Bar anti-corrosion device
By designing a rod anti-rust device including red steel channels and high-pressure water mist nozzles, the rod surface is cleaned with new water, and the corrosion problem caused by chloride ion residue on the surface of the rod is solved, and the effect of improving the quality of the finished product is achieved.
Patent Information
- Application Number
- CN202420366231.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-02-28
AI Technical Summary
During the rod production process, chloride ions in the circulating water remain on the surface of the rod, causing rust and rust, affecting the quality of the finished product.
A rod anti-rust device is designed, including a red steel channel, a cleaning chamber and a high-pressure water mist nozzle, and is used to clean it with new production water to remove chloride ions on the surface of the rod, and to clean the water stains on the surface through the high-pressure air nozzle.
It effectively reduces the chloride ion content on the surface of the rod, slows down rust and rust, and improves the corrosion resistance and quality of the finished product.
Smart Images

Figure CN222568800U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of steel bar production, and in particular to a bar anti-corrosion device. Background Art
[0002] Bars are made of steel ingots through hot rolling or forging. With the improvement of industrial construction level, the production of bars has also developed greatly. Such bars are widely used in various fields, such as construction, transportation, home furnishing and so on.
[0003] In the production process of bars, rolling is a pressure processing method that utilizes the gap between a pair of rotating rollers to compress the metal billet through the gap, thereby reducing the cross-section of the material and increasing its length. In modern bar rolling, circulating water is generally used as roller cooling water or water for water penetration. During the cooling roller or water penetration rolling process, the circulating water evaporates and concentrates continuously, causing the chloride ion content in the water to increase exponentially and remain on the surface of the finished bar in large quantities, causing or aggravating the corrosion and rust of the finished product, seriously affecting the quality of the finished product and causing a large amount of losses. Therefore, there is an urgent need for a bar anti-corrosion device to reduce the chloride ion content on the bar surface and improve the problem of the bar being easily corroded. Utility Model Content
[0004] In order to reduce the chloride ion content on the surface of the finished rod and improve the problem that the rod is easily corroded, the present application provides a rod anti-corrosion device.
[0005] The present application provides a bar anti-corrosion device that adopts the following technical solution:
[0006] A rod anti-corrosion device comprises a body, a red steel channel for the rods to pass through is opened in the body, a cleaning chamber is arranged at one end of the red steel channel, a water inlet pipe is arranged on the body, new production water flows in the water inlet pipe, a plurality of high-pressure water mist nozzles are arranged in the cleaning chamber, the plurality of high-pressure water mist nozzles are connected to the water inlet pipe, a water flow pipe is arranged on the bottom wall of the body, and the water flow pipe is connected to the bottom wall of the cleaning chamber.
[0007] By adopting the above technical scheme, the rods enter the red steel channel, and new water is circulated through the water inlet pipe. The chloride ion content of the new water is low. Under the action of the high-pressure water mist nozzle, the surface of the rods passing through the cleaning chamber is continuously cleaned to remove the chloride ions on the surface of the rods, thereby slowing down the corrosion and rusting of the finished rods and improving the quality of the finished products.
[0008] Optionally, a deaerator is provided on the water inlet pipe.
[0009] By adopting the above technical solution, the deaerator can remove oxygen from the newly produced water, slow down the corrosion process of the rods, and further improve the production quality of the rods. The deaerator of the present application uses the steam produced in the process as the heat source of the deaerator without increasing energy consumption.
[0010] Optionally, a cleaning and blowing chamber is provided at one end of the red steel channel away from the cleaning chamber, an air inlet pipe is provided on the top wall of the fuselage, and a plurality of high-pressure air nozzles are provided on the inner wall of the cleaning and blowing chamber, and the plurality of high-pressure air nozzles are all connected to the air inlet pipe.
[0011] By adopting the above technical solution, when the rod passes through the cleaning chamber, the compressed gas in the air inlet pipe is ejected through the high-pressure air nozzle, thereby being able to clean and blow away the water stains remaining on the surface of the rod, keeping the rod dry and improving product quality.
[0012] Optionally, the gas introduced into the air inlet pipe is nitrogen.
[0013] By adopting the above technical solution, nitrogen can be used as a protective gas to isolate water and oxygen in the air on the one hand, and on the other hand, it can be used to purge residual water stains on the surface of the rod, keep the surface of the rod dry, reduce the progress of rust on the rod, and improve product quality.
[0014] Optionally, a plurality of the high-pressure water mist nozzles are distributed on the top wall and the bottom wall of the cleaning chamber, and a plurality of the high-pressure air nozzles are distributed on the top wall and the bottom wall of the cleaning chamber.
[0015] By adopting the above technical solution, the high-pressure water mist nozzle and the high-pressure air nozzle can spray water mist and compressed gas more comprehensively toward the surface of the rod, thereby further improving the cleaning effect and improving the problem of easy rust on the surface of the rod.
[0016] Optionally, the top wall and the bottom wall inside the red steel channel are both provided with convex surfaces, and the convex surfaces are located between the cleaning chamber and the washing chamber.
[0017] By adopting the above technical scheme, when the rod enters the red steel channel, the rod will abut between the two upper and lower convex surfaces, thereby isolating the rod from the upper and lower high-pressure water mist nozzles and high-pressure air nozzles, preventing the rod from coming into contact with the high-pressure water mist nozzle or the high-pressure air nozzle when moving in the red steel channel, thereby causing damage to the high-pressure water mist nozzle or the high-pressure air nozzle, thereby protecting the safety of the rod anti-corrosion device of the present application and extending its service life.
[0018] Optionally, valves are provided on both the water inlet pipe and the air inlet pipe.
[0019] By adopting the above technical solution, the valve can effectively control the flow of the water inlet pipe and the air inlet pipe, making it convenient for the staff to control the process of the device, with high flexibility and convenience.
[0020] Optionally, a support seat is provided on the bottom wall of the fuselage.
[0021] By adopting the above-mentioned technical solution, the setting of the support seat can improve the overall stability of the fuselage, so that when the rod passes through the red steel channel, the shaking caused to the fuselage can be reduced, thereby improving the safety of the rod anti-corrosion device of the present application.
[0022] In summary, the present application includes at least one of the following beneficial technical effects:
[0023] 1. After the new water produced in this application is pre-treated by the upper water supply unit, the chloride ion content is low. When the rods are rinsed, no additional water consumption is required to effectively reduce the residual chlorine content on the surface of the finished product, improve the corrosion resistance of the finished product, slow down rusting, and improve the quality;
[0024] 2. When the rod passes through the cleaning chamber, the compressed gas in the air inlet pipe is ejected through the high-pressure air nozzle, so that the water stains remaining on the surface of the rod can be cleaned and blown away, keeping the rod dry and further improving product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural schematic diagram of a rod anti-corrosion device in an embodiment of the present application.
[0026] Figure 2 yes Figure 1 A partial enlarged view of point A in the middle.
[0027] Figure 3 yes Figure 1 A partial enlarged view of point B in the middle.
[0028] Explanation of the accompanying reference numerals: 1. body; 11. support base; 2. red steel channel; 21. cleaning chamber; 22. blowing chamber; 3. water inlet pipe; 4. high-pressure water mist nozzle; 5. water flow pipe; 6. deaerator; 7. air inlet pipe; 8. high-pressure air nozzle; 9. convex surface; 10. valve. DETAILED DESCRIPTION
[0029] The following is combined with Figure 1-3 This application is described in further detail.
[0030] The present application embodiment discloses a rod anti-corrosion device. Figure 1 , including a fuselage 1, the bottom wall of which is provided with at least two support seats 11 by welding, so as to improve the overall stability of the device of the present application; a red steel channel 2 for the passage of rods is opened in the fuselage 1, a cleaning chamber 21 is provided at the inlet end of the red steel channel 2, and a cleaning chamber 22 is provided at the outlet end away from the cleaning chamber 21.
[0031] Reference Figure 1A water inlet pipe 3 is provided on the top wall of the body 1 located at the cleaning chamber 21. The water inlet pipe 3 is used to circulate new water. The new water is a water resource that has undergone specific treatment. The treatment process includes filtering, disinfection, desalination, and removal of harmful substances to reduce the chloride ion content in the water. A deaerator 6 is provided on the water inlet pipe 3 to remove oxygen from the new water that has passed through the deaerator 6 to slow down the corrosion of the rod.
[0032] Reference Figure 1 and Figure 2 A plurality of high-pressure water mist nozzles 4 are provided on the top and bottom walls of the cleaning chamber 21, and the plurality of high-pressure water mist nozzles 4 are connected to the cleaning chamber 21. Thus, through the high-pressure water mist nozzles 4 distributed up and down, new production water can be sprayed to various places on the surface of the rod, thereby achieving the effect of comprehensively cleaning chloride ions, improving the cleaning effect, and ensuring the product quality of the finished rod; a water flow pipe 5 is provided at the bottom of the cleaning chamber 21 of the fuselage 1, and the water flow pipe 5 is connected to the cleaning chamber 21, so that the water after cleaning can flow out through the water flow pipe 5, and the outflowing new production water will enter the cold water pool as the supplementary water of the system, saving overall water.
[0033] Reference Figure 1 and Figure 3 An air inlet pipe 7 is provided on the top wall of the body 1 located in the cleaning chamber 22, and a plurality of high-pressure gas nozzles 8 are provided on the top wall and the bottom wall inside the cleaning chamber 22. The plurality of high-pressure gas nozzles 8 are connected to the air inlet pipe 7, and compressed gas flows in the air inlet pipe 7. In this embodiment, the compressed gas is nitrogen, which is used to isolate oxygen and water in the air on the one hand and slow down the corrosion of the rod surface on the other hand to purge the residual water stains on the rod surface, reduce the residual chlorine on the rod surface, and improve the finished product quality of the rod.
[0034] Reference Figure 1 , Figure 2 and Figure 3 The top and bottom walls inside the red steel channel 2 are both provided with convex surfaces 9 by welding, and the convex surface 9 is located between the cleaning chamber 21 and the blowing chamber 22. In the present embodiment, the middle section of the convex surface 9 is the thickest point, and its thickness exceeds the length of the high-pressure water mist nozzle 4 or the high-pressure air nozzle 8 located in the cleaning chamber 21 or the blowing chamber 22. The rod abuts between the upper and lower convex surfaces 9, thereby preventing the rod from colliding with the high-pressure water mist nozzle 4 or the high-pressure air nozzle 8 when passing through the red steel channel 2, thereby preventing the high-pressure air nozzle 8 or the high-pressure water mist nozzle 4 from being damaged, thereby effectively protecting the structural integrity of the device of the present application and extending its service life.
[0035] Reference Figure 1 Valves 10 are provided on the water inlet pipe 3 and the air inlet pipe 7, so that the staff can flexibly control the flow of the water inlet pipe 3 and the air inlet pipe 7, and effectively control the overall process of the process production.
[0036] The implementation principle of a rod anti-corrosion device in an embodiment of the present application is as follows: the rod enters the fuselage 1 through the red steel channel 2, the valve 10 of the water inlet pipe 3 is opened, the new water is filtered out of oxygen through the deaerator 6, and is sprayed on the surface of the rod through the high-pressure water mist nozzle 4. Since the new water is processed by a special process, its chloride ion content is low and the residual chlorine on the surface of the rod can be washed away. The sprayed new water enters the water pipe 5 and finally enters the cold water pool as supplementary water for the system; the rod enters the cleaning chamber 22, the valve 10 on the air inlet pipe 7 is opened, nitrogen enters as compressed gas, and is flushed to the surface of the rod through the high-pressure gas nozzle 8 to purge the residual water stains on the surface of the rod, and the process is completed; the new water used in the rod anti-corrosion device of the present application has a low chloride ion content after being pre-treated by the upper water supply unit, and there is no need to increase the additional water consumption, which effectively reduces the residual chlorine content on the surface of the finished rod, improves the corrosion resistance of the finished product, slows down rust, and greatly improves the production quality.
[0037] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A bar anti-corrosion device, characterized in that: The invention comprises a machine body (1), wherein a red steel channel (2) for the rod to pass through is provided in the machine body (1), a cleaning chamber (21) is provided at one end of the red steel channel (2), a water inlet pipe (3) is provided on the machine body (1), new production water flows in the water inlet pipe (3), a plurality of high-pressure water mist nozzles (4) are provided in the cleaning chamber (21), and the plurality of high-pressure water mist nozzles (4) are all connected to the water inlet pipe (3), and a water flow pipe (5) is provided on the bottom wall of the machine body (1), and the water flow pipe (5) is connected to the bottom wall of the cleaning chamber (21).
2. The rod anti-corrosion device according to claim 1, characterized in that: The water inlet pipe (3) is provided with a deaerator (6).
3. The rod anti-corrosion device according to claim 1, characterized in that: A cleaning chamber (22) is arranged at one end of the red steel channel (2) away from the cleaning chamber (21), an air inlet pipe (7) is arranged on the top wall of the machine body (1), and a plurality of high-pressure air nozzles (8) are arranged on the inner wall of the cleaning chamber (22), and the plurality of high-pressure air nozzles (8) are all connected to the air inlet pipe (7).
4. The rod anti-corrosion device according to claim 3, characterized in that: The gas introduced into the air inlet pipe (7) is nitrogen.
5. The rod anti-corrosion device according to claim 3, characterized in that: The plurality of high-pressure water mist nozzles (4) are distributed on the top wall and the bottom wall of the cleaning chamber (21), and the plurality of high-pressure air nozzles (8) are distributed on the top wall and the bottom wall of the cleaning chamber (22).
6. The rod anti-corrosion device according to claim 5, characterized in that: The top wall and the bottom wall inside the red steel channel (2) are both provided with convex surfaces (9), and the convex surface (9) is located between the cleaning chamber (22) and the washing chamber (21).
7. The rod anti-corrosion device according to claim 3, characterized in that: The water inlet pipe (3) and the air inlet pipe (7) are both provided with valves (10).
8. The rod anti-corrosion device according to claim 1, characterized in that: The bottom wall of the body (1) is provided with a support seat (11).