Automatic sorting device for connectors
By designing the connector automated sorting device, and automatically conducting and high-voltage detection of network connectors using conveyor belts and detection mechanisms, the problems of low detection efficiency and poor consistency in the prior art are solved, more efficient detection and sorting are achieved, and yield rate is improved.
Patent Information
- Application Number
- CN202420732843.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-10
AI Technical Summary
Existing network connector detection mainly relies on manual operation, with low test efficiency and poor consistency of results, resulting in a low yield rate of connectors.
An automatic connector sorting device is designed, and the connector is sent to the detection mechanism through a conveyor belt, and the telescopic cylinder and the connection device are used for conduction and high-pressure detection. The detection data is analyzed by the processor, and the unqualified connectors are sorted by the sorting cylinder.
Improves the efficiency and consistency of connector detection, reduces manual operation errors, and improves the yield rate of network connectors.
Smart Images

Figure CN222587350U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of network connector detection, in particular to an automatic connector sorting device. Background Art
[0002] In modern life and work, using the Internet for communication or office work has become a common practice, and the quality of the network often affects people's use of it. The quality of the network includes aspects such as the network or network failure, and there are many reasons that affect network speed or network failure, such as poor contact of the network cable, incorrect network card driver, incorrect network setting parameters, etc., but the most fundamental reason that affects network speed or network failure is whether the network hardware facilities (crystal head) are normal, and whether the connection between the various network hardware facilities is correct. Therefore, we often need to perform conduction, high voltage and other tests on the network hardware.
[0003] At present, the detection of network connectors used for network connection is mainly carried out manually. During the test, the network connectors need to be manually inserted into the comprehensive tester one by one for testing. The test efficiency is low and the consistency of the test results is poor. Therefore, the yield rate of network connectors is generally low. Utility Model Content
[0004] In view of the deficiencies of the prior art, the utility model provides an automatic connector sorting device to solve the problems that the existing connector detection device requires manual insertion of connectors into a comprehensive monitor for testing one by one, resulting in low testing efficiency.
[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: an automatic connector sorting device, comprising a mounting frame, a conveyor belt is arranged on the mounting frame, a plurality of limit frames are equidistantly arranged on the surface of the conveyor belt, a support frame is arranged above the mounting frame, a processor is arranged on the top of the support frame, a telescopic cylinder vertically downward is arranged on the inner top of the support frame, a detection mechanism is installed at the bottom end of the telescopic cylinder, a connecting device is connected to the bottom of the detection mechanism, the connecting device corresponds to the center pin in the connector body, a horizontal sorting cylinder is arranged on one side of the mounting frame, and the sorting cylinder is located on one side of the support frame.
[0006] Preferably, driving wheels are provided at both ends of the mounting frame, and the conveyor belt is provided on the outside of the driving wheels.
[0007] Preferably, the top of the connection device is connected to the detection mechanism via a connecting column.
[0008] Preferably, the connection device comprises a connection cylinder with an opening at the bottom, and an arc-shaped clamping piece is installed inside the connection cylinder through a spring assembly, and the clamping piece is tightly attached to the center pin in the connector body.
[0009] Preferably, there are two clamping pieces, which are respectively located on both sides of the connecting tube.
[0010] Preferably, the spring assembly includes an outer cylinder fixedly connected to the connecting cylinder, and an inner cylinder fixedly connected to the clamping piece, an end of the inner cylinder is inserted into the outer cylinder, and compression springs are arranged in the inner cylinder and the outer cylinder.
[0011] Preferably, a guide groove extending along the axial direction of the outer cylinder is provided on the outer cylinder, and a guide block slidably matched with the guide groove is provided on the outer surface of the inner cylinder.
[0012] Preferably, a first drainage channel is provided on one side of the conveyor belt, the first drainage channel is located at a corresponding surface of the sorting cylinder, and a second drainage channel is provided at the output end of the conveyor belt.
[0013] Preferably, a horizontal mounting plate is provided on one side of the conveyor belt, the sorting cylinder is horizontally fixed on the mounting plate, and the output end of the sorting cylinder corresponds to the first drainage channel.
[0014] Preferably, a horizontal supporting plate is provided inside the conveyor belt, and the supporting plate is located directly below the detection mechanism.
[0015] The utility model provides an automatic connector sorting device, which has the following beneficial effects:
[0016] The utility model delivers the connector body to the bottom of the detection mechanism through a conveyor belt, and the telescopic cylinder presses down the detection mechanism, so that the connection device is in close contact with the center pin of the connector body. The detection mechanism is used to perform conduction, high voltage and other tests on the connector body, and the detection data is transmitted to the processor. The processor can determine whether the network connector is qualified according to the analysis of the detection data. The processor transmits the electrical signal to the sorting cylinder, and uses the sorting cylinder to push the unqualified connector body into the first drainage channel, thereby sorting the connector body to improve the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a top view of the utility model;
[0018] Figure 2 This is a schematic diagram of the internal structure of the utility model after the first drainage channel and the second drainage channel are removed;
[0019] Figure 3It is a schematic diagram of the combination of the connection device and the center needle of the utility model;
[0020] Figure 4 It is a structural schematic diagram of the connection device of the utility model;
[0021] Figure 5 is a cross-sectional schematic diagram of the connection device of the utility model;
[0022] Figure 6 It is a structural schematic diagram of the spring assembly of the utility model.
[0023] In the figure:
[0024] 1. Conveyor belt; 2. Limit frame; 3. Driving wheel; 4. Support frame; 5. Telescopic cylinder; 6. Detection mechanism; 7. Connecting device; 701. Connecting cylinder; 702. Spring assembly; 7021. Outer cylinder; 7022. Inner cylinder; 7023. Compression spring; 7024. Guide groove; 7025. Guide block; 703. Clamping piece; 8. Connector body; 801. Center needle; 9. Mounting frame; 10. First drainage channel; 11. Second drainage channel; 12. Sorting cylinder; 13. Carrying plate; 14. Mounting plate; 15. Processor. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-6 The utility model provides a technical solution: an automatic connector sorting device, including a mounting frame 9, a conveyor belt 1 is arranged on the mounting frame 9, and a plurality of limit frames 2 are equidistantly arranged on the surface of the conveyor belt 1, a support frame 4 is arranged above the mounting frame 9, a processor 15 is arranged on the top of the support frame 4, a telescopic cylinder 5 vertically downward is arranged on the inner top of the support frame 4, and a detection mechanism 6 is installed at the bottom end of the telescopic cylinder 5, the detection mechanism 6 is a comprehensive monitoring instrument, which is a mature technology in the prior art, and can perform conduction, high voltage and other detections on the connector, and transmit the detection data to the processor 15, a connection device 7 is connected to the bottom of the detection mechanism 6, and the connection device 7 corresponds to the center pin 801 in the connector body 8, and a horizontal sorting cylinder 12 is arranged on one side of the mounting frame 9, and the sorting cylinder 12 is located on one side of the support frame 4.
[0027] In this embodiment, driving wheels 3 are provided at both ends of the mounting frame 9, and the conveyor belt 1 is provided outside the driving wheels 3. The driving wheels 3 can drive the conveyor belt 1 to move, and the connector body 8 is transported to the bottom of the detection mechanism 6 through the conveyor belt 1, so that the detection mechanism 6 can detect the connector body 8 conveniently.
[0028] In this embodiment, the top of the connection device 7 is connected to the detection mechanism 6 via a connecting column.
[0029] In this embodiment, the connection device 7 includes a connection tube 701 with an opening at the bottom, and an arc-shaped clamping piece 703 is installed inside the connection tube 701 through a spring assembly 702, and the clamping piece 703 is closely attached to the center pin 801 in the connector body 8. As a preferred embodiment, the clamping piece 703 is connected to the detection mechanism 6 by wires, so that the detection mechanism 6 can perform conduction, high voltage and other tests on the center pin 801 through the clamping piece 703.
[0030] In this embodiment, there are two clamping pieces 703 , which are respectively located on two sides of the connecting tube 701 .
[0031] In this embodiment, the spring assembly 702 includes an outer cylinder 7021 fixedly connected to the connecting cylinder 701, and an inner cylinder 7022 fixedly connected to the clamping piece 703, the end of the inner cylinder 7022 is inserted into the outer cylinder 7021, and a compression spring 7023 is arranged in the inner cylinder 7022 and the outer cylinder 7021. In this arrangement, the compression spring 7023 is used to push the clamping piece 703, so that the clamping piece 703 clamps and fixes the center needle 801.
[0032] In this embodiment, the outer cylinder 7021 is provided with a guide groove 7024 extending along the axis direction of the outer cylinder 7021, and the outer surface of the inner cylinder 7022 is provided with a guide block 7025 slidably matched with the guide groove 7024. Through the sliding match between the guide groove 7024 and the guide block 7025, the inner cylinder 7022 can be moved along the outer cylinder 7021, while preventing the inner cylinder 7022 from being separated from the outer cylinder 7021.
[0033] In this embodiment, a first drainage channel 10 is provided on one side of the conveyor belt 1, and the first drainage channel 10 is located on the corresponding surface of the sorting cylinder 12. A second drainage channel 11 is provided at the output end of the conveyor belt 1. The first drainage channel 10 is provided to facilitate the introduction of unqualified connector bodies 8 into a storage basket for unqualified products, and the second drainage channel 11 is used to facilitate the introduction of qualified connector bodies 8 into a storage basket for qualified products.
[0034] In this embodiment, a horizontal mounting plate 14 is provided on one side of the conveyor belt 1, and the sorting cylinder 12 is horizontally fixed on the mounting plate 14, and the output end of the sorting cylinder 12 corresponds to the first guide channel 10. By providing the mounting plate 14, it is convenient to install the sorting cylinder 12 on both sides of the conveyor belt 1, so that the sorting cylinder 12 can sort unqualified connector bodies 8.
[0035] In the preferred embodiment, a horizontal bearing plate 13 is provided inside the conveyor belt 1, and the bearing plate 13 is located directly below the detection mechanism 6. The bearing plate 13 can be provided to lift the conveyor belt 1, so that when the connection device 7 is inserted into the center pin 801 in the connector body 8, the connector body 8 will not sink due to the conveyor belt 1.
[0036] Working principle:
[0037] During specific use, the connector body 8 is placed in the limit frame 2 on the conveyor belt 1, and the center pin 801 on the connector body 8 is facing upward. The connector body 8 is sent to the bottom of the detection mechanism 6 through the conveyor belt 1, and the telescopic cylinder 5 presses down the detection mechanism 6, and the connection device 7 is in close contact with the center pin 801 of the connector body 8. The detection mechanism 6 is used to perform conduction, high voltage and other tests on the connector body 8, and the detection data is transmitted to the processor 15. The processor 15 can determine whether the network connector is qualified based on the detection data analysis. The processor transmits the electrical signal to the sorting cylinder 12, and uses the sorting cylinder 12 to push the unqualified connector body 8 into the first drainage channel 10, while the qualified connector body 8 will move along the conveyor belt 1 to the second drainage channel 11, and then the connector body 8 is sorted separately to improve the sorting efficiency.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A connector automatic sorting device, characterized in that: The invention comprises a mounting frame (9), a conveyor belt (1) is arranged on the mounting frame (9), a plurality of limit frames (2) are arranged equidistantly on the surface of the conveyor belt (1), a support frame (4) is arranged above the mounting frame (9), a processor (15) is arranged on the top of the support frame (4), a telescopic cylinder (5) vertically downward is arranged on the inner top of the support frame (4), a detection mechanism (6) is installed at the bottom end of the telescopic cylinder (5), a connection device (7) is connected to the bottom of the detection mechanism (6), and the connection device (7) corresponds to the center pin (801) in the connector body (8), and a horizontal sorting cylinder (12) is arranged on one side of the mounting frame (9), and the sorting cylinder (12) is located on one side of the support frame (4).
2. The connector automatic sorting device according to claim 1, characterized in that: Driving wheels (3) are arranged at both ends of the mounting frame (9), and the conveyor belt (1) is arranged outside the driving wheels (3).
3. The connector automatic sorting device according to claim 1, characterized in that: The top of the connection device (7) is connected to the detection mechanism (6) via a connecting column.
4. The connector automatic sorting device according to claim 1, characterized in that: The connection device (7) comprises a connection cylinder (701) with an opening at the bottom, an arc-shaped clamping piece (703) is installed inside the connection cylinder (701) via a spring assembly (702), and the clamping piece (703) is tightly attached to the center pin (801) in the connector body (8).
5. The connector automatic sorting device according to claim 4, characterized in that: There are two clamping pieces (703), which are respectively located on both sides of the connecting tube (701).
6. The connector automatic sorting device according to claim 4, characterized in that: The spring assembly (702) comprises an outer cylinder (7021) fixedly connected to the connecting cylinder (701), and an inner cylinder (7022) fixedly connected to the clamping plate (703), the end of the inner cylinder (7022) being inserted into the outer cylinder (7021), and compression springs (7023) are arranged in the inner cylinder (7022) and the outer cylinder (7021).
7. The connector automatic sorting device according to claim 6, characterized in that: The outer cylinder (7021) is provided with a guide groove (7024) extending along the axial direction of the outer cylinder (7021), and the outer surface of the inner cylinder (7022) is provided with a guide block (7025) slidably matched with the guide groove (7024).
8. The connector automatic sorting device according to claim 1, characterized in that: A first drainage channel (10) is provided on one side of the conveyor belt (1), the first drainage channel (10) is located on the corresponding surface of the sorting cylinder (12), and a second drainage channel (11) is provided at the output end of the conveyor belt (1).
9. The connector automatic sorting device according to claim 8, characterized in that: A horizontal mounting plate (14) is provided on one side of the conveyor belt (1), the sorting cylinder (12) is horizontally fixed on the mounting plate (14), and the output end of the sorting cylinder (12) corresponds to the first drainage channel (10).
10. The connector automatic sorting device according to claim 1, characterized in that: A horizontal carrying plate (13) is arranged inside the conveyor belt (1), and the carrying plate (13) is located directly below the detection mechanism (6).