Bending die for LED support
By designing a bending mold for LED brackets, the problems of poor accuracy, low consistency, low processing efficiency and low yield in the existing manual bending processing methods of LED brackets are solved, and efficient and accurate automatic bending is achieved, and the yield and bending efficiency are improved.
Patent Information
- Application Number
- CN202421218615.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The manual bending processing methods of existing LED brackets have problems such as poor accuracy, low consistency, low processing efficiency and low yield.
A bending mold for LED brackets is designed, including a base, LED bracket limiting assembly, LED bracket adjustment assembly and LED bracket bending assembly. The LED bracket limiting assembly is used to fix the LED bracket limiting assembly, and the LED bracket adjustment assembly is used to adjust the position of the limiting assembly, and automatically bend it with the bending mold of the LED bracket bending assembly.
It improves the degree of automation of the bending of LED brackets, improves work efficiency and accuracy, improves yield, has good bending effect, high bending efficiency and strong practicality.
Smart Images

Figure CN222569106U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of LED bracket bending, in particular to a bending mold for an LED bracket. Background Art
[0002] In the prior art, LED brackets are widely used in the field of lamp lighting. The existing LED brackets are prepared and processed in pieces, and the LED bracket base and the LED bracket pins need to be bent for more convenient use. The existing LED bracket bending requires manual bending on the LED bracket fixing mold. This processing method often has problems such as poor accuracy, low consistency, low processing efficiency, and low yield.
[0003] The manual bending processing method of LED brackets in related technologies has problems such as poor accuracy, low consistency, low processing efficiency, and low yield, and there is still a lack of better technical solutions. Utility Model Content
[0004] In view of this, it is necessary to provide a bending mold for an LED bracket to at least solve the problems of poor precision, low consistency, low processing efficiency, and low yield rate in the manual bending processing method of the LED bracket in the related art.
[0005] An embodiment of the present application provides a bending mold for an LED bracket, which includes a base, an LED bracket limiting assembly for placing and fixing the LED bracket, an LED bracket adjusting assembly for driving the LED bracket limiting assembly to move, and an LED bracket bending assembly for bending the LED bracket; the LED bracket limiting assembly, the LED bracket adjusting assembly and the LED bracket bending assembly are all arranged on the base, the LED bracket bending assembly is arranged on one side of the LED bracket limiting assembly, and the LED bracket adjusting assembly is arranged on the other side of the LED bracket limiting assembly; wherein, the LED bracket on the LED bracket limiting assembly is translated on the base under the drive of the LED bracket adjusting assembly, and the LED bracket on the LED bracket limiting assembly is bent by the LED bracket bending assembly.
[0006] In one of the embodiments, the LED bracket adjustment component includes an adjustment drive module and an adjustment transmission module, the LED bracket limiting component is arranged at the upper end of the adjustment transmission module and one end of the LED bracket limiting component is transmission-connected to the adjustment drive module.
[0007] In one embodiment, the adjustment drive module includes a support seat, an adjustment power member, a coupling, a guide sleeve and a guide column, the support seat is vertically arranged on the base, the adjustment power member and the guide sleeve are fixed on the support seat, the guide sleeve is located on both sides of the adjustment power member, the guide column is movably arranged inside the guide sleeve and one side of the guide column is transmission-connected to the LED bracket limit assembly, one side of the coupling is transmission-connected to the adjustment power member, and the other side of the coupling is transmission-connected to the LED bracket limit assembly, wherein the adjustment power member provides a power source for the LED bracket limit assembly to adjust its position on the base through the coupling, the guide column and the guide sleeve.
[0008] In one embodiment, the adjusting power member is any one of a driving motor and a rotary cylinder.
[0009] In one embodiment, the adjustment transmission module includes a slide rail and a slider, the slide rail is fixed on the base, and the bottom of the slider can be movably mounted on the slide rail. The LED bracket limit assembly is fixed to the upper end of the slider, wherein the LED bracket limit assembly can be translated on the base through the slider and the slide rail.
[0010] In one embodiment, the LED bracket limiting assembly includes a fixing plate, a connecting plate and a fixed mold, the fixing plate is fixed to the upper end of the slider, the connecting plate is fixed to the connecting plate, the fixed mold is fixed to the connecting plate, and the LED bracket can be vertically installed on the fixed mold.
[0011] In one embodiment, the fixed mold includes a fixed block, a connecting spring and a bending block, one side of the bending block is transmission-connected to the guide column and the coupling, the other side of the bending block is connected to one side of the fixed block through the connecting spring, the fixed block is provided with a base limiting groove for fixing the base of the LED bracket, the bending block is provided with a pin limiting groove for accommodating the pin of the LED bracket, the LED bracket base is vertically inserted into the interior of the base limiting groove, and the LED bracket pin is exposed outside the base limiting groove.
[0012] In one of the embodiments, the fixed block is provided with a slide groove matched with the bending block, the bending block slides in the slide groove through the guide column and the coupling, and the bending block is reset in the slide groove through the connecting spring.
[0013] In one embodiment, the LED bracket bending assembly includes a fixed bracket, a rotating shaft, a rotating power part and a bending mold, the fixed bracket is fixed on the base, the rotating shaft is rotatably arranged on the fixed bracket, the rotating power part is transmission-connected to the rotating shaft, the bending mold is arranged on the rotating shaft, and the bending mold is a pin bending column adapted to the pin limiting groove, wherein, when the LED bracket undergoes a bending process, the pin bending column presses the LED bracket pin exposed outside the base limiting groove into the inside of the pin limiting groove.
[0014] In one embodiment, the rotating power member is any one of a driving motor and a rotating cylinder.
[0015] The beneficial effects of the utility model are as follows: the application uses an LED bracket limiting component to limit and fix the sheet-shaped LED bracket, and adjusts the position of the fixed mold of the LED bracket limiting component through the LED bracket adjusting component, so as to reach the designated position and cooperate with the LED bracket bending component, and the LED bracket pins are bent under the action of the bending mold of the LED bracket bending component and the fixed mold of the LED bracket limiting component, with a high degree of automation, improved work efficiency and accuracy, improved yield, good bending effect, high bending efficiency, and strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;
[0017] Figure 2 This is a schematic diagram of the structure of the LED bracket adjustment assembly of an embodiment of the present application;
[0018] Figure 3 This is a structural schematic diagram of an LED bracket limiting assembly according to an embodiment of the present application;
[0019] Figure 4 This is a schematic diagram of the structure of the LED bracket bending assembly of an embodiment of the present application. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] It should be noted that when a component is referred to as being "mounted on" another component, it may be directly mounted on the other component or there may be a central component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a central component at the same time. When a component is considered to be "fixed to" another component, it may be directly fixed on the other component or there may be a central component at the same time.
[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "or / and" used herein includes any and all combinations of one or more related listed items.
[0023] See also Figures 1 to 4 A bending mold for an LED bracket according to an embodiment of the present application comprises a base 100, an LED bracket limiting assembly 300 for placing and fixing an LED bracket 200, an LED bracket adjusting assembly 400 for adjusting the movement of the LED bracket limiting assembly 300, and an LED bracket bending assembly 500 for bending the LED bracket 200; the LED bracket limiting assembly 300, the LED bracket adjusting assembly 400 and the LED bracket bending assembly 500 are all arranged on the base 100, the LED bracket bending assembly 500 is arranged on one side of the LED bracket limiting assembly 300, and the LED bracket adjusting assembly 400 is arranged on the other side of the LED bracket limiting assembly 300; wherein, the LED bracket 200 of the LED bracket limiting assembly 300 is translated on the base 100 by being driven by the LED bracket adjusting assembly 400, and the LED bracket 200 of the LED bracket limiting assembly 300 is bent by the LED bracket bending assembly 500.
[0024] It should be noted that the sheet-shaped LED bracket 200 is limited and fixed by using the LED bracket limiting component 300, and the position of the fixed mold 33 of the LED bracket limiting component 300 is adjusted by the LED bracket adjusting component 400, so that it reaches the designated position and cooperates with the LED bracket bending component 500. Under the action of the bending mold 53 of the LED bracket bending component 500 and the fixed mold 33 of the LED bracket limiting component 300, the pins of the LED bracket 200 are bent, with a high degree of automation, improved work efficiency and accuracy, improved yield rate, good bending effect and high bending efficiency.
[0025] In some optional embodiments, the LED bracket adjustment component 400 includes an adjustment drive module 41 and an adjustment transmission module 42 , the LED bracket limiting component 300 is disposed on the adjustment transmission module 42 and one end of the LED bracket limiting component 300 is transmission-connected to the adjustment drive module 41 .
[0026] In some optional embodiments, the adjustment drive module 41 includes a support seat 411, an adjustment power member 412, a coupling 413, a guide sleeve 414 and a guide column 415. The support seat 411 is vertically arranged on the base 100, the adjustment power member 412 and the guide sleeve 414 are fixed on the support seat 411, the guide sleeve 414 is located on both sides of the adjustment power member 412, and the guide column 415 is movably arranged inside the guide sleeve 414 and one side of the guide column 415 is transmission-connected to the LED bracket limit assembly 300, one side of the coupling 413 is transmission-connected to the adjustment power member 412, and the other side of the coupling 413 is transmission-connected to the LED bracket limit assembly 300.
[0027] It should be noted that the adjusting power part 412 converts kinetic energy through the coupling 413, thereby driving the guide column 415 to slide on the guide sleeve 414, and the guide column is in transmission connection with the LED bracket limit assembly 300, thereby providing a power source for the LED bracket limit assembly 300 to translate on the base 100.
[0028] In some optional implementations, the adjusting power member 412 is any one of a driving motor or a rotating cylinder, and the use of a driving motor or a rotating cylinder improves the accuracy of this embodiment.
[0029] In some optional embodiments, the adjustment transmission module 42 includes a slide rail 421 and a slider 422. The slide rail 421 is fixed on the base 100, and the bottom of the slider 422 can be movably mounted on the slide rail 421. The LED bracket limit assembly 300 is fixed to the upper end of the slider 422.
[0030] It should be noted that the LED bracket limiting assembly 300 can slide and translate on the base 100 through the slider 422 and the slide rail 421 .
[0031] In some optional embodiments, the LED bracket limiting assembly 300 includes a fixed plate 31, a connecting plate 32 and a fixed mold 33, the fixed plate 31 is fixed to the upper end of the slider 422, the connecting plate 32 is fixed on the connecting plate 32, the fixed mold 33 is fixed on the connecting plate 32, and the LED bracket 200 can be vertically installed on the fixed mold 33.
[0032] In some optional embodiments, the fixed mold 33 includes a fixed block 331, a connecting spring (not shown in the drawings) and a bending block 332. One side of the bending block 332 is transmission-connected to the guide column 415 and the coupling 413, and the other side of the bending block 332 is connected to one side of the fixed block 331 through a connecting spring. The fixed block 331 is provided with a base limiting groove 333 for fixing the base of the LED bracket, and the bending block 332 is provided with a pin limiting groove 334 for accommodating the pin of the LED bracket. The LED bracket base is vertically inserted into the interior of the base limiting groove 333, and the LED bracket pin is exposed outside the base limiting groove 333. The fixed block 331 is provided with a positioning hole 336, and the bending block 332 is provided with a positioning block 337 adapted to the positioning hole 336.
[0033] It should be noted that the LED bracket 200 can be well placed and fixed inside the base limiting groove 333, so as to facilitate bending. The guide column 415 and the coupling 413 can accurately drive the bending block 332 and the fixed block 331 to move. The pin limiting groove 334 can accommodate the pins of the bent LED bracket 200 for bending. The positioning hole 336 and the positioning block 337 prevent the bending block 332 from sliding and deviating in the slide groove 335 of the fixed block 331.
[0034] In one embodiment, a slide groove 335 adapted to the bending block 332 is provided on the fixed block 331, and the bending block 332 slides in the slide groove through the guide column 415 and the coupling 413, and the bending block 332 is reset in the slide groove 335 through the connecting spring.
[0035] In some optional embodiments, the LED bracket bending assembly 500 includes a fixed bracket 51, a rotating shaft 52, a rotating power part 53 and a bending mold 54, the fixed bracket 51 is fixed on the base 100, the rotating shaft 52 can be rotatably arranged on the fixed bracket 51, the rotating power part 53 is transmission connected to the rotating shaft 52, the bending mold 54 is arranged on the rotating shaft 52, the bending mold 54 is adapted to the pin bending column 541 of the pin limiting groove 334, wherein, when the LED bracket 200 performs a bending process, the pin bending column 541 presses the LED bracket pin exposed outside the base limiting groove 333 into the inside of the pin limiting groove 334.
[0036] In some optional embodiments, the rotating power member 53 is any one of a driving motor and a rotating cylinder.
[0037] It should be noted that the process of the present application is: first, the LED bracket 200 is installed and fixed in the base limit groove 333 of the fixed block 331, and then the power piece 412 is adjusted to drive the coupling 413 to work. The coupling 413 can move along the direction of the guide column 415, thereby driving the bending block 322 to move, and the bending block squeezes the connecting spring to perform a preliminary movement in the slide groove 335. After the connecting spring reaches the limit, the slider 422 drives the fixed block 331 to perform a secondary movement on the slide rail 421, thereby adjusting the position of the bending block 332 and the fixed block 331, and then the bending power piece 53 drives the rotating shaft 52 to rotate, thereby driving the pin bending column 541 of the bending mold 54 to flip and press down, and press the pin of the LED bracket 200 into the pin limit groove 334 of the bending block 322, thereby performing the bending process, and finally the connecting spring is reset, and the power piece 412 is adjusted to pull the bending block 322 and the fixed block 321 to reset.
[0038] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0039] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A bending mold for an LED bracket, characterized in that: It includes a base, an LED bracket limiting component for placing and fixing the LED bracket, an LED bracket adjusting component for driving the LED bracket limiting component to move, and an LED bracket bending component for bending the LED bracket; the LED bracket limiting component, the LED bracket adjusting component and the LED bracket bending component are all arranged on the base, the LED bracket bending component is arranged on one side of the LED bracket limiting component, and the LED bracket adjusting component is arranged on the other side of the LED bracket limiting component; wherein, the LED bracket on the LED bracket limiting component is translated on the base under the drive of the LED bracket adjusting component, and the LED bracket on the LED bracket limiting component is bent by the LED bracket bending component.
2. The bending mold for LED bracket according to claim 1, characterized in that: The LED bracket adjustment component includes an adjustment drive module and an adjustment transmission module. The LED bracket limiting component is arranged at the upper end of the adjustment transmission module, and one end of the LED bracket limiting component is transmission-connected to the adjustment drive module.
3. The bending mold for LED bracket according to claim 2, characterized in that: The adjustment drive module includes a support seat, an adjustment power member, a coupling, a guide sleeve and a guide column. The support seat is vertically arranged on the base. The adjustment power member and the guide sleeve are fixed on the support seat. The guide sleeve is located on both sides of the adjustment power member. The guide column is movably arranged inside the guide sleeve and one side of the guide column is transmission-connected to the LED bracket limiting assembly. One side of the coupling is transmission-connected to the adjustment power member, and the other side of the coupling is transmission-connected to the LED bracket limiting assembly. The adjustment power member provides a power source for the LED bracket limiting assembly to adjust its position on the base through the coupling, the guide column and the guide sleeve.
4. The bending mold for an LED bracket according to claim 3, characterized in that: The regulating power member is any one of a driving motor and a rotary cylinder.
5. The bending mold for LED bracket according to claim 3, characterized in that: The adjustment transmission module includes a slide rail and a slider, the slide rail is fixed on the base, the bottom of the slider can be movably mounted on the slide rail, and the LED bracket limiting assembly is fixed to the upper end of the slider, wherein the LED bracket limiting assembly can be translated on the base through the slider and the slide rail.
6. The bending mold for LED bracket according to claim 5, characterized in that: The LED bracket limiting assembly includes a fixing plate, a connecting plate and a fixing mold, the fixing plate is fixed to the upper end of the slider, the connecting plate is fixed to the connecting plate, the fixing mold is fixed to the connecting plate, and the LED bracket can be vertically mounted on the fixing mold.
7. The bending mold for an LED bracket according to claim 6, characterized in that: The fixed mold includes a fixed block, a connecting spring and a bending block, one side of the bending block is transmission-connected to the guide column and the coupling, the other side of the bending block is connected to one side of the fixed block through the connecting spring, the fixed block is provided with a base limiting groove for fixing the LED bracket base, the bending block is provided with a pin limiting groove for accommodating the LED bracket pin, the LED bracket base is vertically inserted into the interior of the base limiting groove, the LED bracket pin is exposed outside the base limiting groove, the fixed block is provided with a positioning hole, and the bending block is provided with a positioning block adapted to the positioning hole.
8. The bending mold for an LED bracket according to claim 7, characterized in that: The fixed block is provided with a slide groove matched with the bending block, the bending block slides in the slide groove through the guide column and the coupling, and the bending block is reset in the slide groove through the connecting spring.
9. The bending mold for an LED bracket according to claim 7, characterized in that: The LED bracket bending assembly includes a fixed bracket, a rotating shaft, a rotating power part and a bending mold, the fixed bracket is fixed on the base, the rotating shaft is rotatably arranged on the fixed bracket, the rotating power part is transmission-connected to the rotating shaft, the bending mold is arranged on the rotating shaft, and the bending mold is a pin bending column adapted to the pin limiting groove, wherein, when the LED bracket undergoes a bending process, the pin bending column presses the LED bracket pin exposed outside the base limiting groove into the inside of the pin limiting groove.
10. The bending mold for an LED bracket according to claim 9, characterized in that: The rotating power part is any one of a driving motor and a rotating cylinder.