Anti-blocking high-speed co-rotating extruder
By designing feed anti-blocking devices and hot air heating devices in high-speed co-direction extruders, the problem of raw materials in the hopper is solved, and production quality and efficiency are improved.
Patent Information
- Application Number
- CN202421249004.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The blockage of raw materials in the hopper of high-speed synchronous extruder leads to negative impacts such as degradation in production quality and extension of production plans.
A high-speed co-directional extruder for anti-blocking is designed, including a feed anti-blocking device and a hot air heating device. The feed anti-blocking device drives the rotation shaft to rotate through the driving component, and the stirring blade stirs and scrapes away raw material particles, and pushes the dragon evenly into the heating extrusion device. The hot air heating device heats air through a hot air fan, and evenly sprays the heating air through the communication pipe and the annular air outlet pipe, preheating the raw material particles.
By improving the fluidity of raw material particles and uniform heating, blockage in the hopper is effectively avoided, production quality is improved, and work loss time caused by blockage is reduced.
Smart Images

Figure CN222571533U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of extruders, and more specifically to an anti-blocking high-speed co-directional extruder. Background Art
[0002] High-speed co-rotating extruder is a kind of mechanical equipment commonly used in plastic processing. It is a special type of extruder, which is mainly used to form the molten plastic into the desired shape through extrusion and pressure. The working process of the extruder is usually to put the raw materials into the hopper first, and the plastic raw materials in the hopper are transported into the extruder barrel. At this time, the plastic raw materials will gradually heat, melt and mix. The molten plastic raw materials are pushed into the extrusion mold by the screw. The rotation and pressure control of the screw make the plastic extruded from the opening of the mold to form the desired cross-section and shape.
[0003] Since the surface of plastic granular raw materials has a certain adhesion, when a large amount of granular raw materials are put into the hopper and piled together, the friction between the particles will increase, which will increase the resistance of the material moving in the hopper, making it impossible for the material to flow freely, resulting in blockage, and ultimately leading to negative effects such as reduced production quality and extended production plans. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides an anti-clogging high-speed co-directional extruder to solve the problem of negative impacts such as reduced production quality and extended production schedule caused by blockage of raw materials in the extruder hopper.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: an anti-blocking high-speed co-directional extruder, comprising:
[0006] Extruder base;
[0007] A heating extrusion device, wherein the heating extrusion device is fixedly mounted on the top of the extruder base;
[0008] A feed hopper, the feed hopper being fixedly mounted on the top of the heating extrusion device;
[0009] A feed blocking prevention device comprises a driving assembly, a rotating shaft, a stirring blade and a scraping rod, wherein the driving assembly is arranged at the top of the feed hopper, the rotating shaft is rotatably installed inside the feed hopper, the stirring blade is fixedly connected to the outer surface of the rotating shaft, the scraping rod is fixedly connected to the outer surface of the rotating shaft, the bottom end of the rotating shaft is fixedly connected with a propulsion dragon, and the top of the feed hopper is fixedly installed with a feeding port.
[0010] Among them, the driving assembly includes a protective shell, a motor, a first gear, and a second gear. The protective shell is fixedly installed on the top of the feed hopper, the motor is fixedly installed on the inner surface of the protective shell, the first gear is fixedly connected to the driving end of the motor, the second gear is fixedly sleeved on the outer surface of the rotating shaft, the second gear is meshed with the first gear, and the top end of the rotating shaft is rotatably installed on the inner surface of the protective shell.
[0011] Wherein, it also includes a hot air heating device and an operation terminal. The hot air heating device is arranged on the top of the heating extrusion device, and the operation terminal is fixedly installed on the outer surface of the heating extrusion device.
[0012] Among them, the hot air heating device includes a hot air blower, a connecting pipe, and an annular air outlet pipe. The hot air blower is fixedly installed on the top of the heating extrusion device, one end of the connecting pipe is fixedly connected to the outer surface of the hot air blower, the connecting pipe is fixedly installed on the inner surface of the feed hopper, and the annular air outlet pipe is fixedly connected to the other end of the connecting pipe.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] In the above scheme, the staff pours the plastic granule raw material into the feed hopper from the feeding port, and turns on the motor to drive the first gear to rotate, so that the second gear rotates and drives the rotating shaft to rotate. The rotation of the stirring blade will stir the raw material particles inside the feed hopper to increase its fluidity. The scraper rod will rotate close to the inner wall of the feed hopper to scrape off the raw material particles attached to the inner wall. The rotation of the propulsion dragon will evenly feed the raw material into the heating extrusion device for extrusion operation. Utilizing the above structure, the effect of improving production quality and reducing work delays caused by blockage is achieved.
[0015] In the above scheme, the hot air blower is turned on to suck in and heat the external air, and then the heated air is transported to the annular air outlet pipe through a connecting pipe and ejected, so as to evenly heat the raw material particles inside the feed hopper. Preheating can make the raw material particles melt more evenly during subsequent heating and extrusion operations. The above structure can help improve the temperature uniformity of the material in the hopper and avoid problems caused by uneven temperature, such as uneven material melting, bubbles, and particles visible to the naked eye. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the feed anti-blocking device of the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the drive assembly of the utility model;
[0019] Figure 4 It is a schematic diagram of the structure of the hot air heating device of the utility model.
[0020] [reference numerals]
[0021] 1. Extruder base; 2. Heating extrusion device; 3. Feed hopper; 4. Feed anti-blocking device; 5. Hot air heating device; 6. Operation terminal; 41. Drive assembly; 42. Rotating shaft; 43. Stirring blade; 44. Scraping rod; 45. Propelling dragon; 46. Feeding port; 411. Protective shell; 412. Motor; 413. First gear; 414. Second gear; 51. Hot air blower; 52. Connecting pipe; 53. Annular air outlet pipe. DETAILED DESCRIPTION
[0022] In order to make the technical problems to be solved, technical solutions and advantages of the present invention more clear, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.
[0023] As attached Figure 1 To Attachment Figure 4 The embodiment of the utility model provides an anti-blocking high-speed co-directional extruder, comprising:
[0024] Extruder base 1;
[0025] A heating extrusion device 2, wherein the heating extrusion device 2 is fixedly mounted on the top of the extruder base 1;
[0026] A feed hopper 3, which is fixedly mounted on the top of the heating extrusion device 2;
[0027] The feed anti-blocking device 4 includes a driving assembly 41, a rotating shaft 42, a stirring blade 43, and a scraping rod 44. The driving assembly 41 is arranged on the top of the feed hopper 3, the rotating shaft 42 is rotatably installed inside the feed hopper 3, the stirring blade 43 is fixedly connected to the outer surface of the rotating shaft 42, the scraping rod 44 is fixedly connected to the outer surface of the rotating shaft 42, the bottom end of the rotating shaft 42 is fixedly connected with a propulsion dragon 45, and the top of the feed hopper 3 is fixedly installed with a feeding port 46.
[0028] Among them, the driving component 41 includes a protective shell 411, a motor 412, a first gear 413, and a second gear 414. The protective shell 411 is fixedly installed on the top of the feed hopper 3, the motor 412 is fixedly installed on the inner surface of the protective shell 411, the first gear 413 is fixedly connected to the driving end of the motor 412, the second gear 414 is fixedly sleeved on the outer surface of the rotating shaft 42, the second gear 414 is meshed with the first gear 413, and the top end of the rotating shaft 42 is rotatably installed on the inner surface of the protective shell 411; the number of teeth of the first gear 413 is greater than the number of teeth of the second gear 414, which can increase the output torque of the motor 412.
[0029] It also includes a hot air heating device 5 and an operation terminal 6 . The hot air heating device 5 is arranged on the top of the heating extrusion device 2 , and the operation terminal 6 is fixedly installed on the outer surface of the heating extrusion device 2 .
[0030] Among them, the hot air heating device 5 includes a hot air blower 51, a connecting pipe 52, and an annular air outlet pipe 53. The hot air blower 51 is fixedly installed on the top of the heating extrusion device 2, one end of the connecting pipe 52 is fixedly connected to the outer surface of the hot air blower 51, the connecting pipe 52 is fixedly installed on the inner surface of the feed hopper 3, and the annular air outlet pipe 53 is fixedly connected to the other end of the connecting pipe 52; the air outlets of the annular air outlet pipe 53 are evenly opened at the bottom, and the opening is arranged at the bottom to prevent the raw materials from mixing.
[0031] The working process of the utility model is as follows:
[0032] The staff pours the plastic granule raw material into the feed hopper 3 from the feeding port 46, and turns on the motor 412 to drive the first gear 413 to rotate, so that the second gear 414 rotates and drives the rotating shaft 42 to rotate. The rotation of the stirring blade 43 will stir the raw material particles inside the feed hopper 3 to increase its fluidity, and the scraping rod 44 will rotate close to the inner wall of the feed hopper 3 to scrape off the raw material particles attached to the inner wall. The rotation of the propulsion dragon 45 will evenly send the raw material into the heating extrusion device 2 for extrusion operation, and the external air will be sucked in and heated by turning on the hot air blower 51, and then the heated air will be transported to the annular air outlet pipe 53 through the connecting pipe 52 for ejection, so as to evenly heat the raw material particles inside the feed hopper 3. Preheating can make the raw material particles melt more evenly during the subsequent heating extrusion operation.
[0033] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0034] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0035] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. An anti-clogging high-speed co-directional extruder, characterized in that: include: Extruder base (1); A heating extrusion device (2), wherein the heating extrusion device (2) is fixedly mounted on the top of the extruder base (1); A feed hopper (3), wherein the feed hopper (3) is fixedly mounted on the top of the heating extrusion device (2); A feed blocking prevention device (4), the feed blocking prevention device (4) comprising a drive assembly (41), a rotating shaft (42), a stirring blade (43), and a scraping rod (44), the drive assembly (41) being arranged at the top of the feed hopper (3), the rotating shaft (42) being rotatably mounted inside the feed hopper (3), the stirring blade (43) being fixedly connected to the outer surface of the rotating shaft (42), the scraping rod (44) being fixedly connected to the outer surface of the rotating shaft (42), the bottom end of the rotating shaft (42) being fixedly connected to a propulsion dragon (45), and the top of the feed hopper (3) being fixedly mounted with a feeding port (46); A hot air heating device (5) and an operating terminal (6), wherein the hot air heating device (5) is arranged on the top of the heating extrusion device (2), and the operating terminal (6) is fixedly mounted on the outer surface of the heating extrusion device (2). The hot air heating device (5) comprises a hot air blower (51), a connecting pipe (52), and an annular air outlet pipe (53). The hot air blower (51) is fixedly mounted on the top of the heating extrusion device (2), one end of the connecting pipe (52) is fixedly connected to the outer surface of the hot air blower (51), the connecting pipe (52) is fixedly mounted on the inner surface of the feed hopper (3), and the annular air outlet pipe (53) is fixedly connected to the other end of the connecting pipe (52).
2. The anti-clogging high-speed co-directional extruder according to claim 1, characterized in that: The driving assembly (41) comprises a protective housing (411), a motor (412), a first gear (413), and a second gear (414); the protective housing (411) is fixedly mounted on the top of the feed hopper (3); the motor (412) is fixedly mounted on the inner surface of the protective housing (411); the first gear (413) is fixedly connected to the driving end of the motor (412); the second gear (414) is fixedly sleeved on the outer surface of the rotating shaft (42); the second gear (414) is meshed with the first gear (413); and the top end of the rotating shaft (42) is rotatably mounted on the inner surface of the protective housing (411).