Bolt dipping and throwing device
By designing a bolt dipping device with a multi-vacuum structure and a metal mesh with moderate strength, the problem that existing devices cannot coat multi-spec bolt workpieces and metal mesh is easily deformed, and uniform coating and recycling of dacro liquid are achieved.
Patent Information
- Application Number
- CN202420604719.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-27
AI Technical Summary
Existing bolt dipping devices cannot effectively coat bolt workpieces of various specifications, resulting in uneven coating layers and the metal mesh is prone to deformation or damage when dipping.
A bolt dipping device with a cylindrical cage structure with a top opening is designed, and multiple connecting rods and circular connecting plates are used to form multiple gaps, with a metal mesh of 200-940Mpa internally, and is welded and fixed with the metal mesh through reinforcement group to ensure the stability of the metal mesh and the uniform coating of multi-special bolt workpieces.
A uniform coating of bolt workpieces of various specifications is achieved, the coating efficiency is improved, the deformation and damage of the metal mesh is prevented during dipping and throwing, and the recycling of dacro liquid is promoted, saving dacro liquid.
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Figure CN222587082U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of bolt anticorrosion, in particular to a bolt immersion and throwing device. Background Art
[0002] In order to make the bolts more durable, it is necessary to perform Dacromet surface treatment on the processed bolt workpieces before leaving the factory to enhance their anti-corrosion performance. The Dacromet surface treatment is usually completed by a bolt immersion and throwing device in conjunction with a Dacromet liquid tank. Specifically, during operation, the bolt workpiece is first placed in the bolt immersion and throwing device, and then the bolt immersion and throwing device is immersed in the Dacromet liquid tank. The Dacromet liquid flows into the bolt immersion and throwing device through a metal mesh to complete the coating of the Dacromet liquid, so that the Dacromet liquid is coated on the surface of the bolt workpiece to form a coating layer.
[0003] However, the bolt immersion and spinning device is unable to coat bolt workpieces of various specifications, resulting in an uneven coating layer, and the metal mesh is easily deformed during immersion and spinning in the bolt immersion and spinning device, or even damaged after being hit by the bolt workpiece. Utility Model Content
[0004] In order to solve the above-mentioned technical problems, the utility model provides a bolt immersion and throwing device, which has a cylindrical cage structure with an open top, including: a circular top support member and a circular bottom plate parallel to each other, a plurality of connecting rods are vertically fixed between the lower surface of the circular top support member and the upper surface of the circular bottom plate, the plurality of connecting rods are arranged at equal intervals, and a plurality of circular connecting plates are arranged parallel to each other and at equal intervals along the length direction of the plurality of connecting rods, and each circular connecting plate vertically intersects with all the connecting rods to form a plurality of first gaps;
[0005] The inner surface of the annular bottom plate is fixedly connected to the reinforcing rib group, and the reinforcing rib group intersects with the inner surface of the annular bottom plate to form a plurality of second gaps, and a metal mesh parallel to the annular bottom plate is arranged in each second gap, and the metal mesh is respectively welded and fixed to the inner surface of the annular bottom plate and the reinforcing rib group.
[0006] The strength of the metal mesh is 200~940Mpa.
[0007] The pore size of the metal mesh is 2 to 20 mm.
[0008] Furthermore, the strength of the metal mesh is 600 MPa.
[0009] Furthermore, the pore size of the metal mesh is 10 mm.
[0010] Furthermore, the outer diameter of the annular bottom plate is smaller than the outer diameter of the annular top support member.
[0011] Furthermore, a groove is arranged on the outer surface of the annular top support member.
[0012] Furthermore, the groove has a depth of 50 to 80 mm and a width of 100 to 120 mm.
[0013] Furthermore, the reinforcing rib group includes at least one first reinforcing rib and at least one second reinforcing rib that intersect each other perpendicularly.
[0014] Furthermore, the number of the first reinforcing rib is 1.
[0015] Furthermore, the number of the second reinforcing ribs is 2.
[0016] Compared with the prior art, the bolt immersion and spinning device provided by the utility model can coat bolt workpieces of various specifications, and can form a uniform and smooth coating layer on the surfaces of bolt workpieces of different specifications. The coating efficiency is high, and the metal mesh is not easily deformed or damaged during immersion and spinning, thereby realizing the recycling of Dacromet liquid. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The structure diagram of the bolt immersion and throwing device according to the embodiment of the utility model is shown.
[0018] Description of main reference numerals:
[0019] 1: annular top support member, 11: groove, 2: annular bottom plate, 3: connecting rod, 4: annular connecting plate, 5: first reinforcing rib, 6: second reinforcing rib, 7: metal mesh, A: first gap, B: second gap. DETAILED DESCRIPTION
[0020] The specific implementation of the utility model is described in detail below. It should be understood that the implementation of the utility model is not limited to the embodiments shown in the accompanying drawings, and the protection scope of the utility model is not limited by the specific implementation. The words "first", "second" and similar words used in the utility model do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, similar words such as "one", "one" or "the" do not indicate quantity restrictions, but indicate that there is at least one. Unless otherwise expressly indicated, throughout the specification and claims, the term "include" or its changes such as "include" or "include" will be understood to include the stated elements or components, without excluding other elements or other components. Similar words such as "connect" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0021] Unless otherwise defined, the meanings of all technical terms and scientific terms used in the present invention are the same as those generally understood by ordinary technicians in the field. In addition, the meanings of the technical terms and scientific terms used in the present invention should be interpreted as having the same meaning as the corresponding terms defined in commonly used technical manuals, and should not be interpreted as having idealized or excessively formal meanings, unless explicitly defined in this utility model.
[0022] Figure 1 The schematic diagram of the structure of the bolt immersion and throwing device of the utility model is shown in FIG. Figure 1 The bolt immersion and throwing device has a cylindrical cage structure with an open top, which includes: a circular top support member 1 and a circular bottom plate 2 which are parallel to each other, a plurality of connecting rods 3 are vertically fixed between the lower surface of the circular top support member 1 and the upper surface of the circular bottom plate 2, the plurality of connecting rods 3 are arranged at equal intervals, and a plurality of circular connecting plates 4 are arranged parallel to each other and at equal intervals along the length direction of the connecting rods 3, and each circular connecting plate 4 intersects with all the connecting rods 3 vertically to form a plurality of first gaps A.
[0023] The inner surface of the annular bottom plate 2 is fixedly connected to the reinforcing rib group, and the reinforcing rib group intersects with the inner surface of the annular bottom plate 2 to form a plurality of second gaps B. A metal mesh 7 parallel to the annular bottom plate 2 is arranged in each second gap B, and the metal mesh 7 is respectively welded and fixed to the inner surface of the annular bottom plate 2 and the reinforcing rib group.
[0024] Furthermore, the reinforcing rib group includes at least one first reinforcing rib 5 and at least one second reinforcing rib 6 which intersect each other perpendicularly. In this embodiment, the number of the first reinforcing rib 5 is one, and the number of the second reinforcing rib 6 is two.
[0025] Furthermore, in order to facilitate the clamping of the bolt immersion and throwing device by a fixture such as an I-beam and reduce the weight of the bolt immersion and throwing device, a groove 11 is provided on the outer surface of the annular top support member 1.
[0026] Specifically, in order to enable the bolt-holding and immersion-swinging device to cooperate well with a clamp such as an I-beam and be clamped more firmly, the depth of the groove 11 is 50 to 80 mm and the width is 100 to 120 mm.
[0027] Furthermore, in order to prevent the metal mesh 7 from being deformed during the bolt immersion and throwing device, or even being damaged after being hit by the bolt workpiece, thereby causing the bolt workpiece to be thrown out, the strength of the metal mesh 7 is not less than 200Mpa. At the same time, from the perspective of cost control, the strength of the metal mesh 7 is not greater than 940Mpa, that is, the strength of the metal mesh 7 is 200~940Mpa.
[0028] Preferably, the strength of the metal mesh 7 is 600 MPa.
[0029] Furthermore, in order to be able to coat bolt workpieces of various specifications, the aperture of the metal mesh 7 is not greater than 20 mm. At the same time, in order to ensure that the Dacromet liquid used for coating can smoothly flow back to the Dacromet liquid tank and prevent it from remaining on the metal mesh 7, the aperture of the metal mesh 7 is not less than 2 mm, that is, the aperture of the metal mesh 7 is 2 to 20 mm.
[0030] Preferably, the pore size of the metal mesh is 10 mm.
[0031] Furthermore, in order to prevent the I-beam and other clamps from colliding or even damaging the connecting rod 3 and the annular connecting plate 4 when firmly clamping the bolt immersion device, the outer diameter of the annular bottom plate 2 is smaller than the outer diameter of the annular top support 1.
[0032] During operation, the bolt workpiece is placed in the bolt immersion and throwing device, and the bolt immersion and throwing device is firmly clamped by an I-beam or other clamps through the groove 11 on the outer surface of the circular top support 1, and then the bolt immersion and throwing device is immersed in the Dacromet liquid tank. Since the bolt immersion and throwing device is provided with a plurality of first gaps A and a metal mesh 7, the Dacromet liquid can flow freely into the bolt immersion and throwing device, and finally the I-beam or other clamps are driven by a motor to rotate forward and reverse, and then the bolt immersion and throwing device is swung, and the swing coating of the Dacromet liquid can be completed in a short time, so that the Dacromet liquid is evenly coated on the surface of the bolt workpiece to form a coating layer.
[0033] In summary, the utility model provides a bolt immersion and throwing device, which can coat bolt workpieces of various specifications by setting a first gap A and setting the aperture of the metal mesh 7 to 2-20 mm, and allows the Dacromet liquid to flow back to the Dacromet liquid tank smoothly to prevent it from remaining on the metal mesh 7, thereby realizing the recycling of the Dacromet liquid and saving the Dacromet liquid; by setting the strength of the metal mesh 7 to 200-940 MPa, the cost of the metal mesh 7 can be controlled, and the metal mesh 7 can be prevented from being deformed during immersion and throwing by the bolt immersion and throwing device, and from being damaged after being hit by the bolt workpiece, thereby causing the bolt workpiece to be thrown out; by making the outer diameter of the annular bottom plate 2 smaller than the outer diameter of the annular top support 1, it can prevent the I-beam and other clamps from colliding or even damaging the metal mesh 7 when firmly clamping the bolt immersion and throwing device.
[0034] The foregoing description of specific exemplary embodiments of the present invention is for the purpose of illustration and demonstration. These descriptions are not intended to limit the present invention to the precise form disclosed, and it is clear that many changes and variations can be made based on the above teachings. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the present invention and its practical application, so that those skilled in the art can realize and utilize various different exemplary embodiments of the present invention and various different options and changes. The scope of protection of the present invention is defined by the claims and their equivalents.
Claims
1. Bolt immersion and throwing device, characterized in that: A cylindrical cage structure with an open top, comprising: a circular top support member and a circular bottom plate parallel to each other, a plurality of connecting rods being vertically fixed between the lower surface of the circular top support member and the upper surface of the circular bottom plate, the plurality of connecting rods being arranged at equal intervals, a plurality of circular connecting plates being arranged parallel to each other and at equal intervals along the length direction of the plurality of connecting rods, each of the circular connecting plates being vertically intersected with all the connecting rods to form a plurality of first gaps; The inner surface of the annular bottom plate is fixedly connected to a reinforcing rib group, and the reinforcing rib group intersects with the inner surface of the annular bottom plate to form a plurality of second gaps, each of the second gaps is provided with a metal mesh parallel to the annular bottom plate, and the metal mesh is respectively welded and fixed to the inner surface of the annular bottom plate and the reinforcing rib group. The strength of the metal mesh is 200-940Mpa. The pore size of the metal mesh is 2 to 20 mm.
2. The bolt immersion and throwing device according to claim 1 is characterized in that: The strength of the metal mesh is 600 MPa.
3. The bolt immersion and throwing device according to claim 1 is characterized in that: The pore size of the metal mesh is 10 mm.
4. The bolt immersion and throwing device according to any one of claims 2 or 3, characterized in that: The outer diameter of the annular bottom plate is smaller than the outer diameter of the annular top support member.
5. The bolt immersion and throwing device according to claim 4 is characterized in that: A groove is arranged on the outer surface of the annular top support member.
6. The bolt immersion and throwing device according to claim 5 is characterized in that: The groove has a depth of 50 to 80 mm and a width of 100 to 120 mm.
7. The bolt immersion and spinning device according to any one of claims 1 to 6, characterized in that: The reinforcing rib group includes at least one first reinforcing rib and at least one second reinforcing rib which intersect each other perpendicularly.
8. The bolt immersion and throwing device according to claim 7 is characterized in that: The number of the first reinforcing rib is 1.
9. The bolt immersion and throwing device according to claim 7, characterized in that: The number of the second reinforcing ribs is 2.