Steel rail fixing and reinforcing device for railway line maintenance

By designing a rail fixing and reinforcement device including a support frame, linkage box, clamping plate, adjustment components and laser level, the problem of inclination of the fixed structure during rail welding is solved, ensuring the stability of the rail level during welding, and improving welding quality and adaptability to use.

CN222575148UActive Publication Date: 2025-03-07赵子璇
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Patent Information

Application Number
CN202420551060.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-21
Publication Date
2025-03-07
Estimated Expiration
2034-03-21

AI Technical Summary

Technical Problem

Due to different areas of rail welding, the fixed structure is prone to inclination, which causes the rail to not be at the same level during welding, affecting the welding quality.

Method used

A rail fixing and reinforcement device for railway line maintenance is designed, including a support frame, linkage box, clamping plate, adjustment assembly and laser level. By adjusting the rotation of the assembly and adjusting the linkage box, ensure that the support frame can be placed horizontally when used in different areas. The laser level detects the verticality of the support frame, helping maintenance personnel adjust and ensuring the fixing effect of rails during welding.

Benefits of technology

Through this device, we ensure that the same horizontal line can be maintained during welding of rails, improve welding quality, adapt to different areas to use, reduce usage limitations, and improve the comprehensive use effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of railway maintenance and fixing, and discloses a steel rail fixing and reinforcing device for railway line maintenance, which comprises a support frame, a linkage box is slidably arranged in an inner cavity of the support frame, clamping plates are arranged on two sides of an inner cavity of the linkage box, and adjusting components are fixedly connected to two sides of the support frame. The bottom end of the adjusting assembly is connected with a supporting bottom plate in a sleeved mode, the bottom end of one side of an inner cavity of the supporting frame is connected with a laser gradienter in an embedded mode, and the bottom end of the supporting bottom plate is fixedly connected with an anti-skid pad. Therefore, the steel rail can be accurately kept at the same horizontal height during welding, the welding quality of the steel rail is improved, the steel rail welding device is suitable for different areas to use, the limitation during use is effectively reduced, and the comprehensive use effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of railway maintenance and fixing, in particular to a rail fixing and reinforcing device for railway line maintenance. Background Art

[0002] With the continuous development of railway construction, a crisscrossing network of railways, roads and underground engineering is increasingly forming. In order to ensure the normal operation of the railway, it is inevitable to maintain and reinforce the rails of the railway lines. The reinforcement of the rails plays a vital role in the construction of railways, not only to make the train safer during travel, but also to protect the lives of passengers on the train.

[0003] Rails are a kind of railway facilities used on railways, and cooperate with switches and turnouts to allow trains to run without turning. Tracks are usually composed of two balanced rails. After long-term use, they will be partially broken because they cannot bear the weight. At this time, workers are required to perform maintenance welding. However, the welding of the rails must make the two rails parallel. In order to facilitate the welding of rails, they are generally welded on site, which results in different welding areas of different rails, causing the fixed structure to be easily tilted when placed, so that the welded rails cannot be at the same level. The quality of welding does not meet the best standards, which reduces the maintenance quality of the rails. For this reason, we propose a rail fixing and reinforcement device for railway line maintenance. Utility Model Content

[0004] The utility model aims to provide a rail fixing and reinforcing device for railway line maintenance, so as to solve the problem in the background technology mentioned above that when the rails are welded, due to different areas, the fixing structure is prone to tilt during use, resulting in the rails not being at the same level during welding, thus affecting the welding quality.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rail fixing and reinforcement device for railway line maintenance, comprising a support frame, a linkage box is slidably provided in the inner cavity of the support frame, clamping plates are provided on both sides of the inner cavity of the linkage box, adjustment components are fixedly connected on both sides of the support frame, the bottom end of the adjustment component is sleeved and connected to a support base plate, a laser level is inlaid and connected at the bottom end of one side of the inner cavity of the support frame, and an anti-slip pad is fixedly connected to the bottom end of the support base plate.

[0006] Preferably, the adjustment assembly comprises an adjustment box, a third adjustment screw is threadedly connected to the top end of the adjustment box, a nesting shaft is rotatably connected to the bottom end of the third adjustment screw, and the nesting shaft is nested and connected to the upper surface of the support base plate.

[0007] Preferably, a first adjusting screw for adjusting the height of the linkage box is threadedly connected to the top of the support frame, a rotating connecting shaft is rotatably connected to the bottom surface of the first adjusting screw, and the rotating connecting shaft is nested in the upper surface of the linkage box.

[0008] Preferably, limiting sliding grooves are provided on both sides of the inner cavity of the support frame, and the limiting sliding grooves transversely penetrate the support frame and extend to the other side.

[0009] Preferably, both sides of the linkage box are fixedly connected with limiting sliding blocks adapted to the limiting sliding grooves, the upper end of the inner cavity of the linkage box is laterally rotatably connected with a second adjusting screw, and both ends of the second adjusting screw are respectively threadedly connected to the upper end of the clamping plate.

[0010] Preferably, a transmission rod is rotatably nested on one side of the limit sliding block, and the inner side of the transmission rod is fixedly connected to one side of the second adjusting screw.

[0011] Preferably, a limiting slide bar is provided at the lower end of the inner cavity of the linkage box, and the lower ends of the clamping plates are respectively sleeved on the surfaces of the limiting slide bar.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model arranges adjustment components at the outer ends of both sides of the support frame. When placed, the third adjustment screw can be rotated to enable the support frame to move up and down in the adjustment frame according to needs. During the rotation, the bottom end can be driven by the nested shaft connected by rotation at the bottom end to drive the support bottom plate to move up and down along the adjustment box, thereby adjusting the upper and lower heights of the support points on both sides of the support frame, so that the support frame can be placed horizontally when used in different areas, ensuring that the rails can be kept on the same horizontal line when welding, thereby improving the welding quality of the rails, and being suitable for use in different areas, effectively reducing the limitations during use and improving its comprehensive use effect.

[0014] 2. The utility model embeds a laser level at the bottom end of one side of the inner cavity of the support frame. The laser level can emit three groups of mutually perpendicular laser beams when in use, which are compared with the frame edge of the support frame to detect the verticality of the support frame when it is placed, so as to quickly determine whether the support frame is placed vertically, thereby facilitating maintenance personnel to make quick adjustments to ensure the fixing effect when welding the rails. At the same time, the anti-slip pad arranged at the bottom end of the support base plate can improve the anti-slip property of the support base plate when supporting, ensure the stability of the support, further improve the stability of the rails when welding, and thus improve the welding quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a cross-sectional view of the linkage box and the clamping plate of the utility model;

[0017] Figure 3 It is a structural schematic diagram of the adjustment component of the utility model.

[0018] In the figure: 1. support frame; 2. linkage box; 3. clamping plate; 4. first adjusting screw; 5. limit slide groove; 6. rotating connecting shaft; 7. second adjusting screw; 8. limit slider; 9. transmission rod; 10. adjustment assembly; 11. support base plate; 12. laser level; 13. limit slide rod; 15. adjustment box; 16. third adjusting screw; 17. nested shaft; 18. anti-slip pad. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] like Figure 1-3 As shown, a rail fixing and reinforcement device for railway line maintenance comprises a support frame 1, a linkage box 2 is slidably provided in the inner cavity of the support frame 1, clamping plates 3 are provided on both sides of the inner cavity of the linkage box 2, and adjusting components 10 are fixedly connected on both sides of the support frame 1, and the bottom end of the adjusting component 10 is sleeved and connected with a support base plate 11, and a laser level 12 is embedded and connected at the bottom end of one side of the inner cavity of the support frame 1, and an anti-skid pad 18 is fixedly connected to the bottom end of the support base plate 11; with the help of the support frame 1, the overall support of the fixing device can be achieved, and when fixing, the clamping plate 3 can be adjusted with the help of the linkage box 2, so as to facilitate the clamping of different rails, and with the help of a laser detector, the verticality of the support frame 1 can be detected when it is placed, so as to facilitate and quickly judge whether the support frame 1 is placed vertically, so as to facilitate and cooperate with maintenance personnel to make quick adjustments, and ensure the fixing effect when welding the rails, and at the same time, the anti-skid pad 18 arranged at the bottom end of the support base plate 11 can improve the anti-skid property of the support base plate 11 when supporting, and ensure the stability effect when supporting.

[0021] Among them, the adjustment component 10 includes an adjustment box 15, the top of the adjustment box 15 is threadedly connected to a third adjustment screw 16, the bottom end of the third adjustment screw 16 is rotatably connected to a nested shaft 17, and the nested shaft 17 is nested and connected to the upper surface of the support base plate 11; the rotation of the third adjustment screw 16 can make it move up and down in the adjustment frame, and during the rotation process, it can drive the bottom end through the nested shaft 17 rotatably connected to the bottom end to drive the support base plate 11 to move up and down along the adjustment box 15, thereby adjusting the upper and lower heights of the support points on both sides of the support frame 1, so that the support frame 1 can be placed horizontally when used in different areas.

[0022] Among them, the top of the support frame 1 is threadedly connected with a first adjusting screw 4 for adjusting the height of the linkage box 2, and the bottom surface of the first adjusting screw 4 is rotatably connected with a rotating connecting shaft 6, and the rotating connecting shaft 6 is nested in the upper surface of the linkage box 2; the rotation of the first adjusting screw 4 drives the linkage box 2 connected at the bottom and the clamping plate 3 arranged on the inner side of the linkage box 2 to slide up and down, so that the upper and lower heights of the clamping plate 3 can be adjusted according to needs, which is convenient for fixing and reinforcing when welding different rails.

[0023] Among them, the inner cavity of the support frame 1 is provided with a limit slide groove 5 on both sides, and the limit slide groove 5 horizontally penetrates the support frame 1 and extends to the other side, and the two sides of the linkage box 2 are fixedly connected with a limit slider 8 adapted to the limit slide groove 5, and the upper end of the inner cavity of the linkage box 2 is horizontally rotatably connected with a second adjusting screw 7, and the two ends of the second adjusting screw 7 are respectively threadedly connected to the upper end of the clamping plate 3, and a transmission rod 9 is rotatably nested on one side of the limit slider 8, and the inner side of the transmission rod 9 is fixedly connected to one side of the second adjusting screw 7, and a limit slide rod 13 is provided at the lower end of the inner cavity of the linkage box 2, and the clamping The lower ends of the plates 3 are respectively sleeved on the surfaces of the limit slide bars 13; the limit sliding connection between the limit slide groove 5 and the limit slider 8 can ensure that the linkage box 2 and the clamping plate 3 can stably and vertically move up and down inside the support frame 1, and when clamping, the second adjustment slide groove is driven to rotate by the transmission rod 9 arranged on one side of the linkage box 2, so that the clamping plates 3 threaded on both sides are driven to move toward or relative to each other under the limit of the limit slide bar 13 through the threads opposite to each other at both ends of the surface, so as to adapt to the clamping of rails of different sizes, ensure the stability of the rails during welding, and improve the welding maintenance effect.

[0024] It should be noted that the utility model is a rail fixing and reinforcement device for railway line maintenance. After the two groups of support frames 1 are placed horizontally and stably, the linkage box 2 connected to the bottom end and the clamping plate 3 arranged on the inner side of the linkage box 2 are driven to slide up and down through the rotation of the first adjusting screw 4, and the linkage box 2 and the clamping plate 3 are limited by the limiting slide block 8 and the limiting slide grooves 5 opened on both sides of the support frame 1, so that the linkage box 2 and the clamping plate 3 can move up and down smoothly and vertically, and when clamping, the moving groove of the clamping plate 3 is supported to the bottom end, and the rail is placed between the clamping plates 3, and then the second adjusting slide groove is driven to rotate with the help of the transmission rod 9 set on one side of the linkage box 2, so that the clamping plates 3 threaded on both sides are driven to move toward each other under the limit of the limiting slide bar 13 through the opposite threads at both ends of the surface, so that the welded rails are clamped on the same horizontal line, and the staff can accurately weld the broken rails at this time.

[0025] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rail fixing and reinforcement device for railway line maintenance, comprising: A support frame (1), characterized in that: a linkage box (2) is slidably provided in the inner cavity of the support frame (1), clamping plates (3) are provided on both sides of the inner cavity of the linkage box (2), adjustment components (10) are fixedly connected to both sides of the support frame (1), the bottom end of the adjustment component (10) is sleeved and connected to a support base plate (11), a laser level (12) is embedded and connected at the bottom end of one side of the inner cavity of the support frame (1), and an anti-slip pad (18) is fixedly connected to the bottom end of the support base plate (11).

2. A rail fixing and reinforcement device for railway line maintenance according to claim 1, characterized in that: The adjustment assembly (10) comprises an adjustment box (15), the top end of the adjustment box (15) is threadedly connected to a third adjustment screw (16), the bottom end of the third adjustment screw (16) is rotatably connected to a nesting shaft (17), and the nesting shaft (17) is nested and connected to the upper surface of the supporting base plate (11).

3. The rail fixing and reinforcement device for railway line maintenance according to claim 1, characterized in that: The top end of the support frame (1) is threadedly connected to a first adjusting screw (4) for adjusting the height of the linkage box (2); the bottom end surface of the first adjusting screw (4) is rotatably connected to a rotating connecting shaft (6), and the rotating connecting shaft (6) is nested in the upper surface of the linkage box (2).

4. The rail fixing and reinforcement device for railway line maintenance according to claim 1, characterized in that: Limiting slide grooves (5) are provided on both sides of the inner cavity of the support frame (1), and the limiting slide grooves (5) penetrate the support frame (1) transversely and extend to the other side.

5. The rail fixing and reinforcement device for railway line maintenance according to claim 1, characterized in that: Both sides of the linkage box (2) are fixedly connected with limit sliders (8) adapted to the limit slide grooves (5); the upper end of the inner cavity of the linkage box (2) is laterally rotatably connected with a second adjusting screw (7), and the two ends of the second adjusting screw (7) are respectively threadedly connected to the upper end of the clamping plate (3).

6. A rail fixing and reinforcement device for railway line maintenance according to claim 5, characterized in that: A transmission rod (9) is rotatably nested on one side of the limit sliding block (8), and the inner side of the transmission rod (9) is fixedly connected to one side of the second adjusting screw rod (7).

7. The rail fixing and reinforcement device for railway line maintenance according to claim 1, characterized in that: A limiting slide bar (13) is provided at the lower end of the inner cavity of the linkage box (2), and the lower ends of the clamping plates (3) are respectively sleeved on the surfaces of the limiting slide bar (13).