Casting part shakeout device for casting production and processing

By using a magnetic rack and a motor-driven system in the casting sand-falling device, the problem of removing metal impurities in the sand block is solved, and the problem of breaking wheel damage and affecting the reuse of the sand type is avoided, thus achieving more efficient equipment operation and lower energy consumption.

CN222569252UActive Publication Date: 2025-03-07福建省开诚机械有限公司
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Patent Information

Application Number
CN202420629191.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-03-07
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

The existing casting sand-falling device cannot effectively remove metal impurities in the sand block, resulting in easy damage to the crushing wheel and affecting the reuse of the sand type.

Method used

A sand-fall device for casting production and processing is designed. A magnetic rack is combined with cross rods and vertical rods to absorb metal impurities in the sand blocks, and the magnetic rack is controlled to move stably outward through the motor, driving wheel, belt and driven wheel to remove surface impurities.

Benefits of technology

Effectively remove metal impurities in the sand block, avoid damage to the crushing wheel, ensure the reuse of the sand type, and reduce the energy consumption of equipment operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a casting part shakeout device for casting production and processing, which relates to the field of shakeout devices and comprises a device shell, a fixed seat is mounted on the inner side of the device shell, a sieve plate is mounted on the inner side of the fixed seat, a bin wall vibrator is mounted on the outer wall of the device shell, and a crushing box is connected to the lower end of the device shell. And a magnetic frame is arranged on the lower side of the screening plate, a positioning end plate is welded to the left end of the magnetic frame, a steel wire rope is connected to the outer end of the positioning end plate, a reel is installed at the outer end of the device shell, and a driven wheel is connected to the front end of the reel. The sand shakeout device solves the problems that in the prior art, a sand shakeout device cannot remove metal impurities in sand blocks, so that a crushing wheel is prone to being damaged, and reuse of a sand mold is affected.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting processing, in particular to a casting sand dropping device for casting production processing. Background Art

[0002] After the casting is cast and cooled, it is necessary to break the mold, separate the mold from the sand box, and separate the casting from the molding sand. After searching, the prior art (application number: CN202221618522.4) records "a casting sand-falling device for casting production and processing, including a shell, a grid bed is provided at the inner top end of the shell, a vibration component is installed between the grid bed and the shell, a mounting shell is fixedly connected to the bottom of the shell, a shell is fixedly connected to the outer surface of the mounting shell, a crushing component is installed between the mounting shell and the shell, a mounting plate is fixedly connected to the side of the shell away from the mounting shell, a motor is fixedly installed on the top of the mounting plate, and a transmission component is installed at the driving end of the motor. In the utility model, the separated block molding sand can be crushed by the motor, vibration component, transmission component, grid bed, crushing component, mounting shell, shell and mounting plate, so that the molding sand can be used later without secondary processing, which is more convenient. At the same time, the vibration component and the crushing component are driven by one motor, which can reduce the manufacturing cost and the energy consumption required for operation."

[0003] However, the sand falling device in the prior art separates the sand mold from the casting through the grid bed, and the block sand mold directly enters the crushing wheel. Since the sand block adopts molten iron pouring in the casting process, there are usually metal balls or metal block impurities mixed in the block sand. The metal impurities cannot be effectively removed, which will affect the next use of the sand mold. Utility Model Content

[0004] In order to overcome the defects of the prior art, a sand dropping device for castings used in casting production and processing is now provided to solve the problem that the sand dropping device in the prior art cannot remove metal impurities in the sand block, resulting in easy damage to the crushing wheel and affecting the reuse of the sand mold.

[0005] To achieve the above-mentioned purpose, a casting sand dropping device for casting production and processing is provided, comprising: a device shell, a fixed seat is installed on the inner side of the device shell, and a screen plate is installed on the inner side of the fixed seat, and a bin wall vibrator is installed on the outer wall of the device shell, and the lower end of the device shell is connected to a crushing box, and a crushing roller is arranged inside the crushing box, a magnetic frame is arranged on the lower side of the screen plate, and a positioning end plate is welded to the left end of the magnetic frame, and a wire rope is connected to the outer end of the positioning end plate, a reel is installed on the outer end of the device shell, and a driven wheel is connected to the front end of the reel, a belt is connected to the lower end of the driven wheel, a driving wheel is connected to the lower end of the belt, and a motor is connected to the rear end of the driving wheel, a sealing plate is welded to the right end of the magnetic frame, and a fixed plate is welded to the outer end of the sealing plate.

[0006] Furthermore, the magnetic frame includes horizontal bars and vertical bars, and the horizontal bars and the vertical bars are welded in a crisscross manner.

[0007] Furthermore, a pull-out hole is provided on the outer wall of the device housing, and the pull-out hole is set to a rectangular hole structure, and the blocking plate is inserted into the pull-out hole, and the fixing plate is fixed to the outside of the pull-out hole by bolts.

[0008] Furthermore, a positioning seat is welded to the left inner wall of the device housing, and the positioning seat is arranged as a C-shaped structure, and an arc chamfer is arranged at the lower end of the positioning seat, and the positioning end plate is inserted into the positioning seat.

[0009] Furthermore, the steel wire rope passes through the positioning seat and the outer wall of the device shell, and two steel wire ropes are provided, and both steel wire ropes are connected to the reel.

[0010] Furthermore, a slide groove is provided on the inner side of the fixing seat, and positioning shafts are installed at both ends of the screen plate, and the upper and lower ends of the positioning shafts are slidably inserted in the slide groove.

[0011] Furthermore, a motor is installed on the outer wall of the crushing box, and a rotating shaft is connected to the inner side of the motor, and the rotating shaft is fixedly connected to the crushing roller, and the two crushing rollers are meshed with each other, and a feeding port is arranged on the upper side of the crushing roller.

[0012] The beneficial effect of the utility model lies in that the horizontal bars and vertical bars included in the magnetic frame are utilized to facilitate the adsorption of metal impurities in the sand blocks, the magnetic frame is facilitated to be pulled outward through the pull-out holes, the sealing plates and the fixing plates, and the reel is facilitated to be controlled to slowly release the steel wire rope for rotation through the motor, the driving wheel, the belt and the driven wheel, thereby controlling the magnetic frame to maintain stable outward movement, and when the magnetic frame moves to the outside of the device casing, the metal impurities adsorbed on the surface can be removed to avoid damage to the crushing roller, so as to facilitate reuse. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model.

[0014] Figure 2 For the utility model embodiment Figure 1 Schematic diagram of the structure at point A in the middle.

[0015] Figure 3 For the utility model embodiment Figure 1 Schematic diagram of the structure at point B in the middle.

[0016] Figure 4 It is a schematic diagram of the top view structure of the magnetic frame of an embodiment of the utility model.

[0017] In the figure: 1. device housing; 2. fixed seat; 3. sieve plate; 4. magnetic frame; 41. horizontal bar; 42. vertical bar; 5. silo wall vibrator; 6. unloading port; 7. crushing box; 8. crushing roller; 9. positioning end plate; 10. positioning seat; 11. wire rope; 12. reel; 13. driven wheel; 14. belt; 15. driving wheel; 16. motor; 17. pulling hole; 18. sealing plate; 19. fixed plate. DETAILED DESCRIPTION

[0018] The following is an explanation of the implementation of the present invention through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention.

[0019] Reference Figures 1 to 4 As shown, the utility model provides a casting sand dropping device for casting production and processing, including: a device housing 1, a screen plate 3, a magnetic frame 4, a crushing box 7, a wire rope 11, a reel 12, a motor 16 and a pulling hole 17.

[0020] Specifically, a fixed seat 2 is installed on the inner side of the device casing 1, and a sieve plate 3 is installed on the inner side of the fixed seat 2, and a bin wall vibrator 5 is installed on the outer wall of the device casing 1, and a crushing box 7 is connected to the lower end of the device casing 1, and a crushing roller 8 is arranged inside the crushing box 7, a magnetic frame 4 is arranged on the lower side of the sieve plate 3, and a positioning end plate 9 is welded to the left end of the magnetic frame 4, and a wire rope 11 is connected to the outer end of the positioning end plate 9, a reel 12 is installed on the outer end of the device casing 1, and a driven wheel 13 is connected to the front end of the reel 12, a belt 14 is connected to the lower end of the driven wheel 13, a driving wheel 15 is connected to the lower end of the belt 14, and a motor 16 is connected to the rear end of the driving wheel 15, a sealing plate 18 is welded to the right end of the magnetic frame 4, and a fixed plate 19 is welded to the outer end of the sealing plate 18.

[0021] In this embodiment, a funnel structure is provided at the lower end of the device housing 1 and is connected to the gap at the top of the crushing box 7 .

[0022] In this embodiment, the motor 16 is configured to control the rotation speed through a servo, so as to control the rotation speed of the reel 12 .

[0023] The magnetic frame 4 includes a horizontal rod 41 and a vertical rod 42 , and the horizontal rod 41 and the vertical rod 42 are welded in a crisscross manner.

[0024] As a preferred embodiment, the horizontal rod 41 and the vertical rod 42 are both configured as magnetic rods, and metal material is provided at the welding position, so that the magnetic frame 4 can easily adsorb metal impurities in the sand block.

[0025] Specifically, when the metal impurities absorb the sand, when the device housing 1 vibrates, the sand on the surface of the metal impurities is shaken off and falls.

[0026] The outer wall of the device housing 1 is provided with a pull-out hole 17 , and the pull-out hole 17 is set as a rectangular hole structure, and a blocking plate 18 is inserted into the pull-out hole 17 , and a fixing plate 19 is fixed to the outside of the pull-out hole 17 by bolts.

[0027] As a preferred embodiment, the plugging plate 18 is used to block the pull-out hole 17, thereby preventing sand particles from flying out when the sieve plate 3 and the magnetic frame 4 are working.

[0028] A positioning seat 10 is welded to the left inner wall of the device housing 1 , and the positioning seat 10 is arranged in a C-shaped structure. An arc chamfer is arranged at the lower end of the positioning seat 10 , and the positioning end plate 9 is inserted into the positioning seat 10 .

[0029] As a preferred embodiment, the arc chamfer at the lower end of the positioning seat 10 facilitates the magnetic frame 4 to be smoothly inserted into the positioning seat 10 when it is inserted and installed from the right side.

[0030] The steel wire rope 11 passes through the positioning seat 10 and the outer wall of the device housing 1 , and two steel wire ropes 11 are provided, and both of the two steel wire ropes 11 are connected to the reel 12 .

[0031] As a preferred embodiment, the positioning seat 10 and the device housing 1 facilitate the limitation of the movement guide of the steel wire rope 11 , and the double steel wire ropes 11 facilitate the stabilization of the movement of the magnetic frame 4 .

[0032] A slide groove is provided inside the fixing seat 2, and positioning shafts are installed at both ends of the screen plate 3, and the upper and lower ends of the positioning shafts are slidably inserted in the slide groove.

[0033] As a preferred embodiment, the inner diameter of the slide groove is larger than the outer diameter of the positioning shaft, so that the positioning shaft can slide horizontally in the slide groove, thereby facilitating the vibration of the screen plate 3 under the action of the bin wall vibrator 5.

[0034] An electric motor is installed on the outer wall of the crushing box 7, and a rotating shaft is connected to the inner side of the motor. The rotating shaft is fixedly connected to the crushing roller 8, and the two crushing rollers 8 are meshed with each other, and a feeding port 6 is arranged on the upper side of the crushing roller 8.

[0035] As a preferred embodiment, the motor and the rotating shaft can be used to ensure that the two crushing rollers 8 are meshed and rolling, thereby facilitating the complete crushing of the falling sand blocks.

[0036] When in use, start the bin wall vibrator and crushing roller, put the sand mold on the sieve plate inside the device shell for preliminary vibration screening, use the magnetic frame to adsorb metal impurities in the sand block, and pull the magnetic frame outward through the pull-out hole. Through the motor, driving wheel, belt and driven wheel, the reel can be controlled to slowly release the wire rope to rotate, thereby controlling the magnetic frame to maintain stable outward movement. When the magnetic frame moves to the outside of the device shell, the metal impurities adsorbed on the surface can be removed to avoid damage to the crushing roller, making it easy to use again.

[0037] The utility model discloses a casting sand dropping device for casting production and processing, which can effectively solve the problem that the sand dropping device in the prior art cannot remove metal impurities in the sand block, which leads to easy damage to the crushing wheel and affects the reuse of the sand mold. On the basis of the existing sand dropping device, it adds the function of removing metal impurities in the sand block, avoids damage to the crushing device and facilitates reuse.

Claims

1. A casting sand dropping device for casting production and processing, comprising: The device shell (1) is provided with a fixing seat (2) installed on the inner side of the device shell (1), and a screen plate (3) is installed on the inner side of the fixing seat (2), and a bin wall vibrator (5) is installed on the outer wall of the device shell (1), and a crushing box (7) is connected to the lower end of the device shell (1), and a crushing roller (8) is arranged inside the crushing box (7), characterized in that: a magnetic frame (4) is arranged on the lower side of the screen plate (3), and a positioning end plate (9) is welded to the left end of the magnetic frame (4), and the positioning end plate (9) is welded to the left end of the magnetic frame (4), and the positioning end plate (9) is welded to the left end of the magnetic frame (4). The outer end of the plate (9) is connected to a steel wire rope (11), the outer end of the device housing (1) is installed with a reel (12), and the front end of the reel (12) is connected to a driven wheel (13), the lower end of the driven wheel (13) is connected to a belt (14), the lower end of the belt (14) is connected to a driving wheel (15), and the rear end of the driving wheel (15) is connected to a motor (16), the right end of the magnetic frame (4) is welded with a blocking plate (18), and the outer end of the blocking plate (18) is welded with a fixing plate (19).

2. A casting sand dropping device for casting production and processing according to claim 1, characterized in that: The magnetic frame (4) comprises a horizontal bar (41) and a vertical bar (42), and the horizontal bar (41) and the vertical bar (42) are welded in a crisscross manner.

3. The casting sand dropping device for casting production and processing according to claim 1 is characterized in that: The outer wall of the device housing (1) is provided with a pull-out hole (17), and the pull-out hole (17) is configured as a rectangular hole structure, and a blocking plate (18) is inserted into the pull-out hole (17), and a fixing plate (19) is fixed to the outside of the pull-out hole (17) by means of bolts.

4. The casting sand dropping device for casting production and processing according to claim 1 is characterized in that: A positioning seat (10) is welded to the left inner wall of the device housing (1), and the positioning seat (10) is arranged in a C-shaped structure, and an arc chamfer is arranged at the lower end of the positioning seat (10), and the positioning end plate (9) is inserted into the positioning seat (10).

5. The casting sand dropping device for casting production and processing according to claim 1 is characterized in that: The steel wire rope (11) passes through the positioning seat (10) and the outer wall of the device housing (1), and two steel wire ropes (11) are provided, and both of the two steel wire ropes (11) are connected to the reel (12).

6. The casting sand dropping device for casting production and processing according to claim 1 is characterized in that: A slide groove is provided inside the fixing seat (2), and positioning shafts are installed at both ends of the screen plate (3), and the upper and lower ends of the positioning shafts are slidably inserted in the slide groove.

7. The casting sand dropping device for casting production and processing according to claim 1 is characterized in that: An electric motor is installed on the outer wall of the crushing box (7), and a rotating shaft is connected to the inner side of the motor. The rotating shaft is fixedly connected to the crushing roller (8), and the two crushing rollers (8) are meshed with each other. A feeding port (6) is arranged on the upper side of the crushing roller (8).

Citation Information

Patent Citations

  • Casting part shakeout device for casting production and processing

    CN217570828U