Air suspension quick connector detection device
By designing the air suspension quick plug joint detection device, the vacuum device and lifting and flip components are used to solve the problems of traditional low detection efficiency and missed detection and error detection, and achieve fast and accurate detection and sorting effects.
Patent Information
- Application Number
- CN202421207346.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-05-30
AI Technical Summary
In traditional production, the detection efficiency of the air suspension quick plug connector is low, and it is prone to missed inspection and missed inspection.
An air suspension quick plug joint detection device is designed, including a mounting frame, transplanting assembly, detection assembly and shunt assembly. The device uses a vacuum evacuation device and a vacuum pressure sensor for airtightness detection, and uses a lifting device and flip assembly to realize the rapid transport and sorting of the quick plug joint.
It improves detection efficiency, reduces the possibility of missed and missed detection, and achieves rapid and accurate detection of fast plug joint size and sealing ring airtightness.
Smart Images

Figure CN222587356U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection devices, in particular to an air suspension quick-plug connector detection device. Background Art
[0002] Quick-connect connectors are widely used in the braking systems of various vehicles, such as air brakes, air tanks, air suspension systems, sliders, tire inflation and cab control devices.
[0003] The quick-connect connectors of the air suspension system are mainly used to connect and disconnect pipes or equipment conveniently and quickly. The working principle is that at least one sealing ring is provided inside the quick-connect connector. When connected, the sealing ring will be compressed and fit tightly to the surface of the pipe or equipment, thereby achieving a sealing effect. At the same time, the quick-connect connector firmly connects the pipe or equipment together through threads or other mechanical structures to ensure that the connection will not loosen due to vibration or other external forces. To achieve the above effects, it is necessary to ensure the sealing of the sealing ring and the size of the quick-connect connector. However, in traditional production, it is mainly detected by manual labor, which has low detection efficiency and is prone to missed detection and wrong detection.
[0004] Therefore, in view of the deficiencies in the prior art, the utility model designs an air suspension quick-connect connector detection device to solve the above problems.
[0005] It should be noted that the above introduction to the technical background is only for the convenience of clearly and completely explaining the technical solution of the utility model and facilitating the understanding of those skilled in the art. It cannot be considered that the above contents are well known to those skilled in the art simply because they are explained in the background technology of the utility model. Utility Model Content
[0006] In order to achieve the above-mentioned purpose and other related purposes, the technical solution provided by the utility model is: an air suspension quick-connect connector detection device, which is used to quickly detect and sort quick-connect connectors, including a mounting frame, on which a transplanting component, a detection component and a diversion component are provided, wherein:
[0007] The transplanting assembly includes a lifting mechanism arranged at the bottom of the mounting frame, a flipping mechanism is provided at the top of the output end of the lifting mechanism, and a quick-connect connector placement frame is provided on the top of the flipping mechanism; a quick-connect connector delivery port is opened at the top of the mounting frame, and the quick-connect connector delivery port is located above the quick-connect connector placement frame, which is used to provide a channel for the lifting and lowering of the quick-connect connector placement frame.
[0008] The detection component includes a through-shooting scanning camera and two airtight detection plugs. The through-shooting scanning camera is relatively arranged on the front and rear sides of the quick-plug connector delivery port, and is used to detect whether the size of the quick-plug connector is qualified; the airtight detection plug is movably arranged on the left and right sides of the quick-plug connector delivery port, and the moving direction of the airtight detection plug is consistent with its axial direction. It is used to plug and fix the quick-plug connector through the airtight detection plug, and to detect the airtightness of the sealing ring of the quick-plug connector.
[0009] The diversion assembly is arranged on the rear side of the transplanting assembly, and its structure includes an inclined slide. The front end high position of the inclined slide can be connected to the quick-connect connector placement frame for receiving the quick-connect connector; a flap mechanism is provided in the middle of the inclined slide for sorting out unqualified quick-connect connectors from the inclined slide.
[0010] The preferred technical solution is: the quick-connect connector placement frame includes a fixing seat, the bottom of the fixing seat is connected to the output end of the flip mechanism, and the top of the fixing seat is provided with a quick-connect connector placement groove for quickly positioning the quick-connect connector.
[0011] The preferred technical solution is that the quick-connect connector placement groove is a semicircular groove structure with an opening facing upward, so that the quick-connect connector can be easily tipped outward from the quick-connect connector placement groove by flipping.
[0012] The preferred technical solution is: a vent hole is provided on the outer periphery of the airtight detection plug, the vent hole is connected to the vacuum device through an internal air path, and a vacuum pressure sensor is also provided at the vacuum device for quickly detecting the airtightness of the sealing ring of the quick-plug connector.
[0013] The preferred technical solution is: the flap mechanism includes a flap drive, the flap drive is arranged at the lower end of the inclined slide, and the output end of the flap drive is connected to a flap for dropping unqualified products into an abnormal product collection box.
[0014] The preferred technical solution is: photoelectric sensors are provided on both sides of the flap to detect whether unqualified products fall into the abnormal product collection box.
[0015] The preferred technical solution is: an abnormal product collection box is provided under the flap to store unqualified products for facilitating subsequent transportation.
[0016] The preferred technical solution is: baffles are provided on both sides of the inclined slide to prevent the quick-insert connector from sliding to the outside of the inclined slide.
[0017] The preferred technical solution is: a storage box is provided at the end of the inclined slideway for storing and transporting qualified quick-connect connectors.
[0018] Due to the application of the above technical solution, the air suspension quick-connect connector detection device provided by the utility model has the following advantages compared with the prior art:
[0019] 1) The vacuum device is used in conjunction with a vacuum pressure sensor to detect the air tightness of the quick-connect connector, which has high detection efficiency.
[0020] 2) A lifting device is used in conjunction with a flip assembly to transport the quick-connect connector, which has a simple structure and occupies little space.
[0021] 3) An inclined slide with a flap mechanism is used to sort the quick-connect connectors that have been inspected, which has high sorting efficiency, simple structure and low manufacturing cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a structural schematic diagram of an air suspension quick-connect connector detection device of the utility model;
[0023] Figure 2 for Figure 1 A partial enlarged view of the middle A;
[0024] Figure 3 for Figure 1 A partial enlarged view of point B in the middle;
[0025] Figure 4 It is a structural schematic diagram of the transplanting component in the utility model.
[0026] In the above drawings, 100, mounting frame; 100a, quick-connect connector delivery port; 1, transplanting assembly; 11, lifting mechanism; 12, flipping mechanism; 13, quick-connect connector placement frame; 13a, fixing seat; 13b, quick-connect connector placement slot; 2, detection assembly; 21, through-beam scanning camera; 22, airtight detection plug; 22a, vent; 3, diversion assembly; 31, inclined slide; 31a, baffle; 31b, storage box; 32, flip mechanism; 32a, flip drive; 32b, flip; 32c, through-beam photoelectric; 32d, abnormal product collection box; 4, quick-connect connector. DETAILED DESCRIPTION
[0027] The following is a description of the implementation of the present invention by means of specific embodiments. People familiar with the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
[0028] In the description of the present utility model, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, terms such as "horizontal", "vertical", and "overhanging" do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0029] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a mechanical connection, it can be an electrical connection, it can be a direct connection, it can be indirectly connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] like Figure 1 As shown, the utility model discloses an air suspension quick-connect joint detection device, including a mounting frame 100, on which a transplanting component 1, a detection component 2 and a diversion component 3 are provided. The main components of the utility model are described in detail below:
[0031] like Figure 1 and Figure 4 As shown, the transplanting assembly 1 includes a lifting mechanism 11 arranged at the bottom of the mounting frame 100, a flipping mechanism 12 is provided at the top of the output end of the lifting mechanism 11, and a quick-connect connector placement frame 13 is provided at the top of the flipping mechanism 12; a quick-connect connector delivery port 100a is provided at the top of the mounting frame 100 above the quick-connect connector placement frame 13, and the quick-connect connector placement frame 13 includes a fixed seat 13a, the bottom of the fixed seat 13a is connected to the output end of the flipping mechanism 12, and the top of the fixed seat 13a is provided with a quick-connect connector placement groove 13b with a semicircular groove structure.
[0032] like Figure 1 and Figure 2As shown, the detection component 2 includes a scanning camera 21 and two airtight detection plugs 22. The scanning camera 21 is relatively arranged on the front and rear sides of the quick-connect connector delivery port 100a; the airtight detection plugs 22 are movably arranged on the left and right sides of the quick-connect connector delivery port 100a, and the moving direction of the airtight detection plugs 22 is consistent with its axial direction; the outer periphery of the airtight detection plug 22 is provided with a vent hole 22a, and the vent hole 22a is connected to the vacuum pumping device through an internal air path, and a vacuum pressure sensor is also provided at the vacuum pumping device.
[0033] like Figure 1 , Figure 3 and Figure 4 As shown, the diverter assembly 3 is arranged on the rear side of the transplanting assembly 1, and its structure includes an inclined slide 31. The front end high position of the inclined slide 31 can be connected to the quick-connect connector mounting frame 13, and baffles 31a are provided on both sides of the inclined slide 31; a storage box 31b is provided at the end of the inclined slide 31; a flap mechanism 32 is provided in the middle of the inclined slide 31, including a flap drive 32a, the flap drive 32a is arranged at the lower end of the inclined slide 31, and the output end of the flap drive 32a is connected to a flap 32b; photoelectric sensors 32c are provided on both sides of the flap 32b; an abnormal product collection box 32d is provided below the flap 32b; it is used to sort out unqualified quick-connect connectors 4 from the inclined slide 31.
[0034] refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, when in use, the lifting mechanism 11 rises, and the quick-connection connector placement frame 13 is transported to the detection position through the quick-connection connector delivery port 11a; the quick-connection connector 4 is placed in the quick-connection connector placement groove 13b, and then the airtight detection plugs 22 on both sides move toward the quick-connection connector 4 until the airtight detection plugs 22 are inserted into the interfaces on both sides of the quick-connection connector 4, and then the vacuum device performs vacuuming, and the vacuum pressure sensor measures the pressure condition inside the quick-connection connector 4, and confirms whether the seal inside the quick-connection connector 4 is leaking according to the pressure fluctuation size, and at the same time, the scanning camera 21 detects the size of the quick-connection connector 4. After the detection is completed, the lifting mechanism 11 descends to the bottom, and the flipping mechanism 12 flips the quick-connection connector 4 after the detection is completed and dumps it on the inclined slide 31. At the same time, the flipping mechanism 32 flips the unqualified products according to the detection results, and the unqualified products flow into the abnormal product collection box 32d. After confirming that the unqualified products have flowed in through the photoelectric 32c, the flipping mechanism 32 is reset, so that the subsequent qualified products can flow into the storage box 31.
[0035] The above embodiment provided by the utility model is only an example of the principle and effect of the utility model, and is not used to limit the utility model. Anyone familiar with this technology can modify or change the above embodiment without violating the spirit and scope of the utility model. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed by the utility model should still be covered by the claims of the utility model.
Claims
1. An air suspension quick-connect connector detection device, used for quickly detecting and sorting quick-connect connectors (4), comprising a mounting frame (100), characterized in that: The mounting frame (100) is provided with a transplanting component (1), a detection component (2) and a flow diversion component (3), wherein: The transplanting assembly (1) comprises a lifting mechanism (11) arranged at the bottom of the mounting frame (100); a flip mechanism (12) is provided at the top of the output end of the lifting mechanism (11); a quick-connect connector placement frame (13) is provided at the top of the flip mechanism (12); a quick-connect connector delivery port (100a) is provided at the top of the mounting frame (100) above the quick-connect connector placement frame (13); The detection component (2) comprises a beam scanning camera (21) and two airtight detection plugs (22), wherein the beam scanning camera (21) is arranged opposite to each other at the front and rear sides of the quick-connect connector delivery port (100a); the airtight detection plugs (22) are movably arranged opposite to each other at the left and right sides of the quick-connect connector delivery port (100a), and the moving direction of the airtight detection plugs (22) is consistent with the axial direction thereof; The diversion assembly (3) is arranged at the rear side of the transplanting assembly (1), and its structure comprises an inclined slideway (31). The front end high position of the inclined slideway (31) can be docked with the quick connector placement frame (13) for receiving the quick connector (4). A flap mechanism (32) is provided in the middle of the inclined slideway (31) for sorting out unqualified quick connectors (4) from the inclined slideway (31).
2. The air suspension quick-connect connector detection device according to claim 1, characterized in that: The quick-connect connector placement frame (13) comprises a fixing seat (13a), the bottom of the fixing seat (13a) is connected to the output end of the flip mechanism (12), and the top of the fixing seat (13a) is provided with a quick-connect connector placement groove (13b).
3. The air suspension quick-connect connector detection device according to claim 2, characterized in that: The quick-plug connector placement groove (13b) is a semicircular groove structure with an opening facing upward.
4. The air suspension quick-connect connector detection device according to claim 1, characterized in that: A vent hole (22a) is provided on the outer periphery of the airtight detection plug (22); the vent hole (22a) is connected to a vacuum pumping device via an internal air path; a vacuum pressure sensor is also provided at the vacuum pumping device.
5. The air suspension quick-connect connector detection device according to claim 1, characterized in that: The flap mechanism (32) comprises a flap drive (32a), the flap drive (32a) being arranged at the lower end of the inclined slideway (31), and the output end of the flap drive (32a) being connected to a flap (32b).
6. The air suspension quick-connect connector detection device according to claim 5, characterized in that: Opposing photoelectric devices (32c) are provided on both sides of the flap (32b).
7. The air suspension quick-connect connector detection device according to claim 5, characterized in that: An abnormal item collection box (32d) is provided below the flap (32b).
8. The air suspension quick-connect connector detection device according to claim 1, characterized in that: Baffles (31a) are provided on both sides of the inclined slideway (31).
9. The air suspension quick-connect connector detection device according to claim 1, characterized in that: A material storage box (31b) is provided at the end of the inclined slideway (31).