency of the filter mesh frame 8.
[0043] The staff can remove the circular block 403 between the connecting rod 401 and the hemispherical body 404 by turning the hexagonal bolt 402 and replace it with a circular block 403 of a different height. If it is replaced with another circular block 403 of a higher height, when the impact assembly 4 contacts the mounting plate 7, the mounting plate 7 will be lifted higher, thereby making the cardboard and the filter frame 8 vibrate more. If the circular block 403 is replaced with a lower one, the opposite is true.
[0044] At the same time, the staff can install the number of impact components 4 around the circumferential outer wall of the guide roller 3 as needed. The more impact components 4 are installed around the outer wall of the guide roller 3, the higher the frequency of vibration of the filter frame 8 and the cardboard.
Claims
1. A color printing carton developer recycling device, comprising a box body (1), characterized in that: A servo motor (2) is arranged on one side of the box body (1), the driving end of the servo motor (2) is connected to a material guide roller (3), an impact assembly (4) is fixedly mounted on the outer wall of the material guide roller (3), two groups of mounting rods (5) are fixedly mounted on the inner wall of the box body (1), a plurality of return springs (6) are fixedly mounted on the top of each of the mounting rods (5), a mounting plate (7) is arranged above one group of mounting rods (5), the return springs (6) and the mounting plate (7) are fixedly connected, a filter rack (8) is arranged above the other group of mounting rods (5), the filter rack (8) and the return springs (6) on the other group of mounting rods (5) are fixedly connected, and two L-shaped mounting blocks (9) are fixedly mounted on the top of the filter rack (8).
2. A color printing carton developer recycling device as claimed in claim 1, characterized in that: A transmission belt (14) is provided on one side of the box body (1), and the material guide roller (3) is connected to another material guide roller (3) via the transmission belt (14).
3. A color printing carton developer recycling device as claimed in claim 2, characterized in that: The outer walls of the two material guide rollers (3) are both fixedly mounted with transmission wheels (15), and the transmission belt (14) is arranged on the outer walls of the transmission wheels (15).
4. A color printing carton developer recycling device as claimed in claim 3, characterized in that: An L-shaped motor seat is fixedly mounted on the outer wall of the box body (1), the servo motor (2) is mounted on the L-shaped motor seat, and a collecting chamber (16) is provided on the box body (1).
5. A color printing carton developer recycling device as claimed in claim 4, characterized in that: The filter mesh frame (8) is arranged below the material guide roller (3), the number of the mounting plates (7) is set to three, and the number of each group of mounting rods (5) is two.
6. A color printing carton developer recycling device as claimed in claim 5, characterized in that: A delivery pipe (11) is provided on one side of the box body (1), the bottom end of the delivery pipe (11) extends into the collecting chamber (16), and a water pump (10) is provided on the outer wall of the delivery pipe (11), and the water pump (10) is fixedly mounted on the outer wall of the box body (1).
7. A color printing carton developer recycling device as claimed in claim 6, characterized in that: A fixed pipe (12) is fixedly mounted on the inner top wall of the box body (1), a plurality of spray heads (13) are mounted on the bottom of the fixed pipe (12), and one end of the delivery pipe (11) away from the collection chamber (16) is fixedly mounted on the fixed pipe (12).
8. A color printing carton developer recycling device as claimed in claim 7, characterized in that: The impact assembly (4) comprises a connecting rod (401), one side of which is provided with a circular block (403) and a hemispherical body (404) in sequence, and a plurality of hexagonal bolts (402) are threadedly connected to the connecting rod (401).