Automatic oxidation slag preventing device of die-casting molten aluminum holding furnace

By using plasma cleaning emitters and ion fans in the automatic anti-slag slag device of the die-cast aluminum liquid insulation furnace, the problem of insufficient surface tension is solved, the sealing and bonding strength of the glue is improved, and the structural strength requirement and the applicability of mass production are achieved.

CN222568239UActive Publication Date: 2025-03-07FUJIA ELECTRONICS KUSN
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Patent Information

Application Number
CN202420452072.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-08
Publication Date
2025-03-07
Estimated Expiration
2034-03-08

AI Technical Summary

Technical Problem

During the die-casting process, insufficient tension on the surface of the casting leads to a decrease in sealing performance and bonding strength, which cannot meet the needs of structural strength. Especially when the water pressure in the water channel cavity increases, the glue strips are prone to break off, causing leakage.

Method used

An automatic anti-slag device for die-cast aluminum liquid insulation furnace is designed, including a three-axis dispenser, a plasma cleaning emitter and an ion fan. The glue application surface of the product is cleaned through the plasma cleaning emitter, and the ion fan is used to keep the operating environment clean and improve the surface tension, thereby enhancing the sealing and bonding strength of the glue.

Benefits of technology

It has achieved the improvement of the surface tension of the castings, enhanced the sealing and bonding strength of the glue, avoided leakage problems, met the needs of structural strength, and was suitable for mass production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic oxidation slag preventing device for a die-casting molten aluminum holding furnace, which comprises a cover plate for mounting a product, a three-axis dispensing machine, a cabinet, a plasma cleaning emitter and an ion fan, the three-axis dispensing machine is arranged above the cover plate and is used for gluing the product on the cover plate, and the plasma cleaning emitter is arranged on the cabinet. The top of the machine cabinet is provided with a machining space with an opening in one side face, the cover plate and the three-axis dispensing machine are both located in the machining space, the plasma cleaning emitter is arranged on the three-axis dispensing machine, the ion fan is arranged at the top of the machining space, an air outlet of the ion fan is communicated with the interior of the machining space, and the plasma cleaning emitter is arranged on the three-axis dispensing machine. And the cover plate is arranged on the base. According to the utility model, the plasma cleaning emitter is used for emitting plasmas to clean the sizing surface of a product, so that higher surface tension is achieved, and the sealing and bonding strength performance of glue to the sizing surface is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of glue dispensing equipment, in particular to an automatic anti-oxidation slag device for a die-casting aluminum liquid insulation furnace. Background Art

[0002] With the increase of new energy vehicles and the demand for lightweight vehicles, there are more and more types of die-castings, and the requirements for sealing performance and structural strength of product assembly are increasing. The main sealing methods for castings are sealing rings and sealants. When selecting sealants, the surface tension of the casting plays a decisive role in the sealing performance of the sealant. When the surface tension is insufficient, the seal is prone to failure. When the water pressure in the waterway cavity increases, the rubber strip will detach from the sealing surface of the casting, causing leakage. In addition, the bonding strength of the glue is also affected by the surface tension. When the tension is insufficient, the bonding strength of the glue decreases and the structural strength requirement cannot be met.

[0003] In order to solve the surface tension problem, it is usually necessary to provide special protection for the cleaned products, and the gluing work must be completed in a short time, so as to apply the glue before the surface tension drops to meet the sealing and strength performance of the glue. Generally, the surface tension after cleaning can only reach 38mN / M. When the requirements are higher, it is difficult to achieve, which leads to the inability to mass produce. Summary of the invention

[0004] In view of the above problems existing in the existing product gluing, the present invention aims to provide an automatic anti-oxidation slag device for a die-casting aluminum liquid holding furnace, which can improve the surface tension and the sealing and strength performance of the glue on the product.

[0005] The specific technical solutions are as follows:

[0006] An automatic anti-oxidation slag device for a die-cast aluminum liquid insulation furnace, comprising a cover plate for mounting a product and a three-axis glue dispenser, wherein the three-axis glue dispenser is arranged above the cover plate and is used to apply glue to the product on the cover plate, and further comprising:

[0007] A cabinet, wherein the top of the cabinet has a processing space with a side opening, and the cover plate and the three-axis dispensing machine are both located in the processing space;

[0008] A plasma cleaning emitter, which is arranged on the three-axis glue dispensing machine and is used to emit plasma to the glue application surface of the product on the cover plate to clean the glue application surface of the product;

[0009] An ion blower is disposed at the top of the processing space, and an air outlet of the ion blower is connected to the processing space and faces the cover plate.

[0010] As a further improvement and optimization of this solution, the cover plate is rotatably installed in the processing space.

[0011] As a further improvement and optimization of the present solution, a driving member is further provided in the processing space, and the driving member is transmission-connected with the cover plate for driving the cover plate to rotate.

[0012] As a further improvement and optimization of this solution, the driving component is a servo motor.

[0013] As a further improvement and optimization of the present solution, an operating table is provided at the bottom of the processing space, and the cover plate and the three-axis dispensing machine are both installed on the operating table.

[0014] As a further improvement and optimization of the present solution, the three-axis dispensing machine is also provided with a camera for photographing the processing status of the product on the cover plate.

[0015] As a further improvement and optimization of this solution, the cabinet is also provided with a control handle, which is electrically connected to the three-axis dispensing machine, the plasma cleaning emitter, and the ion blower, respectively, and is used to control the operation of the three-axis dispensing machine, the plasma cleaning emitter, and the ion blower, respectively.

[0016] As a further improvement and optimization of this solution, a barcode scanning gun is also provided at the opening of the processing space.

[0017] As a further improvement and optimization of this solution, the cabinet is also provided with a timer.

[0018] Compared with the prior art, the above technical solution has the following positive effects:

[0019] (1) In the utility model, a plasma cleaning emitter is arranged on the three-axis glue dispensing machine, and plasma is emitted by the plasma cleaning emitter to clean the glue application surface of the product, thereby achieving a higher surface tension, thereby improving the sealing and bonding strength performance of the glue on the glue application surface.

[0020] (2) In the present invention, an ion fan is arranged at the top of the processing space to keep the operating environment clean and avoid environmental pollution that causes a decrease in the surface tension of the product.

[0021] (3) The cover plate in the utility model can be rotatably installed in the processing space. After the product is cleaned by plasma, the cover plate can be rotated to flip the product to protect the cleaning effect of the product and maintain the surface tension of the product.

[0022] (4) The cabinet described in the utility model is also provided with a timer. The surface tension of the product will decrease with the passage of time. By installing the timer, the product after plasma cleaning can be glued within an effective time. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the structure of an automatic anti-oxidation slag device for a die-casting aluminum liquid holding furnace of the utility model;

[0024] In the attached figure: 1. Cabinet; 2. Processing space; 3. Three-axis dispensing machine; 4. Cover plate; 5. Plasma cleaning emitter; 6. Ion blower; 7. Control handle; 8. Barcode scanner; 9. Drive part; 10. Mounting plate; 21. Operating table. DETAILED DESCRIPTION

[0025] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] In the description of the present invention, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, if the terms "first", "second", "third" appear, they are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] Figure 1 This is a schematic diagram of the structure of an automatic anti-oxidation slag device for a die-casting aluminum liquid holding furnace according to the utility model. Figure 1As shown, an automatic anti-oxidation slag device for a die-casting aluminum liquid holding furnace of a preferred embodiment is shown, including a cover plate 4 for installing products and a three-axis glue dispenser 3, the three-axis glue dispenser 3 is arranged above the cover plate 4, and is used to glue the product on the cover plate 4, and also includes: a cabinet 1, a plasma cleaning emitter 5 and an ion fan 6, the top of the cabinet 1 has a processing space 2 with a side opening, the cover plate 4 and the three-axis glue dispenser 3 are both located in the processing space 2, the plasma cleaning emitter 5 is arranged on the three-axis glue dispenser 3, and is used to emit plasma to the glue application surface of the product on the cover plate 4 to clean the glue application surface of the product, the ion fan 6 is arranged at the top of the processing space 2, and the air outlet of the ion fan 6 is connected to the processing space 2 and faces the cover plate 4.

[0029] In this embodiment, a plasma cleaning emitter 5 is provided on the three-axis dispensing machine 3, and the plasma cleaning emitter 5 is used to emit plasma to clean the glue application surface of the product, thereby achieving a higher surface tension, thereby improving the sealing and bonding strength performance of the glue on the glue application surface.

[0030] In this embodiment, a blower 6 is provided at the top of the processing space 2 to keep the operating environment clean and avoid environmental pollution that causes a decrease in the surface tension of the product.

[0031] Specifically, the plasma cleaning emitter 5 is an existing conventional technology, and those skilled in the art can select an appropriate model according to the needs, and it only needs to meet the use, and its working principle will not be described in detail here.

[0032] More preferably, the plasma cleaning emitter 5 is installed at the glue gun of the three-axis glue dispensing machine 2, and performs synchronous three-axis movement with the glue gun. When the glue gun applies glue to the glue surface of the product, the plasma cleaning emitter emits plasma to clean the glue surface of the product.

[0033] Furthermore, as a preferred embodiment, the cover plate 4 is rotatably installed in the processing space 2. After the product is cleaned by plasma, the cover plate 4 can be rotated to flip the product to protect the cleaning effect of the product and maintain the surface tension of the product.

[0034] Furthermore, as a preferred embodiment, a driving member 9 is further provided in the processing space 2 , and the driving member 9 is transmission-connected with the cover plate 4 for driving the cover plate 4 to rotate.

[0035] Furthermore, as a preferred embodiment, the driving member 8 is a servo motor.

[0036] Furthermore, as a preferred embodiment, an operating table 21 is provided at the bottom of the processing space 2 , and the cover plate 4 and the three-axis dispensing machine 3 are both installed on the operating table 21 .

[0037] More preferably, the operating table 21 has two mounting plates 10 , the cover plate 4 is rotatably mounted on the brackets of the two mounting plates 10 , and the servo motor is mounted on one of the mounting plates 10 .

[0038] Furthermore, as a preferred embodiment, the three-axis dispensing machine 3 is also provided with a camera for photographing the processing status of the product on the cover plate 4 .

[0039] Furthermore, as a preferred embodiment, the cabinet 1 is also provided with a control handle 7, which is electrically connected to the three-axis dispensing machine 3, the plasma cleaning emitter 5, and the ion blower 6, respectively, and is used to control the operation of the three-axis dispensing machine 3, the plasma cleaning emitter 5, and the ion blower 6, respectively.

[0040] Furthermore, as a preferred embodiment, a barcode scanning gun 8 is also provided at the opening of the processing space 2.

[0041] Furthermore, as a preferred embodiment, the cabinet 1 is also provided with a timer. The surface tension of the product will decrease with the passage of time. By installing the timer, the product after plasma cleaning can be glued within an effective time.

[0042] The above description is only a preferred embodiment of the present invention, and does not limit the implementation mode and protection scope of the present invention. For those skilled in the art, it should be aware that all solutions obtained by equivalent substitutions and obvious changes made using the description and illustrations of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic anti-oxidation slag device for a die-cast aluminum liquid holding furnace, comprising a cover plate for mounting products and a three-axis glue dispenser, wherein the three-axis glue dispenser is arranged above the cover plate and is used to apply glue to the product on the cover plate, characterized in that: Also includes: A cabinet, wherein the top of the cabinet has a processing space with a side opening, and the cover plate and the three-axis dispensing machine are both located in the processing space; A plasma cleaning emitter, which is arranged on the three-axis glue dispensing machine and is used to emit plasma to the glue application surface of the product on the cover plate to clean the glue application surface of the product; An ion blower is disposed at the top of the processing space, and an air outlet of the ion blower is connected to the processing space and faces the cover plate.

2. The automatic anti-oxidation slag device for die-casting aluminum liquid holding furnace according to claim 1, characterized in that: The cover plate is rotatably installed in the processing space.

3. The automatic anti-oxidation slag device for die-casting aluminum liquid holding furnace according to claim 2, characterized in that: A driving member is also provided in the processing space, and the driving member is transmission-connected with the cover plate to drive the cover plate to rotate.

4. The automatic anti-oxidation slag device for die-casting aluminum liquid holding furnace according to claim 3 is characterized in that: The driving component is a servo motor.

5. The automatic anti-oxidation slag device for die-casting aluminum liquid holding furnace according to claim 1, characterized in that: An operating table is provided at the bottom of the processing space, and the cover plate and the three-axis dispensing machine are both installed on the operating table.

6. The automatic anti-oxidation slag device for die-casting aluminum liquid holding furnace according to claim 1, characterized in that: The three-axis dispensing machine is also provided with a camera for photographing the processing status of the product on the cover plate.

7. The automatic anti-oxidation slag device for die-casting aluminum liquid holding furnace according to claim 1, characterized in that: The cabinet is also provided with a control handle, which is electrically connected to the three-axis dispensing machine, the plasma cleaning emitter, and the ion blower, respectively, and is used to control the operation of the three-axis dispensing machine, the plasma cleaning emitter, and the ion blower, respectively.

8. The automatic anti-oxidation slag device for die-casting aluminum liquid holding furnace according to claim 1, characterized in that: A barcode scanning gun is also provided at the opening of the processing space.

9. The automatic anti-oxidation slag device for die-casting aluminum liquid holding furnace according to claim 1, characterized in that: The cabinet is also provided with a timer.