Pouring mechanism for coal gangue concrete construction

By designing the pouring mechanism for coal gangue concrete construction, and using worm gears, worms and other components to adjust the angle of the discharge pipe and the discharge speed of the concrete, the problems of high labor intensity and waste of concrete in traditional pouring methods are solved, and a more efficient and convenient concrete pouring process is achieved.

CN222575183UActive Publication Date: 2025-03-07LIAONING TECHNICAL UNIVERSITY
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421194288.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-03-07
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The traditional concrete pouring method has the problems of high labor intensity for workers, difficult to control the concrete pouring speed, and easy to cause concrete splashing and waste.

Method used

A pouring mechanism for coal gangue concrete construction is designed, including the vehicle body, the vehicle bucket, the discharge pipe and the adjustment structure. The adjustment structure includes a worm gear, worm, motor, lifting cylinder and electric push rod. Through the cooperation of these components, the drop of the discharge pipe, angle adjustment and uniform discharge of concrete can be achieved.

Benefits of technology

It effectively avoids the serious problem of concrete splashing, reduces the loss of concrete, and reduces the intensity of manual labor. There is no need to install additional mud discharge pipes or manual hand-held pipes, making it easier to move and pour.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222575183U_ABST
    Figure CN222575183U_ABST
Patent Text Reader

Abstract

The utility model discloses a pouring mechanism for coal gangue concrete construction, and relates to the technical field of concrete pouring, the pouring mechanism comprises a vehicle body, a vehicle hopper and a discharge pipe, the vehicle hopper is arranged in the vehicle body, the lower end of the vehicle hopper is provided with a blanking pipe, the lower side of the vehicle hopper is fixedly connected with a mounting plate, and the lower side of the mounting plate is fixedly connected with the discharge pipe. And an adjusting structure is mounted between the blanking pipe and the discharging pipe. According to the utility model, coal gangue concrete is firstly thrown into the car hopper, after the device is pushed to a construction position, the discharging pipe is descended to be close to a pouring position, the concrete is discharged at a constant speed in cooperation with the spiral blade shaft, the concrete is prevented from being seriously splashed during subsequent pouring, and the angle of the discharging port of the discharging pipe is adjusted by matching the worm gear with the worm, so that the pouring efficiency is improved. The mud discharging direction is adjusted, a mud discharging pipeline does not need to be additionally installed, a worker does not need to hold the pipeline by hand to pour concrete, moving and pouring are more convenient, and the labor intensity of the worker is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of concrete pouring, in particular to a pouring mechanism for gangue concrete construction. Background Art

[0002] As an industrial solid waste, coal gangue is a black-gray rock with a low carbon content and harder than coal that accompanies coal seams during the coal-forming process. As one of the industrial waste residues with the largest emissions and the lowest utilization rate, coal gangue is mainly used in construction paving and coal gangue bricks, etc., and its utilization rate is relatively low. However, as a coarse aggregate, it is a good substitute for traditional concrete aggregates, and can save resources and protect the environment.

[0003] When pouring concrete, the traditional pouring method is to set up a pipe bracket and then have workers pour the pipes by hand. This method is more troublesome and increases the labor intensity of workers. At present, since the pouring speed of concrete is difficult to control during the pouring process, the concrete pouring speed is often too fast and the concrete splashes outside the wall, resulting in a waste of concrete. Utility Model Content

[0004] In order to solve the above problems, that is, to solve the problems raised by the above background technology, the utility model proposes a pouring mechanism for coal gangue concrete construction, which includes a vehicle body, a vehicle bucket and a discharge pipe, the vehicle bucket is placed in the vehicle body, a discharge pipe is provided at the lower end of the vehicle bucket, a mounting plate is fixedly connected to the lower side of the vehicle bucket, and an adjustment structure is installed between the discharge pipe and the discharge pipe;

[0005] The adjustment structure includes a worm gear, a worm, a motor 1, a lifting cylinder and a pair of electric push rods;

[0006] One end of the upper side of the discharge pipe is fixedly connected to the lifting cylinder, and the upper end of the lifting cylinder is slidably placed in the discharge pipe. The shaft hole bearing of the worm wheel is connected to the outside of the discharge pipe, and the worm wheel is meshed with the worm. The motor is fixedly connected to one side of the mounting plate, and the output end of the motor passes through the mounting plate and is fixedly connected to one end of the worm. The lower side of the worm wheel is fixedly connected to the symmetrical electric push rods, and the output ends of a pair of electric push rods are fixedly connected to the upper side of the discharge pipe.

[0007] The utility model is further configured as follows: one end of the discharge pipe is fixedly connected to motor 2, the output end of motor 2 passes through the discharge pipe and is fixedly connected to the spiral blade shaft, and the outer side of the spiral blade shaft fits into the inner wall of the discharge pipe.

[0008] The utility model is further configured as follows: the worm gear is located at the top of the feed tube.

[0009] The utility model is further configured as follows: the left-right swing angle of the discharge pipe is between 0-25°.

[0010] The utility model is further configured as follows: the motor 1 is a forward and reverse motor.

[0011] The beneficial technical effect of the utility model is as follows: the utility model first puts coal gangue concrete into the truck bed, pushes the device to the construction site, lowers the discharge pipe to a position close to the pouring, cooperates with the spiral blade shaft to keep the concrete discharging at a uniform speed, avoids serious concrete splashing during subsequent pouring, adjusts the discharge port angle of the discharge pipe through the worm gear and the worm, adjusts the direction of mud discharge, does not need to install additional mud discharge pipes, and does not need to manually hold the pipe to pour concrete, is more convenient to move and pour, and reduces the labor intensity of manual labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 The three-dimensional structure of the utility model is shown Figure 1 .

[0013] Figure 2 The three-dimensional structure of the utility model is shown Figure 2 .

[0014] Figure 3 A partial three-dimensional structural schematic diagram of the utility model is shown.

[0015] Figure 4 A schematic diagram of a half-section three-dimensional structure of the utility model is shown.

[0016] Attached figures are 1, truck bed, 2, truck body, 3, feed pipe, 4, discharge pipe, 5, lifting cylinder, 6, electric push rod, 7, worm, 8, motor one, 9, motor two, 10, worm gear, 11, spiral blade shaft. DETAILED DESCRIPTION

[0017] Please refer to the attached Figure 1-Figure 4 Those skilled in the art should understand that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.

[0018] The utility model proposes a pouring mechanism for gangue concrete construction. Before use, the discharge port of the discharge pipe 4 is perpendicular to the handle of the vehicle body 2, the discharge pipe 4 is at the highest position, and the output ends of a pair of electric push rods 6 are in a retracted state. Figure 1As shown, when using the device, first put the mixed coal gangue concrete into the truck bucket 1, and the concrete enters into one end of the discharge pipe 4 through the discharge pipe 3 and the lifting cylinder 5 under the action of gravity, push the car body 2 to the construction site, start a pair of electric push rods 6, the output ends of the pair of electric push rods 6 extend to drive the discharge pipe 4 to slide downward, and the discharge pipe 4 drives the lifting cylinder 5 to slide downward along the discharge pipe 3. When the discharge port of the discharge pipe 4 drops to a position close to the pouring position, close the pair of electric push rods 6, start the motor 1 8, the motor 1 8 drives the worm 7 to rotate, the worm 7 drives the worm gear 10 meshing therewith to rotate, the worm gear 10 drives the discharge pipe 4 to rotate through the pair of electric push rods 6, the discharge pipe 4 drives the lifting cylinder 5 to rotate along the discharge pipe 3, when the angle of the discharge pipe 4 is rotated to an angle suitable for mud discharge, close the motor 1 8, start the motor 2 9, the motor 2 9 drives the spiral blade shaft 11 to rotate along the discharge pipe 4, and the spiral The blade shaft 11 rotates to transport the concrete in the discharge pipe 4 toward the outlet at a uniform speed. The discharge pipe 4 is located close to the pouring position, and cooperates with the spiral blade shaft 11 to keep the concrete discharging at a uniform speed, effectively avoiding the serious problem of concrete splashing during pouring and reducing the loss of concrete. When the device is in use, there is no need to install an additional mud discharge pipe, nor is there any need to manually hold the pipe to pour the concrete. It is more convenient to move and pour, and reduces the labor intensity of manual labor. If the amount of concrete to be poured is greater than the capacity of the bucket 1, the hopper discharge pipe filled with concrete can be clamped and fixed in the bucket 1 of the vehicle body 2 to achieve the purpose of continuous pouring. When the pouring is completed, turn off the motor 2 9, and start a pair of electric push rods 6 again to raise the discharge pipe 4 to avoid collision of the lower discharge pipe 4 when moving the vehicle body 2. After pushing away the vehicle body 2, clean the device to avoid concrete solidification in the device, and restore the device to its initial state.

[0019] Although the present invention has been described by means of preferred embodiments, various modifications may be made to it without departing from its scope, and parts thereof may be replaced by equivalents. In particular, the technical features of the various embodiments may be combined arbitrarily as long as there is no structural conflict. The present invention is not limited to the specific embodiments disclosed herein, but covers all technical solutions within the scope of the claims.

[0020] In the description of the present invention, terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., which indicate directions or positional relationships, are based on the directions or positional relationships shown in the drawings and are only for the convenience of description. They do not mean that the device or element must have a specific orientation or be constructed and operated in a specific way. Therefore, these terms should not be regarded as limiting the present invention. In addition, the terms "first", "second", and "third" are only for description purposes and do not represent relative importance.

[0021] In addition, in the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, such as fixed connection, detachable connection, integral connection, mechanical connection, electrical connection, direct connection or indirect connection through an intermediate medium, or internal communication between two components. Those skilled in the art can understand the specific meanings of these terms in the present invention according to specific circumstances.

[0022] The term "comprise" and similar words are intended to cover a non-exclusive inclusion such that a process, article, or apparatus / device that comprises a list of elements includes not only those elements but also other elements not expressly listed or inherent to such process, article, or apparatus / device.

[0023] In summary, although the technical solution of the utility model has been described in conjunction with the preferred embodiments shown in the accompanying drawings, those skilled in the art should understand that its protection scope is not limited to these specific embodiments. Without departing from the principle of the utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions are still within the protection scope of the utility model.

Claims

1. A pouring mechanism for coal gangue concrete construction, comprising a vehicle body (2), a vehicle bucket (1) and a discharge pipe (4), characterized in that: The truck bucket (1) is placed in the vehicle body (2), a feed pipe (3) is provided at the lower end of the truck bucket (1), a mounting plate is fixedly connected to the lower side of the truck bucket (1), and an adjustment structure is installed between the feed pipe (3) and the discharge pipe (4); The adjustment structure comprises a worm wheel (10), a worm (7), a motor (8), a lifting cylinder (5) and a pair of electric push rods (6); One end of the upper side of the discharge pipe (4) is fixedly connected to the lifting cylinder (5), and the upper end of the lifting cylinder (5) is slidably arranged in the discharge pipe (3). The shaft hole bearing of the worm wheel (10) is connected to the outer side of the discharge pipe (3), and the worm wheel (10) is meshed with the worm (7). The motor (8) is fixedly connected to one side of the mounting plate, and the output end of the motor (8) passes through the mounting plate and is fixedly connected to one end of the worm (7). The lower side of the worm wheel (10) is fixedly connected to the symmetrical electric push rods (6), and the output ends of a pair of the electric push rods (6) are fixedly connected to the upper side of the discharge pipe (4).

2. A pouring mechanism for gangue concrete construction according to claim 1, characterized in that: One end of the discharge pipe (4) is fixedly connected to the second motor (9), and the output end of the second motor (9) passes through the discharge pipe (4) and is fixedly connected to the spiral blade shaft (11), and the outer side of the spiral blade shaft (11) is in contact with the inner wall of the discharge pipe (4).

3. The pouring mechanism for gangue concrete construction according to claim 1, characterized in that: The worm gear (10) is located at the top of the discharge pipe (3).