Chain lifting stack discharging table for solar laminating machine
By combining the rollers with the lifting chain assembly, a chain lifting stack discharge table for solar laminates is designed, which solves the problems of complex structure and heavier weight of the roller stack material table in the prior art, and achieves the effects of reducing structural complexity, reducing weight, saving costs and increasing production capacity.
Patent Information
- Application Number
- CN202420485178.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-13
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-13
AI Technical Summary
The roller stack material table of existing solar laminates has complex structure, heavy weight, and is inconvenient for on-site maintenance, resulting in low production efficiency.
A chain lifting stack discharge table for solar laminator is designed. By combining the rollers with the lifting chain components, the number of multi-layer rollers is achieved to achieve transverse conveying and longitudinal lifting, reducing the number of multi-layer rollers.
Reduces structural complexity, reduces roller stack weight, saves costs, increases production capacity, and reduces tremors in lifting chain movement through optimized design.
Smart Images

Figure CN222573316U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of solar laminators, and more specifically to a chain-lifting stacking and discharging platform for a solar laminator. Background Art
[0002] The stacking table of the solar laminator is a device used to receive the components in the lamination cavity during the lamination process of solar cell modules. As the current solar module production capacity increases and the overall equipment length increases, the roller stacking table has been increasingly widely used due to its small footprint, space saving and good receiving capacity.
[0003] However, since the roller stacking table is composed of multiple layers of rollers, the multiple layers of rollers move as a whole, are heavy, and are complicated to assemble, making them inconvenient for on-site repair and maintenance.
[0004] Therefore, providing a chain-lifting stacking and discharging platform for a solar laminator with a simplified structure is an urgent problem to be solved by those skilled in the art. Utility Model Content
[0005] In view of this, the utility model provides a chain-lifting stack discharge table for a solar laminator to reduce the complexity of the structure, reduce the weight of the roller stack, save costs, and improve production capacity.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A chain-lifting stacking and discharging platform for a solar laminator comprises a frame, a lifting chain assembly and a plurality of rollers. The lifting chain assembly is installed inside the frame to drive the solar cell assembly to rise and fall longitudinally; the plurality of rollers are installed inside the frame and are located at the front and rear sides of the lifting chain assembly to transport the solar cell assembly transversely.
[0008] By adopting the above scheme, the beneficial effects of the utility model are:
[0009] The rollers are combined with lifting chain components to achieve lateral conveying and longitudinal lifting, thereby reducing the number of multi-layer rollers, reducing the complexity of the structure, reducing the weight of the roller stack, saving costs and increasing production capacity.
[0010] Furthermore, the lifting chain assembly includes a motor assembly, two lifting shafts and at least two lifting bodies arranged at intervals in front and behind, and the motor assembly is fixed at the bottom of the frame; the two lifting shafts are respectively located on the left and right sides of the inside of the frame and are respectively connected to the motor assembly through transmission assemblies; each of the lifting bodies includes two fixed wheel frames, two first sprockets, two second sprockets, two lifting chains and multiple cross bars, and the two fixed wheel frames are respectively fixed on the left and right sides of the top of the frame; the two first sprockets are respectively installed on the two lifting shafts; the two second sprockets are respectively installed on the two fixed wheel frames; the two lifting chains are respectively fitted and installed between the first sprocket and the second sprocket located in the same vertical direction; the multiple cross bars are transversely fixed between the two lifting chains and the two adjacent cross bars are equally spaced.
[0011] Furthermore, both ends of each lifting shaft are equipped with seat bearings.
[0012] The beneficial effect of adopting the above further technical solution is to ensure that the lifting shaft has no axial vibration.
[0013] Furthermore, each of the lifting chains is provided with a guide rail, and both ends of the cross bar are respectively engaged and fixed on two corresponding guide rails.
[0014] The beneficial effect of adopting the above further technical solution is that the vibration during the movement of the lifting chain can be reduced.
[0015] Furthermore, the motor assembly includes a forward and reverse motor, a first gear, a gear box, a gear shaft and a second gear, and the two transmission assemblies are respectively a first transmission assembly and a second transmission assembly, the first transmission assembly includes a first driving wheel, a first driven wheel and a first transmission chain, the second transmission assembly includes a second driving wheel, a second driven wheel and a second transmission chain, the forward and reverse motor is fixed at the bottom of the frame; the first gear is mounted on the output shaft of the forward and reverse motor; the gear box is fixed at the bottom of the frame; the gear shaft is mounted in the gear box; the second gear is mounted on the gear shaft and meshes with the first gear; the first driving wheel is mounted on the output shaft of the forward and reverse motor; the second driving wheel is mounted on the gear shaft; the first driven wheel and the second driven wheel are respectively mounted on two lifting shafts; the first transmission chain is sleeved and mounted on the first driving wheel and the first driven wheel; the second transmission chain is sleeved and mounted on the second driving wheel and the second driven wheel. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0017] Figure 1 The accompanying drawing is a schematic structural diagram of a chain-lifting stacking and discharging platform for a solar laminator provided by the utility model;
[0018] Figure 2 The accompanying drawing is a schematic structural diagram of the lifting chain assembly provided by the utility model. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] like Figure 1-2 As shown, the embodiment of the utility model discloses a chain lifting stack discharge table for a solar laminator, comprising a frame 1, a lifting chain assembly 2 and a plurality of rollers 3. The lifting chain assembly 2 is installed inside the frame 1 to drive the solar cell assembly to rise and fall longitudinally; the plurality of rollers 3 are installed inside the frame 1 and are located at the front and rear sides of the lifting chain assembly 2 to convey the solar cell assembly transversely. The utility model combines the rollers 3 with the lifting chain assembly 2 to realize transverse conveying and longitudinal lifting, thereby reducing the number of multi-layer rollers 3, reducing the complexity of the structure, reducing the weight of the roller stack, saving costs, and improving production capacity.
[0021] Specifically, the lifting chain assembly 2 includes a motor assembly 21, two lifting shafts 22 and at least two lifting bodies arranged in a front-to-back interval. In the present embodiment, the number of lifting bodies is 3, and the motor assembly 21 is fixed at the bottom of the frame 1; the two lifting shafts 22 are respectively located on the left and right sides of the inside of the frame 1 and are respectively connected to the motor assembly 21 through the transmission assembly 23; each lifting body includes two fixed wheel frames 24, two first sprocket wheels 25, two second sprocket wheels 26, two lifting chains 27 and a plurality of cross bars 28, and the two fixed wheel frames 24 are respectively fixed on the left and right sides of the top of the frame 1; the two first sprocket wheels 25 are respectively installed on the two lifting shafts 22; the two second sprocket wheels 26 are respectively installed on the two fixed wheel frames 24; the two lifting chains 27 are respectively installed between the first sprocket wheel 25 and the second sprocket wheel 26 located in the same vertical direction; the plurality of cross bars 28 are all laterally fixed between the two lifting chains 27 and the two adjacent cross bars 28 are equally spaced.
[0022] In order to further optimize the technical solution of the utility model, both ends of each lifting shaft 22 are equipped with seat bearings 29. During specific operation, the seat bearings 29 can be fixed to the bottom of the frame 1 or to the ground to ensure that the lifting shaft 22 has no axial vibration.
[0023] In order to further optimize the technical solution of the present utility model, each lifting chain 27 has a guide rail 271, and the two ends of the cross bar 28 are respectively embedded and fixed on two corresponding guide rails 271, so as to reduce the vibration of the lifting chain 27 during the movement.
[0024] Specifically, the motor assembly 21 includes a forward and reverse motor, a first gear, a gear box, a gear shaft and a second gear. The two transmission assemblies 23 are respectively the first transmission assembly and the second transmission assembly. The first transmission assembly includes a first driving wheel, a first driven wheel and a first transmission chain. The second transmission assembly includes a second driving wheel, a second driven wheel and a second transmission chain. The forward and reverse motor is fixed at the bottom of the frame 1; the first gear is installed on the output shaft of the forward and reverse motor; the gear box is fixed at the bottom of the frame 1; the gear shaft is installed in the gear box; the second gear is installed on the gear shaft and meshes with the first gear; the first driving wheel is installed on the output shaft of the forward and reverse motor; the second driving wheel is installed on the gear shaft; the first driven wheel and the second driven wheel are respectively installed on the two lifting shafts 22; the first transmission chain is sleeved and installed on the first driving wheel and the first driven wheel; the second transmission chain is sleeved and installed on the second driving wheel and the second driven wheel. During specific operation, the forward and reverse motor drives the first gear to rotate, and the second gear meshed with it rotates and the rotation direction is opposite. Under the transmission of the transmission assembly 23, the two lifting shafts 22 are driven to rotate synchronously in opposite directions.
[0025] The working process of this utility model:
[0026] When feeding, the roller 3 located in front of the lifting chain assembly 2 first transports the solar cell assembly horizontally to the designated position, and the solar cell assembly is lifted longitudinally by the lifting chain assembly 2, and stops after reaching the designated position, waiting for the second solar cell assembly to be fed, and the above process is repeated to receive and accommodate multiple products at the same time;
[0027] When discharging, the roller 3 located at the rear side of the lifting chain assembly 2 transports the solar cell assembly out of the stack horizontally, and the solar cell assembly is lowered to the corresponding position of the roller 3 through the lifting chain assembly 2. This process is repeated until all products are shipped.
[0028] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.
[0029] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A solar laminator chain lifting stack discharge table, comprising a frame, characterized in that: It also includes a lifting chain assembly and a plurality of rollers, wherein the lifting chain assembly is installed inside the frame to drive the solar cell assembly to move up and down longitudinally; the plurality of rollers are installed inside the frame and are located at the front and rear sides of the lifting chain assembly to transport the solar cell assembly transversely; The lifting chain assembly includes a motor assembly, two lifting shafts and at least two lifting bodies arranged at intervals in front and behind, and the motor assembly is fixed at the bottom of the frame; the two lifting shafts are respectively located on the left and right sides of the inside of the frame and are respectively connected to the motor assembly through transmission assemblies; each lifting body includes two fixed wheel frames, two first sprockets, two second sprockets, two lifting chains and multiple cross bars, and the two fixed wheel frames are respectively fixed on the left and right sides of the top of the frame; the two first sprockets are respectively installed on the two lifting shafts; the two second sprockets are respectively installed on the two fixed wheel frames; the two lifting chains are respectively fitted and installed between the first sprocket and the second sprocket located in the same vertical direction; the multiple cross bars are transversely fixed between the two lifting chains and the two adjacent cross bars are equally spaced.
2. A chain-lifting stacking and discharging platform for a solar laminator according to claim 1, characterized in that: Both ends of each lifting shaft are equipped with seat bearings.
3. A chain-lifting stacking and discharging platform for a solar laminator according to claim 1, characterized in that: Each lifting chain is provided with a guide rail, and the two ends of the cross bar are respectively embedded and fixed on two corresponding guide rails.
4. A chain-lifting stacking and discharging platform for a solar laminator according to claim 1, characterized in that: The motor assembly includes a forward and reverse motor, a first gear, a gear box, a gear shaft and a second gear. The two transmission assemblies are respectively a first transmission assembly and a second transmission assembly. The first transmission assembly includes a first driving wheel, a first driven wheel and a first transmission chain. The second transmission assembly includes a second driving wheel, a second driven wheel and a second transmission chain. The forward and reverse motor is fixed at the bottom of the frame; the first gear is mounted on the output shaft of the forward and reverse motor; the gear box is fixed at the bottom of the frame; the gear shaft is mounted in the gear box; the second gear is mounted on the gear shaft and meshes with the first gear; the first driving wheel is mounted on the output shaft of the forward and reverse motor; the second driving wheel is mounted on the gear shaft; the first driven wheel and the second driven wheel are respectively mounted on two lifting shafts; the first transmission chain is sleeved and mounted on the first driving wheel and the first driven wheel; the second transmission chain is sleeved and mounted on the second driving wheel and the second driven wheel.