Plugging device for methanation reactor

By designing a methanation reactor sealing device including sealing cover, locker, connecting seat, limit block, blocking column and pressure-bearing shell, the problems of cumbersome operation and poor sealing effect of traditional sealing devices are solved, and efficient and reliable sealing effect and convenient installation and disassembly process are achieved.

CN222567714UActive Publication Date: 2025-03-07HENAN JINMEI TIANQING COAL CHEMICAL CO LTD
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Patent Information

Application Number
CN202420635706.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-03-07
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

The traditional methanation reactor sealing device is complicated to operate, has poor sealing effect, and is prone to damage, and cannot guarantee long-term sealing effect.

Method used

A sealing device including a sealing cover, a locking seat, a connecting seat, a limit block, a blocking column and a pressure-bearing shell is designed. The setting of the locking seat and a connecting seat is achieved quickly, and the weight-reducing cavity and a hemispherical pressure-bearing shell in the locking column are improved with explosion resistance and sealing.

Benefits of technology

It realizes the explosion resistance of the sealing cover while reducing the overall structure weight, and quickly fixes the sealing cover through the installation of the deck and connecting seats to ensure sealing and convenient disassembly and assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a plugging device for a methanation reactor, which relates to the technical field of methanation reactor equipment and comprises a sealing cover, two clamping seats are movably mounted on the outer side of the sealing cover, two connecting seats are respectively and fixedly mounted on the opposite sides of the two clamping seats, and four first limiting blocks are further fixedly mounted at the upper end of the sealing cover. A blocking column is fixedly installed at the lower end of the sealing cover, a weight reduction cavity is formed in the inner side of the blocking column, a pressure bearing shell is fixedly installed at the top in the weight reduction cavity, the lower end of a first limiting block is fixedly installed on the sealing cover in a welded mode, and second limiting blocks are fixedly installed on the two sides of the first limiting block in a welded mode. The pressure-bearing shell of a semi-spherical structure is installed in the plugging column, the anti-explosion capacity of the sealing cover can be improved under the condition that the weight of the whole structure is reduced, in addition, by means of the arrangement of the two clamping bases and the multiple connecting bases, the sealing cover and the end of the fixing pipe can be rapidly and fixedly connected, and the tightness of the sealing cover and the end of the fixing pipe is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of methanation reactor equipment, in particular to a plugging device for a methanation reactor. Background Art

[0002] Methanation reactor is an important chemical equipment, mainly used to synthesize methane from carbon monoxide and hydrogen under the action of catalyst. This reactor has a wide range of applications in the fields of chemical industry and energy, and is a key link in realizing coal gasification and conversion of synthesis gas into clean fuel. Methanation reactor usually consists of reaction chamber, catalyst bed, feeding and discharging system, temperature and pressure control system, etc.

[0003] In order to ensure that debris does not enter the tank during transportation and storage, effective sealing measures must be implemented for the air inlet and outlet. The traditional sealing method is to use plastic film to tightly wrap the opening in multiple layers. However, this method is not only cumbersome to operate, resulting in low work efficiency, but also the plastic film itself is easily damaged and cannot guarantee a long-term sealing effect. Therefore, we urgently need to seek a more efficient and reliable sealing solution, such as the Chinese utility model patent disclosed by publication number CN213117457U, a sealing device for a methanation reactor. This application can form a reliable sealing effect on the air inlet and outlet of the methane reactor to prevent dust, rainwater and other impurities from entering. First, in this application, although a part of the weight can be reduced by opening a weight-reducing groove in the blocking column, it is impossible to ensure that the end plate has a good explosion-proof ability. Secondly, in this application, two threaded columns are used to connect with the outlet pipe or the inlet pipe. The two-point fixing method cannot ensure the close connection between the end plate and the end face of the outlet pipe or the inlet pipe. At the same time, if a threaded column is added, the disassembly and assembly of the end plate will become cumbersome. Utility Model Content

[0004] The purpose of the utility model is to provide a plugging device for a methanation reactor, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A plugging device for a methanation reactor comprises a sealing cover, two sockets are movably mounted on the outer side of the sealing cover, two connecting seats are fixedly mounted on opposite sides of the two sockets, four first limit blocks are also fixedly mounted on the upper end of the sealing cover, a blocking column is fixedly mounted on the lower end of the sealing cover, a weight-reducing cavity is opened on the inner side of the blocking column, and a pressure-bearing shell is fixedly mounted on the top of the weight-reducing cavity.

[0007] As a further optimization solution of the utility model, the lower end of the first limit block is fixedly mounted on the sealing cover by welding, and second limit blocks are fixedly mounted on both sides of the first limit block by welding.

[0008] As a further optimization scheme of the utility model, the upper end of the blocking column and the lower end of the sealing cover are fixedly connected by welding, the sealing cover located at the outer periphery of the blocking column is provided with a second installation groove, and three first installation grooves are provided on the outer side of the blocking column.

[0009] As a further optimization scheme of the utility model, a first sealing ring is inserted into the first installation groove, and a second sealing ring is inserted into the second installation groove. Through the arrangement of the first sealing ring and the second sealing ring, the sealing performance of the sealing cover and the blocking column to the methanation reactor can be improved.

[0010] As a further optimization scheme of the utility model, the pressure-bearing shell has a hemispherical structure, and the upper end of the pressure-bearing shell is fixedly mounted on the lower end of the sealing cover located inside the weight-reducing cavity by welding. Through the setting of the pressure-bearing shell, the pressure resistance and impact resistance of the sealing cover can be improved.

[0011] As a further optimization solution of the utility model, a card slot is respectively opened in the two card seats, and the bottom of the card slot has a slope.

[0012] As a further optimization scheme of the utility model, the connecting seat is fixedly connected to the clamping seat through a connecting plate, a first slide groove is opened in the connecting plate, second slide grooves are opened on both sides of the first slide groove, the connecting plate is installed on the corresponding first limit block through the connecting plate, and the second limit block is slidably installed in the corresponding second slide groove, through the arrangement of the clamping seat, the connecting plate and the connecting seat, the sealing cover can be quickly fixed on the methanation reactor and its sealing can be guaranteed.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] The utility model discloses a plugging device for a methanation reactor, in which a pressure-bearing shell of a hemispherical structure is installed in a plugging column, so as to improve the explosion-proof capability of the sealing cover while reducing the weight of the overall structure. In addition, by means of two clamping seats and a plurality of connecting seats, the sealing cover can be quickly fixedly connected to the end of a fixed pipe, and the tightness between the sealing cover and the end of the fixed pipe can be ensured. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main structure of a plugging device for a methanation reactor according to the utility model;

[0016] Figure 2This is a cross-sectional view of the main structure of a plugging device for a methanation reactor according to the utility model;

[0017] Figure 3 for Figure 2 Enlarged view of point A in the middle.

[0018] In the figure: 1. sealing cover; 2. holder; 3. connecting seat; 4. first limit block; 5. blocking column; 6. weight reduction chamber; 7. pressure shell; 8. first mounting groove; 9. second mounting groove; 10. first sealing ring; 11. second sealing ring; 12. second limit block; 13. holder; 14. connecting plate; 15. first slide groove; 16. second slide groove; 17. fixing tube. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0020] like Figure 1-Figure 3 As shown, the utility model provides a plugging device for a methanation reactor, including a sealing cover 1, two sockets 2 are movably installed on the outer side of the sealing cover 1, two connecting seats 3 are fixedly installed on the opposite sides of the two sockets 2, four first limit blocks 4 are also fixedly installed on the upper end of the sealing cover 1, a blocking column 5 is fixedly installed on the lower end of the sealing cover 1, a weight reduction cavity 6 is opened on the inner side of the blocking column 5, and a pressure shell 7 is fixedly installed on the top of the weight reduction cavity 6.

[0021] like Figure 3 As shown, the lower end of the first limit block 4 is fixedly mounted on the sealing cover 1 by welding, and the second limit blocks 12 are fixedly mounted on both sides of the first limit block 4 by welding;

[0022] like Figure 1-Figure 3As shown, the upper end of the blocking column 5 is fixedly connected to the lower end of the sealing cover 1 by welding, the sealing cover 1 located at the outer position of the blocking column 5 is provided with a second installation groove 9, and three first installation grooves 8 are provided on the outer side of the blocking column 5. A first sealing ring 10 is inserted and installed in the first installation groove 8, and a second sealing ring 11 is inserted and installed in the second installation groove 9. Through the arrangement of the first sealing ring 10 and the second sealing ring 11, the sealing performance of the sealing cover 1 and the blocking column 5 to the methanation reactor can be improved. The pressure shell 7 has a hemispherical structure, and the upper end of the pressure shell 7 is fixedly installed on the lower end of the sealing cover 1 located on the inner side of the weight reduction chamber 6 by welding. Through the arrangement of the pressure shell 7, The pressure resistance and impact resistance of the sealing cover 1 can be improved. A card slot 13 is respectively provided in the two card seats 2. The bottom of the card slot 13 has a slope. The connecting seat 3 is fixedly connected to the card seat 2 through a connecting plate 14. A first slide groove 15 is provided in the connecting plate 14. Second slide grooves 16 are provided on both sides of the first slide groove 15. The connecting plate 14 is installed on the corresponding first limit block 4 through the connecting plate 14, and the second limit block 12 is slidably installed in the corresponding second slide groove 16. Through the arrangement of the card seat 2, the connecting plate 14 and the connecting seat 3, the sealing cover 1 can be quickly fixed on the methanation reactor and its sealing performance can be guaranteed.

[0023] It should be noted that the utility model is a plugging device for a methanogenic reactor. During installation, the plugging column 5 can be inserted into the fixed tube 17, and the plugging column 5 and the fixed tube 17 are sealed by three first sealing rings 10 on the outside of the plugging column 5. At the same time, the contact surface between the sealing cover 1 and the end of the fixed tube 17 is sealed by the second sealing ring 11. Subsequently, the two card seats 2 on the outside of the sealing cover 1 are pushed relative to each other, so that the card seat 2 drives the two connecting plates 14 at the upper end to pass through the first sliding groove 15 inside in the corresponding first limit The block 4 is moved, and the slots 13 in the two card seats 2 are gradually inserted into the ends of the fixed tubes 17, and the slope at the bottom of the slots 13 can be used to ensure that the slots 13 are smoothly inserted into the outer sides of the sealing cover 1 and the ends of the fixed tube 17. Subsequently, the two adjacent slots 13 of the two card seats 2 are fixedly connected by bolts, and the two adjacent connecting seats 3 are further pressed and moved by means of bolts, so that the slots 13 can clamp the sealing cover 1 and the ends of the fixed tube 17 more tightly, and the installation of the entire sealing cover 1 and the blocking column 5 can be completed;

[0024] With the arrangement of the pressure-bearing shell 7, since the pressure-bearing shell 7 is a hemispherical structure, the hemispherical shape enables it to evenly disperse the external force to the entire structure when it is impacted, effectively reducing the pressure per unit area, thereby enhancing the explosion-proof capability, and effectively protecting the sealing cover 1 to prevent the sealing cover 1 from breaking.

[0025] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A plugging device for a methanation reactor, characterized in that: The sealing cover (1) comprises two clamping seats (2) movably mounted on the outer side of the sealing cover (1), two connecting seats (3) are respectively fixedly mounted on opposite sides of the two clamping seats (2), four first limit blocks (4) are also fixedly mounted on the upper end of the sealing cover (1), a blocking column (5) is fixedly mounted on the lower end of the sealing cover (1), a weight-reducing cavity (6) is provided on the inner side of the blocking column (5), and a pressure-bearing shell (7) is fixedly mounted on the top of the weight-reducing cavity (6).

2. A plugging device for a methanation reactor according to claim 1, characterized in that: The lower end of the first limit block (4) is fixedly mounted on the sealing cover (1) by welding, and second limit blocks (12) are fixedly mounted on both sides of the first limit block (4) by welding.

3. A plugging device for a methanation reactor according to claim 1, characterized in that: The upper end of the blocking column (5) is fixedly connected to the lower end of the sealing cover (1) by welding, the sealing cover (1) located at the outer periphery of the blocking column (5) is provided with a second mounting groove (9), and the outer side of the blocking column (5) is provided with three first mounting grooves (8).

4. A plugging device for a methanation reactor according to claim 3, characterized in that: A first sealing ring (10) is inserted and installed in the first installation groove (8), and a second sealing ring (11) is inserted and installed in the second installation groove (9).

5. The plugging device for a methanation reactor according to claim 1, characterized in that: The pressure-bearing shell (7) is of a hemispherical structure, and the upper end of the pressure-bearing shell (7) is fixedly mounted on the lower end of the sealing cover (1) located inside the weight-reducing chamber (6) by welding.

6. A plugging device for a methanation reactor according to claim 2, characterized in that: A card slot (13) is respectively provided in the two card seats (2), and the bottom of the card slot (13) has a slope.

7. A plugging device for a methanation reactor according to claim 6, characterized in that: The connecting seat (3) is fixedly connected to the clamping seat (2) through a connecting plate (14); a first sliding groove (15) is provided in the connecting plate (14); second sliding grooves (16) are provided on both sides of the first sliding groove (15); the connecting plate (14) is inserted and installed on the corresponding first limiting block (4) through the connecting plate (14); and the second limiting block (12) is slidably installed in the corresponding second sliding groove (16).

Citation Information

Patent Citations

  • Plugging device for methanation reactor

    CN213117457U