Motor coil inserting device

Abstract

The utility model provides a motor coil inserting device, which belongs to the technical field of motor production lines, and comprises a support driving mechanism, the support driving mechanism comprises a support frame, the support frame is connected with a control mechanism through a bolt, the lower end of the support frame is provided with a turnover inner support clamping mechanism, and the turnover inner support clamping mechanism comprises a turnover support. Two second air cylinders operating synchronously are arranged on the overturning support, the output ends of the two second air cylinders are jointly connected with a movable frame, clamping blocks are installed on the lower side of the movable frame and the lower side of the overturning support through bolts, each clamping block is connected with a clamping groove in a clamped mode, and a heavy clamping jaw is arranged on the lower side of each clamping groove. According to the machine shell overturning device, the machine shell can be automatically overturned in the process that the machine shell is carried to the transfer tray from a production line, so that the machine shell is changed into a vertical state from a horizontal state, preparation is made for placing a stator in the machine shell in the later period, manual operation is not needed, the labor intensity and the labor cost are reduced, and the working efficiency is improved.

Description

Technical Field

[0001] The utility model mainly relates to the technical field of motor production lines, in particular to a motor offline device. Background Art

[0002] The motor is mainly composed of a stator and a rotor. The stator includes an iron core and a winding. The iron core is usually made of silicon steel sheets to reduce energy loss. The winding is a coil made of copper wire to generate a magnetic field. The rotor is the rotating part of the motor. It can be a squirrel-cage rotor made of copper or aluminum or a winding rotor made of multiple coils. The motor also has other important components, such as end covers, bearings, fans and windings. The end covers are located at both ends of the motor to protect the internal structure and support the shaft. The bearings support the rotor of the motor to reduce friction and vibration. The fan generates airflow through rotation to help the motor dissipate heat. The winding not only generates a rotating magnetic field in the stator to make the motor run, but also includes the winding on the rotor. Depending on the type and application of the motor, it may also include other components, such as armatures, magnetic poles, sensors, etc. The armature is the rotating part of the motor, made of conductive materials, and the magnetic poles are the static part, usually integrated with the stator structure. The sensor is used to detect the speed, direction, angle and other parameters of the motor. The working principle of the motor is based on the effect of the magnetic field on the current, that is, the current-carrying wire is forced to move in the magnetic field to generate rotating power.

[0003] In the motor production line, the motor casing needs to be moved from the production line to the transfer pallet, so that the casing changes from a horizontal state on the production line to a vertical state on the pallet. The purpose is to prepare for placing the stator in the casing later. At present, the transfer of larger motors is mainly achieved through lifting equipment, but the lifting equipment can only lift the casing and cannot flip it. Generally, the staff manually flips the casing during the process of lifting and transporting it. Due to the large size and weight of the casing, the operation is very inconvenient, time-consuming, labor-intensive, and has high labor intensity. There are also certain safety hazards for the staff. Utility Model Content

[0004] The technical solution of the present invention aims at the technical problem that the existing technical solutions are too single, and provides a solution that is significantly different from the existing technologies. Specifically, the present invention mainly provides a motor offline device to solve the technical problem raised in the above background technology that, in the process of transporting the casing from the conveyor line to the transfer pallet, it is mainly achieved by a sling, but during the process, the staff needs to manually flip the casing, which is inconvenient to operate due to the large size and mass of the casing.

[0005] The technical solution adopted by the utility model to solve the above technical problems is:

[0006] A motor offline device includes a support drive mechanism, the support drive mechanism includes a support frame, the support frame is connected to a control mechanism by bolts, the lower end of the support frame is provided with a flip inner support clamping mechanism, the flip inner support clamping mechanism includes a flip bracket, the flip bracket and the lower end of the support frame are hinged, two synchronously running second cylinders are provided on the flip bracket, the output ends of the two second cylinders are commonly connected to a moving frame, the lower sides of the moving frame and the flip bracket are both installed with clamping blocks by bolts, each of the clamping blocks is clamped with a clamping slot, and the lower side of each of the clamping slots is provided with a heavy-duty clamping claw.

[0007] Furthermore, two slide rails are provided on the lower side of the flip bracket, each of the slide rails is slidably connected to a slider, and the slider is provided on the upper side of the moving frame.

[0008] Furthermore, each of the clamping blocks and the corresponding clamping slot are locked by bolts.

[0009] Furthermore, a first cylinder is provided on one side of the support frame, and an output end of the first cylinder is connected to the flip bracket via a rotating shaft.

[0010] Furthermore, a connecting plate is provided at the upper end of the support frame.

[0011] Furthermore, the control mechanism includes a frame body and a plurality of control boxes on the frame body. The frame body is provided with a plurality of connecting frames, and the connecting frames are mounted on the supporting frame by screws.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The utility model realizes that the casing can be automatically flipped during the process of being transported from the production line to the transfer pallet by means of the support frame, the first cylinder, the flip bracket, the second cylinder, the mobile frame, the clamping block, the clamping slot, the heavy-duty clamping claws, the slide rail and the sliding block, so that the casing is changed from a horizontal state to a vertical state with the casing opening facing upward, preparing for the stator to be placed in the casing at a later time, without the need for manual operation, saving time and effort, reducing labor intensity and labor costs, improving work efficiency, avoiding safety hazards, and having a stable structure, easy operation and certain market prospects.

[0014] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the overall structure decomposition of the utility model;

[0017] Figure 3 It is an exploded schematic diagram of the flip inner support clamping mechanism of the utility model.

[0018] In the figure: 1. support drive mechanism; 11. support frame; 12. connecting plate; 13. first cylinder; 2. control mechanism; 21. frame body; 22. control box; 23. connecting frame; 3. flip inner support clamping mechanism; 31. flip bracket; 32. second cylinder; 33. moving frame; 34. clamping block; 35. clamping slot; 36. heavy-duty clamping claw; 37. slide rail; 38. slider. DETAILED DESCRIPTION

[0019] In order to facilitate the understanding of the present invention, the present invention will be described in more detail below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.

[0020] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly connected by technicians in the technical field of the present invention. The terminology used in the specification of the present invention is for the purpose of describing specific embodiments and is not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0022] Please refer to the attached Figure 1-3 A motor offline device includes a support drive mechanism 1, the support drive mechanism 1 includes a support frame 11, the support frame 11 is connected to a control mechanism 2 by bolts, a flip inner support clamping mechanism 3 is arranged at the lower end of the support frame 11, the flip inner support clamping mechanism 3 includes a flip bracket 31, the flip bracket 31 and the lower end of the support frame 11 are hinged, two synchronously running second cylinders 32 are arranged on the flip bracket 31, the output ends of the two second cylinders 32 are commonly connected to a moving frame 33, the lower sides of the moving frame 33 and the flip bracket 31 are both installed with a clamping block 34 by bolts, each of the clamping blocks 34 is clamped with a clamping slot 35, and the lower side of each of the clamping slots 35 is provided with a heavy-duty clamping claw 36.

[0023] The above structure flips the inner support clamping mechanism 3, so that the casing can be automatically flipped during the process of being transported from the production line to the transfer pallet, so that the casing changes from a horizontal state to a vertical state, to prepare for the later placement of the stator in the casing. No manual operation is required, which saves time and effort, reduces labor intensity and labor costs, improves work efficiency, avoids safety hazards, and has a stable structure, easy operation, and has certain market prospects.

[0024] The specific operation is as follows. First, under the action of the suspension rod (existing equipment, not shown in the figure), the heavy-duty clamp 36 in a horizontal state is inserted into the interior of the casing on the production line (the opening of the casing is facing the side at this time), and then the second cylinder 32 is started, the output end is extended, and the heavy-duty clamp 36 on the lower side of the movable frame 33 is pulled to move, so that the two heavy-duty clamps 36 support and clamp the casing from the inside. Under the action of the suspension rod, the casing is moved to the transfer pallet, and then the first cylinder 13 is started, the output end is shortened, and the flip bracket 31 is pulled counterclockwise to deflect ninety degrees, so that the casing is in a vertical direction. At this time, the opening of the casing is facing, which is convenient for placing the stator into the casing later.

[0025] Please refer to the attached Figure 1 and attached Figure 2 A first cylinder 13 is provided on one side of the support frame 11, and the output end of the first cylinder 13 is connected to the flip bracket 31 through a rotating shaft. The first cylinder 13 provides a driving force for the rotation of the flip bracket 31. A connecting disk 12 is provided on the upper end of the support frame 11, and the connecting disk 12 can be connected to the suspension rod. The control mechanism 2 includes a frame body 21 and a plurality of control boxes 22 on the frame body 21. A plurality of connecting frames 23 are provided on the frame body 21, and the connecting frames 23 are mounted on the support frame 11 by screws.

[0026] Please refer to the attached Figure 1 and attached Figure 3 Two slide rails 37 are provided on the lower side of the flip bracket 31, and each of the slide rails 37 is slidably connected with a slider 38. The slider 38 is provided on the upper side of the movable frame 33. Through the mutual cooperation between the slide rails 37 and the slider 38, the movable frame 33 can move linearly stably on the lower side of the flip bracket 31. Each of the card blocks 34 and the corresponding card slots 35 are locked by bolts, which improves the fit, avoids shaking, and facilitates subsequent disassembly and maintenance.

[0027] The above description of the utility model in combination with the accompanying drawings is an exemplary description. Obviously, the specific implementation of the utility model is not limited to the above-mentioned method. As long as the non-substantial improvements are made by adopting the method concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. A motor offline device, comprising a support drive mechanism (1), the support drive mechanism (1) comprising a support frame (11), the support frame (11) being connected to a control mechanism (2) via bolts, characterized in that: The lower end of the support frame (11) is provided with a flip inner support clamping mechanism (3), the flip inner support clamping mechanism (3) comprising a flip bracket (31), the flip bracket (31) and the lower end of the support frame (11) being hinged, the flip bracket (31) being provided with two synchronously operated second cylinders (32), the output ends of the two second cylinders (32) being commonly connected to a moving frame (33), the lower sides of the moving frame (33) and the flip bracket (31) being both mounted with clamping blocks (34) by bolts, each of the clamping blocks (34) being clamped with a clamping slot (35), and the lower side of each of the clamping slots (35) being provided with a heavy-duty clamping claw (36).

2. A motor offline device according to claim 1, characterized in that: Two slide rails (37) are arranged on the lower side of the flip bracket (31), and each of the slide rails (37) is slidably connected to a sliding block (38), and the sliding block (38) is arranged on the upper side of the moving frame (33).

3. A motor offline device according to claim 1, characterized in that: Each of the clamping blocks (34) and the corresponding clamping slot (35) are locked by means of bolts.

4. A motor offline device according to claim 1, characterized in that: A first cylinder (13) is provided on one side of the support frame (11), and an output end of the first cylinder (13) is connected to the flip bracket (31) via a rotating shaft.

5. A motor offline device according to claim 4, characterized in that: A connecting plate (12) is provided at the upper end of the support frame (11).

6. A motor offline device according to claim 1, characterized in that: The control mechanism (2) comprises a frame body (21) and a plurality of control boxes (22) on the frame body (21); a plurality of connecting frames (23) are provided on the frame body (21), and the connecting frames (23) are mounted on the support frame (11) by means of screws.

Images