Stirring mechanism for vertical reaction kettle

By designing a stirring mechanism for a vertical reactor, the combined structure of scraper and movable rod is adopted to destroy the stirring regularity and enhance the sealing property, the cleaning and efficiency of the existing stirring mechanism is solved, and a more efficient stirring effect and a convenient cleaning process is achieved.

CN222586599UActive Publication Date: 2025-03-11ANHUI NINGMA IND CO LTD
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Patent Information

Application Number
CN202420673033.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2025-03-11
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

The existing stirring mechanism is difficult to clean the residual material in the inner wall of the stirring tank during the stirring process, and the stirring efficiency is low, especially when the stirring rod and the raw material rolling speed are close.

Method used

A stirring mechanism for a vertical reactor is designed, adopting a structure including an outer shell, an inner cylinder, a top plate and a stirring shaft. It is matched with a scraper and a movable rod. Through the coordination of the movable rod and a torsion spring, the stirring regularity is destroyed, the stirring effect is enhanced, and the sealing and cleaning convenience are improved through sealing gaskets and hydraulic push rods.

Benefits of technology

The stirring mechanism can effectively destroy the stirring regularity, improve the stirring efficiency, enhance the sealing property, and make the residual material in the inner wall of the stirring tank easy to clean through the design of the scraper.

✦ Generated by Eureka AI based on patent content.

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Abstract

The stirring mechanism comprises a shell, an inner barrel, a top plate and a stirring shaft, the inner barrel is installed in the shell, the top plate is attached to the top end of the shell, hydraulic push rods are symmetrically distributed at the bottom end of the shell, the output ends of the hydraulic push rods are connected with the bottom surface of the top plate, and a fixing frame is arranged at the bottom end of the top plate. One end of the stirring shaft is fixedly connected with the middle end of the fixing frame, a stirring rod and a scraping rod are arranged on the outer surface of the stirring shaft, a movable rod is arranged at the front end of the scraping rod, a movable shaft is arranged between the movable rod and the scraping rod, and a torsional spring is arranged on the outer surface of the movable shaft. According to the stirring mechanism for the vertical reaction kettle, the stirring effect is improved, the sealing performance is enhanced, the cleaning process is facilitated, and meanwhile, the stability of structural transmission is also ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of stirring mechanisms, in particular to a stirring mechanism for a vertical reactor. Background Art

[0002] Conventional mixing mechanisms are all fixed. Although they can complete the mixing work, they still have several defects:

[0003] 1. There is residual material on the inner wall of the mixing tank, which is not convenient for the next mixing work. The existing stirring rod is difficult to clean the inner wall of the mixing tank;

[0004] 2. During the stirring process, as the stirring speed of the stirring rod approaches the rolling speed of the raw materials, the stirring efficiency will decrease.

[0005] Therefore, a stirring mechanism that can clean the residual material on the inner wall of the stirring tank and disrupt the regular stirring is needed to solve the above problems. Utility Model Content

[0006] The utility model aims to provide a stirring mechanism for a vertical reactor, so as to solve the problems of inconvenience in cleaning the inner wall and poor stirring effect in the above-mentioned background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stirring mechanism for a vertical reactor, comprising an outer shell, an inner cylinder, a top plate and a stirring shaft, the inner cylinder is installed inside the outer shell, the top plate is fitted with the top of the outer shell, hydraulic push rods are symmetrically distributed at the bottom end of the outer shell, the output end of the hydraulic push rod is connected to the bottom surface of the top plate, a fixed frame is provided at the bottom end of the top plate, one end of the stirring shaft is fixedly connected to the middle end of the fixed frame, a stirring rod and a scraping rod are respectively provided on the outer surface of the stirring shaft, a movable rod is provided at the front end of the scraping rod, a movable shaft is provided between the movable rod and the scraping rod, and a torsion spring is provided on the outer surface of the movable shaft.

[0008] As a preferred technical solution of the present invention, the top plate and the fixing frame are movably connected to the outer shell and the inner tube respectively, and a sealing gasket is provided at the connecting end of the inner tube and the fixing frame.

[0009] As a preferred technical solution of the present invention, the scraper rod and the stirring rod are symmetrically distributed on the outer surface of the stirring shaft, and the scraper rod is movably connected to the inner surface of the inner cylinder, and a through cavity is opened inside the scraper rod.

[0010] As a preferred technical solution of the present invention, the outer surface of one end of the movable rod is rotatably connected to a movable connecting rod, and the other end of the movable connecting rod is rotatably connected to a guide seat, and the guide seat is slidably matched with the stirring rod.

[0011] As a preferred technical solution of the present invention, movable connecting rods are symmetrically distributed at the upper and lower ends of the guide seat, and the movable connecting rods are rotatably connected to the guide seat.

[0012] As a preferred technical solution of the present invention, fixed slides are symmetrically distributed at the upper and lower ends of the stirring rod, an extension rod is slidably connected inside the fixed slide, and one end of the extension rod is rotationally matched with the movable connecting rod.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the stirring mechanism for the vertical reactor:

[0014] Improve stirring effect: The stirring effect is improved by destroying the stirring regularity. Through structures such as movable rods, torsion springs, movable connecting rods, guide seats, and movable connecting rods, the stirring rod can more effectively destroy the tension of the liquid raw materials and increase the contact area with the raw materials, thereby improving the stirring effect. Enhance sealing: By setting a sealing gasket, it can be ensured that the internal raw materials will not leak out during the stirring process, thereby enhancing the sealing of the structure. Easy to clean: The scraper rod slides along the inner wall of the inner cylinder, so the remaining material on the inner wall of the inner cylinder can be shoveled out, facilitating the cleaning process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall internal front view structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the overall front view structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the overall internal top view structure of the utility model;

[0018] Figure 4 This is a front view structural diagram of the stirring rod of the utility model.

[0019] In the figure: 1. outer shell; 2. inner cylinder; 3. top plate; 4. fixed frame; 5. sealing gasket; 6. stirring shaft; 7. stirring rod; 8. scraper rod; 9. through cavity; 10. movable rod; 11. movable shaft; 12. torsion spring; 13. movable connecting rod; 14. guide seat; 15. movable connecting rod; 16. fixed slide seat; 17. extension rod; 18. hydraulic push rod. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-4The utility model provides a technical solution: a stirring mechanism for a vertical reactor, comprising an outer shell 1, an inner cylinder 2, a top plate 3 and a stirring shaft 6, the inner cylinder 2 is installed inside the outer shell 1, the top plate 3 is fitted with the top of the outer shell 1, and the bottom end of the outer shell 1 is symmetrically distributed with hydraulic push rods 18, the output end of the hydraulic push rod 18 is connected to the bottom surface of the top plate 3, a fixing frame 4 is arranged at the bottom end of the top plate 3, one end of the stirring shaft 6 is fixedly connected to the fixing frame 4 and the middle end of the fixing frame 4, a stirring rod 7 and a scraping rod 8 are respectively arranged on the outer surface of the stirring shaft 6, a movable rod 10 is arranged at the front end of the scraping rod 8, a movable shaft 11 is arranged between the movable rod 10 and the scraping rod 8, and a torsion spring 12 is arranged on the outer surface of the movable shaft 11.

[0022] The top plate 3 and the fixing frame 4 are movably connected to the outer shell 1 and the inner tube 2 respectively, and a sealing gasket 5 is provided at the connecting end of the inner tube 2 and the fixing frame 4. The sealing gasket 5 is provided between the fixing frame 4 and the inner tube 2 to ensure the sealing of the connecting end, so as to ensure that the internal raw materials will not leak out during the stirring process.

[0023] The scraper rod 8 and the stirring rod 7 are symmetrically distributed on the outer surface of the stirring shaft 6, and the scraper rod 8 is movably connected to the inner surface of the inner cylinder 2, and a through cavity 9 is opened inside the scraper rod 8. The scraper rod 8 slides with the inner cylinder 2 in a rotating state. One end of the scraper rod 8 is bucket-shaped and has a through cavity 9 inside. The scraper rod 8 can scrape off the residual material on the inner wall of the rotating inner cylinder 2 and discharge it from the through cavity 9, which can prevent the residual material from continuously accumulating on the surface of the scraper rod 8 and affecting the cleaning effect.

[0024] The outer surface of one end of the movable rod 10 is rotatably connected to a movable connecting rod 13, and the other end of the movable connecting rod 13 is rotatably connected to a guide seat 14. The guide seat 14 slides with the stirring rod 7. The movable rod 10 rotates with the movable connecting rod 13. When the position of one end of the movable connecting rod 13 changes, the guide seat 14 can be pushed to slide along the stirring rod 7. The movable rod 10 moves through the resistance generated by contact with water, and the torsion spring 12 counteracts the resistance. Due to the unequal resistance and the elastic force of the torsion spring 12, the movable rod 10 can shake, and the stirring regularity is destroyed by the change in the angle of the movable rod 10, thereby improving the stirring effect.

[0025] Active connecting rods 15 are symmetrically distributed at the upper and lower ends of the guide seat 14. The active connecting rod 15 is rotatably connected to the guide seat 14. The guide seat 14 pushes one end of the active connecting rod 15 to move during horizontal movement, thereby linking the extension rod 17 at the other end of the active connecting rod 15 to slide inside the fixed slide seat 16, ensuring the stability of the structural transmission.

[0026] Fixed slides 16 are symmetrically distributed at the upper and lower ends of the stirring rod 7, and an extension rod 17 is slidably connected inside the fixed slide 16. One end of the extension rod 17 is rotatably coordinated with the movable connecting rod 15. The extension rod 17 is linked with the power generated by the raw material through the movable rod 10, so that it can reciprocate up and down inside the fixed slide 16, thereby further enhancing the effect of disrupting the regularity of raw material stirring.

[0027] Working principle: First, the inner cylinder 2 rotates under the driving mechanism. The driving mechanism includes a transmission structure composed of a motor and a gear at the bottom of the outer shell 1 and a rotating combination. When stirring, the raw material rolls inside the inner cylinder 2 under the influence of centrifugal force. The raw material contacts the movable rod 10 to generate resistance, and pushes the movable rod 10 to rotate with the movable shaft 11 as the center point. The torsion spring 12 is charged to resist the resistance, so that the movable rod 10 rotates slightly. At the same time, the angle between the movable rod 10 and the movable connecting rod 13 changes, and one end of the movable connecting rod 13 pushes the guide seat 14 along the movable shaft 11. Sliding along the outer surface of the guide seat 14, the movable connecting rod 15 on the outer surface of the guide seat 14 pushes the extension rod 17, so that the extension rod 17 is retracted and extended inside the fixed slide seat 16, thereby extending the length of the extension rod 17, increasing the contact area with the raw material, destroying the tension of the liquid raw material, and improving the stirring effect. When cleaning is required, the raw material inside the inner cylinder 2 continues to rotate after being discharged, and the hydraulic push rod 18 is started to lift the top plate 3 up and down. The scraper rod 8 slides along the inner wall of the inner cylinder 2, and can shovel out the residual material on the inner wall of the inner cylinder 2, thereby increasing the practicality of the overall structure.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A stirring mechanism for a vertical reactor, characterized in that: The invention comprises an outer shell (1), an inner cylinder (2), a top plate (3) and a stirring shaft (6), wherein the inner cylinder (2) is installed inside the outer shell (1), the top plate (3) is fitted with the top of the outer shell (1), the bottom end of the outer shell (1) is symmetrically provided with hydraulic push rods (18), the output end of the hydraulic push rods (18) is connected to the bottom surface of the top plate (3), a fixing frame (4) is provided at the bottom end of the top plate (3), one end of the stirring shaft (6) is fixedly connected to the fixing frame (4) and the middle end of the fixing frame (4), the outer surface of the stirring shaft (6) is respectively provided with a stirring rod (7) and a scraping rod (8), the front end of the scraping rod (8) is provided with a movable rod (10), a movable shaft (11) is provided between the movable rod (10) and the scraping rod (8), and a torsion spring (12) is provided on the outer surface of the movable shaft (11).

2. The stirring mechanism for a vertical reactor according to claim 1, characterized in that: The top plate (3) and the fixing frame (4) are movably connected to the outer shell (1) and the inner tube (2) respectively, and a sealing gasket (5) is provided at the connection end between the inner tube (2) and the fixing frame (4).

3. The stirring mechanism for a vertical reactor according to claim 1, characterized in that: The scraper rod (8) and the stirring rod (7) are symmetrically distributed on the outer surface of the stirring shaft (6), the scraper rod (8) is movably connected to the inner surface of the inner cylinder (2), and a through cavity (9) is provided inside the scraper rod (8).

4. The stirring mechanism for a vertical reactor according to claim 1, characterized in that: The outer surface of one end of the movable rod (10) is rotatably connected to a movable connecting rod (13), and the other end of the movable connecting rod (13) is rotatably connected to a guide seat (14), and the guide seat (14) is slidably matched with the stirring rod (7).

5. A stirring mechanism for a vertical reactor according to claim 4, characterized in that: Active connecting rods (15) are symmetrically distributed at the upper and lower ends of the guide seat (14), and the active connecting rod (15) is rotatably connected to the guide seat (14).

6. The stirring mechanism for a vertical reactor according to claim 1, characterized in that: A fixed slide seat (16) is symmetrically distributed at the upper and lower ends of the stirring rod (7), an extension rod (17) is slidably connected inside the fixed slide seat (16), and one end of the extension rod (17) is rotationally matched with the movable connecting rod (15).