Dried safflower filament impurity removal and classification device
By designing a dry saffron filament removal and classification device, using a multi-layer screening mechanism and collection device, the problems of low net harvesting rate and easy filament breakage in dry saffron picking are solved, and efficient removal and classification of dry saffron filament is achieved, and the value of the product is improved, such as medicinal, edible and oily.
Patent Information
- Application Number
- CN202420546973.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-20
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-20
AI Technical Summary
The existing dry saffron picking technology leads to a low net harvesting rate, the dry saffron filaments are prone to breakage and damage, and it is difficult to effectively remove impurities, affecting the value of its medicinal, edible and oily.
A dry saffron filament removal and classification device is designed, including a multi-layer screening mechanism and a collection device. The drive device and screen are driven by a servo drive motor to screen and classify, and dust, broken leaves, broken filaments and complete filaments are collected respectively.
It realizes efficient decomposition and classification of dried saffron filaments, removes dust and broken leaves, collects broken filaments as oil or dye raw materials, retains complete filaments as medicinal or edible raw materials, and improves picking efficiency and product quality.
Smart Images
Figure CN222587300U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of agricultural machinery, in particular to a device for removing impurities and classifying dried safflower silk. Background Art
[0002] Safflower is an annual crop with high economic value and multiple uses, with medicinal, edible, oil, dye, and other values. Dried safflower filaments have high value, but their texture is brittle. Existing picking technology leads to low picking rate and easy breakage of dried safflower filaments. Broken dried safflower filaments can play the value of oil, dye, etc., while complete filaments with a length of more than 18mm can be used as medicinal raw materials, which are considered to be of higher quality and value than broken filaments. The picked dried safflower filaments contain dust impurities, broken leaves, broken and damaged filaments, and complete filaments. This patent designs a dried safflower filament impurity removal and classification device to classify and collect the above substances. Utility Model Content
[0003] The main purpose of the utility model is to provide a device for removing impurities and classifying dried safflower silk.
[0004] The utility model relates to a device for removing impurities and classifying dried safflower silk, comprising an inlet device, a box, a first screening mechanism, a second screening mechanism, a third collecting device, a walking device, and a limiting device. The inlet device is fixed on the top of the box, directly opposite to the first screen, the limiting mechanism is installed below the first screening mechanism and the second screening mechanism and outside the box, the first screening mechanism is fixed on the first layer of the box, the second screening mechanism is fixed on the second layer of the box, the storage devices are distributed on both sides of the box, the storage box installation positions inside the boxes on both sides are provided with slide rails, the limiting mechanisms are installed outside the boxes on both sides, the servo drive motor is installed in the screening device base, the third collecting device is installed on the third layer inside the box, and the walking device is installed at the bottom of the outside of the box.
[0005] The technical solution of this utility model is as follows:
[0006] The dried safflower filaments enter the first screening mechanism through the inlet device. The first screening mechanism includes a first driving device. The servo drive motor 1 is fixed to the base of the impurity removal mechanism, and the output end is connected to the first driving turntable. The first driving turntable is connected to the first transmission shaft and the second transmission shaft. The end of the second transmission shaft is connected to the first driving device. The rotation of the turntable transmits power to the first driving device through the transmission shaft. The first driving device is connected to spring 1 and spring 2 at both ends. The first screening mechanism includes an impurity removal device. The upper part of the impurity removal mechanism base is hollowed out. The impurity removal device includes a first screen bracket fixed with the first driving device. The first connecting device and the first fastening device are installed at both ends of the first screen bracket, which are fixed to the two sides of the first screen. The debris storage device is fixed under the first screen and can enter along the slide rail. The limit device fixes the debris storage device after it enters the specified position.
[0007] The second screening mechanism includes a second drive device, the servo drive motor 2 is fixed to the classification mechanism base, the output end is connected to the second drive turntable, the second drive turntable is driven by a third transmission shaft and a fourth transmission shaft, the end of the fourth transmission shaft is connected to the second drive device, and the power is transmitted to the second drive device, and the second drive device is connected to springs 3 and 4 at both ends. The second screening mechanism includes a classification device, the upper part of the classification mechanism base is hollowed out, the impurity removal device includes a second screen bracket fixed with the second drive device, and the screen bracket is equipped with a second connecting device and a second fastening device at both ends, which are fixedly connected to the two sides of the second screen, and the broken safflower storage device is fixed under the second screen and can enter along the slide rail. The limit device fixes the debris storage device after it enters the specified position. The third collecting device is installed at the bottom of the box.
[0008] Through the above technical solution, the dried safflower filaments enter the import device, the servo drive motor 1 is started to drive the first drive turntable to rotate, the drive turntable drives the transmission shaft to move relatively, and drives the drive device to reciprocate along the springs at both ends. At the same time, the springs have a shock-absorbing and buffering effect. The drive device transmits power to the screen bracket and the screen. The screening device screens the filaments entering the screen from the import device. The filaments are cleaned at the first layer of the screen. The screen is driven by the first screen bracket. The dust, broken leaves and other impurities in the filaments pass through the screen and enter the debris storage device for cleaning. The filaments that have completed the cleaning enter the second screening mechanism, and the servo drive motor 2 outputs power to the second drive turntable. The second drive turntable transmits power to the second drive device through the third transmission shaft and the fourth transmission shaft. The second drive device drives the screen through the second screen bracket for classification. The broken filaments pass through the screen and enter the broken safflower storage device for classification. The dried safflower filaments enter the impurity removal device through the feeding mechanism. The dust, broken leaves and other impurities in this layer of dried filaments are collected into the first-layer storage box through the screen. The removed filaments then enter the second-layer sorting device. The broken dried filaments are collected into the second-layer storage box. The complete filaments that have completed the screening enter the third-layer collection mechanism for storage.
[0009] The beneficial effects of the utility model are as follows: the mixed dried safflower filaments after picking can be separated and classified, dust, broken leaves and other debris are screened out and removed, the next level of broken filaments are classified and collected, and can be used as raw materials for oil, dye and other purposes, and the higher quality complete filaments are finally collected at the bottom and can be used as raw materials for food, medicine and the like.
[0010] This device can be installed behind the safflower harvester as a debris removal module, or it can be used alone. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 The utility model provides a front view structural schematic diagram of a device for removing impurities and classifying dried safflower filaments.
[0012] Figure 2 The utility model provides a front view of the first layer selection mechanism of the dry safflower silk impurity removal and classification device.
[0013] Figure 3 The utility model provides a rear view of the first-layer selection mechanism of a dry safflower silk impurity removal and classification device.
[0014] Figure 4 It is a front view of the second-layer screening mechanism of the dried safflower silk impurity removal and classification device provided by the utility model.
[0015] Figure 5 The utility model provides a rear view of the second-layer screening mechanism of the safflower silk impurity removal and classification device.
[0016] Figure 6 It is a rear view of a limiting device on a box body of a safflower silk impurity removing and sorting device provided by the utility model.
[0017] The reference numerals are: 100 inlet device, 200 box, 300 first screening mechanism, 301 first screen, 302 debris storage device, 303 first screen bracket, 304 first connecting device, 305 first fastening device, 306 impurity removal mechanism base, 307 servo drive motor 1, 308 first drive turntable, 309 first transmission shaft, 310 second transmission shaft, 311 first sliding device, 312 spring 1, 313 spring 2, 400 second screening mechanism, 401 second screen, 402 broken red Flower storage device, 403 second screen bracket, 404 second connecting device, 405 second fastening device, 406 classification mechanism base, 407 servo drive motor 2, 408 second drive turntable, 409 third transmission shaft, 410 fourth transmission shaft, 411 second sliding device, 412 spring 3, 413 spring 4, 500 third collecting mechanism, 600 walking device, 700 limiting device, 701 storage box slide rail, 702 bracket fixing slot, 703 storage box limiting handle 1, 704 storage box limiting handle 2 DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] Example:
[0020] A device for removing impurities and classifying dried safflower silk, comprising:
[0021] Box body 100; inlet device 200; first screening mechanism 300, the first screening mechanism 300 is fixed on the first-layer mounting frame in the box body; second screening mechanism 400, the second screening mechanism 400 is fixed on the second-layer mounting frame in the box body; third collecting device 500, the third collecting device is fixed on the bottom of the box body; walking device 600, the walking device is symmetrically installed on the outside of the box body; limiting device 700, the limiting device is installed at the entrance of the storage box.
[0022] The box outside the device includes a box 100, an inlet device 200, and a traveling device 600. The inner wall of the inlet device 200 is polished, and the bottom diameter is smaller than the top diameter. The traveling device 600 is symmetrically distributed at the bottom of the box 100, fixed to the box by bolts, and can turn freely.
[0023] The first screening mechanism 300 is fixed on the first layer of the box body, the debris removal mechanism base 306 is installed above the bracket fixing groove 702, and the debris storage device 302 is installed inside the storage box slide rail 701.
[0024] The first screening mechanism 300 is internally provided with a first driving device, which includes a servo driving motor 307 installed in the impurity removal mechanism base 306, a first driving turntable 308 installed at the output end of the servo driving motor 307, a first transmission shaft 309 and a second transmission shaft 310 connected to the first driving turntable 308, and a spring 1 312 and a spring 2 (313) are connected at both ends of the first driving device 311.
[0025] The first screening mechanism 300 includes a debris removal device, which includes a first screen support 303 fixed on the debris removal mechanism base 306, the first screen 301 and the first screen support 303 are fixed by a first connecting device 304 and a first fastening device 305, and the first screen support 303 is connected to a first driving device 311.
[0026] The second screening mechanism 400 is installed on the second layer of the box body, and a second driving device is installed inside. The second driving device includes a servo driving motor 2 407, which is installed in the classification mechanism base 406. The second driving turntable 408 is installed at the output end of the servo driving motor 2 407. The third transmission shaft 409 and the fourth transmission shaft 410 are connected to the second driving turntable 408. The second driving device 411 is connected to springs 3 412 and 4 (413) at both ends.
[0027] The second screening mechanism 400 includes a classification device, which includes a second screen support 403 fixed on the classification mechanism base 406, the second screen 401 and the second screen support 403 are fixed by a second connecting device 404 and a second fastening device 405, and the second screen support 403 is connected to the second driving device 411.
[0028] As attached Figure 1-6 The device for removing impurities from and classifying dried safflower filaments is shown. The device is provided with a multi-layer classification and screening mechanism. The setting of the classification and screening mechanism can make the rotating disk drive the linkage rod to push the driving device to slide, so that the screen moves relative to the storage box, and the filaments move to the bottom along the screen, and the impurities and broken filaments in the filaments are classified and collected. The high-quality complete filaments fall into the third layer and are stored by the collecting device, which can meet the requirements of removing impurities, classifying and collecting filaments. The specific structure of the screening and classification device is set as follows:
[0029] In some embodiments, as shown in the attached Figure 1-6 As shown:
[0030] The impurity removal device includes a first screen 301 and a first screen bracket 303 for screening dust and broken leaves, with a first connecting device 304 and a first fastening device 305 fixed in the middle, a servo drive motor 1 307 is installed at the rear end of the impurity removal mechanism base 306, and a first drive device is installed at the front end, and the first drive device includes a first drive turntable 308, a first transmission shaft 309, a second transmission shaft 310, a drive device 311, a spring 1 312 and a spring 2 313 connected to both sides of the drive device 311. The limit device 700 is installed on the side panel of the box, and the walking device 600 is installed at the bottom of the box. The classification device includes a second screen 401 for screening broken filaments, a second screen bracket 403, a second connecting device 404 and a second fastening device 405 are fixed in the middle, a servo drive motor 2 407 is installed at the rear end of the classification mechanism base 406, and a second drive device is installed at the front end, and the second drive device includes a second drive turntable 408, a third transmission shaft 409, a fourth transmission shaft 410, a drive device 411, a spring three 412 and a spring four 413 connected on both sides of the drive device 411.
[0031] In some embodiments, as shown in the attached Figure 1-6 As shown, the dried safflower filaments follow the inlet device 100 into the first screen 301 inside the box, the servo drive motor 1 307 is started, the first drive turntable 308 connected to the output end rotates, driving the first drive turntable 308 connected to the first drive turntable 308 to make relative motion with the second drive shaft 310, the power is transmitted to the drive device 311 along the end of the second drive shaft, the drive device 311 makes reciprocating motion, and the spring 1 312 and spring 2 313 connected at both ends play a shock absorbing and buffering role. The upper front end of the impurity removal mechanism base 306 is hollowed out, the first screen bracket 303 passes through the classification mechanism base 306 to connect the drive device 311, and transmits power to the first screen 301. The impurity removal mechanism base 306 is fixed in the bracket fixing groove 702, and after the debris storage device 302 enters the storage box slide rail 701 position, the storage box limit handle 1 703 and the storage box limit handle 2 704 are closed. The debris passes through the first screen 301 and enters the debris storage device 302.
[0032] In some embodiments, as shown in the attached Figure 1As shown, the filaments that have been cleaned slide into the second screen 401. The servo drive motor 2 407 is started, and the second drive turntable 408 connected to the output end rotates, driving the third transmission shaft 409 and the fourth transmission shaft 410 connected to the second drive turntable 408 to make relative motion, and the power is transmitted to the drive device 411 along the end of the fourth transmission shaft. The drive device 411 makes reciprocating motion, and the springs 3 412 and 413 connected at both ends play a shock-absorbing and buffering role. The upper front end of the classification mechanism base 403 is hollowed out, and the second screen bracket 403 passes through the classification mechanism base 405 to connect the second sliding device 412, and transmits power to the second screen 401. The broken filaments pass through the second screen 401 and enter the broken safflower storage device 402. The complete filaments that reach a certain length enter the third-layer collection mechanism 500.
[0033] The above embodiments are only for illustrating the technical concept and features of the utility model, and their purpose is to enable people familiar with this technology to understand the content of the utility model and implement it accordingly. The description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A device for removing impurities and classifying dried safflower silk, characterized in that: include: A box body (100); an inlet device (200); a first screening mechanism (300), the first screening mechanism (300) being fixed on a first-layer mounting frame in the box body; a second screening mechanism (400), the second screening mechanism (400) being fixed on a second-layer mounting frame in the box body; a third collecting device (500), the third collecting device being fixed on the bottom of the box body; a walking device (600), the walking device being symmetrically mounted on the outside of the box body; and a limiting device (700), the limiting device being mounted at the entrance of the storage box.
2. The device for removing impurities and classifying dried safflower filaments according to claim 1, characterized in that: The box body outside the device comprises a box body (100), an inlet device (200), and a running device (600). The inner wall of the inlet device (200) is polished, and the bottom diameter is smaller than the top diameter. The running device (600) is symmetrically distributed at the bottom end of the box body (100), fixed to the box body by bolts, and can be freely turned.
3. The device for removing impurities and classifying dried safflower silk according to claim 1, characterized in that: The first screening mechanism (300) is fixed to the first layer of the box body, the debris removal mechanism base (306) is installed above the bracket fixing groove (702), and the debris storage device (302) is installed inside the storage box slide rail (701).
4. The device for removing impurities and classifying dried safflower silk according to claim 1, characterized in that: The first screening mechanism (300) is internally provided with a first driving device, the first driving device comprising a servo driving motor 1 (307) installed in the impurity removal mechanism base (306), a first driving turntable (308) installed at the output end of the servo driving motor 1 (307), a first transmission shaft (309) and a second transmission shaft (310) connected to the first driving turntable (308), and a spring 1 (312) and a spring 2 (313) connected to both ends of the first driving device (311).
5. The device for removing impurities and classifying dried safflower silk according to claim 1, characterized in that: The first screening mechanism (300) comprises a debris removal device, the debris removal device comprising a first screen support (303) fixed on a debris removal mechanism base (306), the first screen (301) and the first screen support (303) being fixed via a first connecting device (304) and a first fastening device (305), and the first screen support (303) being connected to a first driving device (311).
6. The device for removing impurities and classifying dried safflower silk according to claim 1, characterized in that: The second screening mechanism (400) is installed on the second layer of the box body, and a second driving device is installed inside. The second driving device includes a servo driving motor 2 (407) installed in the classification mechanism base (406). The second driving turntable (408) is installed at the output end of the servo driving motor 2 (407). The third transmission shaft (409) and the fourth transmission shaft (410) are connected to the second driving turntable (408). The second driving device (411) is connected to a spring 3 (412) and a spring 4 (413) at both ends.
7. The device for removing impurities and classifying dried safflower silk according to claim 1, characterized in that: The second screening mechanism (400) comprises a classification device, wherein the classification device comprises a second screen support (403) fixed on a classification mechanism base (406), the second screen (401) and the second screen support (403) are fixed via a second connecting device (404) and a second fastening device (405), and the second screen support (403) is connected to a second driving device (411).