Novel tubular ultrasonic cleaning machine

By designing a tube ultrasonic cleaning machine, using tubular structure and waterway circulation, the problem of large land and high cost in the existing technology is solved, efficient and rapid metal wire cleaning is achieved, and production costs are reduced.

CN222587507UActive Publication Date: 2025-03-11SHANGHAI TOUCH METALS TECH
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Patent Information

Application Number
CN202421012446.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-03-11
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

The existing metal wire ultrasonic cleaning machines require long cleaning tanks or multiple cleaning tanks, resulting in high material costs, complex equipment layout, large area, and waste of factory space.

Method used

A new type of tube ultrasonic cleaning machine is designed, adopting a tubular structure, and the water circuit circulation is realized by cleaning the pipe, connecting the water tank, ultrasonic generator, water inlet, water tank and water pump. The water body in the pipe is used to clean the water body in the pipe, peel off and clean the stains on the surface of the metal wire.

Benefits of technology

The device covers a small area, has fast cleaning speed, low production cost, and is practical. It can effectively remove stains on the surface of metal wires and improve cleaning effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel tubular ultrasonic cleaner which comprises a rack and a water tank, a cleaning pipe is arranged at the top end in the rack, water receiving grooves are formed in the left end and the right end of the cleaning pipe, the water receiving grooves are connected with the cleaning pipe in a sealed mode, an ultrasonic generator is fixed to the outer portion of the cleaning pipe, and the ultrasonic generator is connected with the water tank. A water inlet is formed in the top end of the cleaning pipe, the water tank is fixed to the inner bottom wall of the rack, a water pump is fixed to one side of the water tank and is in sealed connection with the water tank, the output end of the water pump is connected with a water conveying pipeline, and a water return pipe is arranged at the bottom end of the water receiving tank. Compared with an existing metal wire ultrasonic cleaning machine, the novel tubular ultrasonic cleaning machine is provided with the tubular cleaning mechanism, the metal wire can be cleaned when passing through the tubular structure of the tubular cleaning mechanism, and the novel tubular ultrasonic cleaning machine has the advantages of being small in occupied area, high in cleaning speed, low in production cost and high in practicability.
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Description

Technical Field

[0001] The utility model relates to the technical field of ultrasonic cleaning of metal wires, in particular to a novel tubular ultrasonic cleaning machine. Background Art

[0002] During wire processing, stains, grease, dust and other impurities will be left on the metal surface. The surface needs to be kept very clean to ensure the stability of product quality in subsequent processes such as gold plating and welding. Ultrasonic cleaning can greatly improve the cleanliness of the surface of the cleaned parts, with high cleaning speed and work efficiency. Therefore, ultrasonic cleaning machines for wires and strips have broad market prospects. Most of the ultrasonic wire cleaning machines currently used in the industry use cleaning tanks, which usually have one or several ultrasonic transducers built into the bottom of the tank. High-frequency vibrations are generated from the bottom and propagated into the cleaning tank, and the dirt on the cleaning objects is removed through the action of mechanical energy.

[0003] Although the above-mentioned device can remove dirt from the metal wire through the action of mechanical energy, when the device is in use, in order to ensure the cleaning effect and ensure that the wire is fully in contact with the water without bending, it is often necessary to use a very long cleaning tank or multiple cleaning tanks to clean the metal wire. The material cost is high, the equipment layout is complex, and the area occupied is large, resulting in a waste of factory space.

[0004] In view of the above situation, technical innovation is carried out on the basis of the existing metal wire ultrasonic cleaner. Utility Model Content

[0005] The purpose of the utility model is to provide a novel tubular ultrasonic cleaning machine to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new type of tubular ultrasonic cleaning machine, comprising a frame and a water tank, a cleaning pipe is arranged at the internal top end of the frame, and water receiving grooves are arranged at both ends of the cleaning pipe, the water receiving grooves are sealedly connected to the cleaning pipe, an ultrasonic generator is fixed to the outside of the cleaning pipe, and a plurality of ultrasonic generators are arranged, a water inlet is arranged at the top end of the cleaning pipe, the water tank is fixed to the internal bottom wall of the frame, and a water pump is fixed to one side of the water tank.

[0007] Furthermore, the water pump is sealedly connected to the water tank, and the output end of the water pump is connected to a water delivery pipeline.

[0008] Furthermore, a return pipe is provided at the bottom end of the water receiving trough, and the end of the return pipe is connected to the water tank.

[0009] Furthermore, the cleaning pipes, water tanks and water pump structures are provided in multiple sets.

[0010] Compared with the prior art, the beneficial effects of the utility model are: the device is provided with a tubular cleaning mechanism, and the metal wire can be cleaned when the metal wire passes through its tubular structure. It has the advantages of small footprint and fast cleaning speed, and has low production cost and strong practicality.

[0011] The utility model is provided with a cleaning pipe, a water receiving trough, an ultrasonic generator, a water inlet, a water tank and a water pump. Clean water can be added to the water tank. When using the device to clean metal wires, the staff can turn on the water pump and the ultrasonic generator switch. At this time, the water pump will pump water from the water tank, and the water enters and fills the cleaning pipe through the water delivery pipeline. At this time, the user can pass the metal wire through the cleaning pipe. When the metal wire passes through the cleaning pipe, the ultrasonic generator can cause the water in the cleaning pipe to produce cavitation and straight flow effects, thereby stripping and cleaning the stains, grease and dust on the surface of the racing wire. The cleaned water will flow into the water receiving troughs at both ends of the cleaning pipe, and flow back to the water tank through the return pipe to form a water circuit circulation. Through the above structure, the metal wire can be cleaned when it passes through its tubular structure. It has the advantages of small footprint and fast cleaning speed, low production cost and strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the front view and cross-section structure of a new type of tubular ultrasonic cleaning machine of the utility model;

[0013] Figure 2 This is a partial front view enlarged structural diagram of a cleaning tube, an ultrasonic generator and a water inlet of a new type of tubular ultrasonic cleaning machine of the utility model;

[0014] Figure 3 It is a partial side view enlarged structural schematic diagram of a cleaning tube and an ultrasonic generator of a new type of tubular ultrasonic cleaning machine of the utility model;

[0015] In the figure: 1. frame; 2. cleaning pipe; 3. water tank; 4. ultrasonic generator; 5. water inlet; 6. water tank; 7. water pump. DETAILED DESCRIPTION

[0016] The following is combined with Figure 1-3 The principles and features of the present invention are described, and the examples given are only used to explain the present invention, and are not used to limit the scope of the present invention. The present invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become clearer according to the following description and claims. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.

[0017] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0019] like Figure 1-3 As shown, a new type of tubular ultrasonic cleaning machine includes a frame 1 and a water tank 7. A cleaning pipe 2 is arranged at the top of the inner part of the frame 1, and water receiving grooves 3 are arranged at both ends of the cleaning pipe 2. The water receiving grooves 3 are sealed with the cleaning pipe 2. An ultrasonic generator 4 is fixed to the outside of the cleaning pipe 2, and multiple ultrasonic generators 4 are arranged. A water inlet 5 is arranged at the top of the cleaning pipe 2. The water tank 7 is fixed to the inner bottom wall of the frame 1, and a water pump 8 is fixed on one side of the water tank 7. The water pump 8 is sealed with the water tank 7, and the output end of the water pump 8 is connected to a water delivery pipeline. A return pipe is arranged at the bottom end of the water receiving groove 3, and the end of the return pipe is connected to the water tank 7. The cleaning pipe 2, the water tank 7 and the water pump 8 are all provided with multiple sets. Clean water can be added to the water tank 7. When the device is used to clean metal wires, the worker The operator can turn on the water pump 8 and the ultrasonic generator 4. At this time, the water pump 8 will pump water from the water tank, and the water will enter and fill the cleaning pipe 2 through the water delivery pipeline. At this time, the user can pass the metal wire through the cleaning pipe 2. When the metal wire passes through the cleaning pipe 2, the ultrasonic generator 4 can cause the water in the cleaning pipe 2 to produce cavitation and straight flow, thereby stripping and cleaning the stains, grease and dust on the surface of the racing wire. The cleaned water will flow into the water receiving tanks 3 at both ends of the cleaning pipe 2, and flow back to the water tank 7 through the return pipe, forming a water circuit circulation. Through the above structure, the metal wire can be cleaned when it passes through its tubular structure. It has the advantages of small footprint and fast cleaning speed, low production cost and strong practicality.

[0020] In summary: when using the new tubular ultrasonic cleaning machine, the user can first fill the water tank 7 with clean water, and turn on the water pump 8 and the ultrasonic generator 4, and then pass the metal wire through the cleaning tube 2 to complete the cleaning of the metal wire. The above cleaning structure can be set in multiple groups, so as to achieve multiple cleaning of the metal wire, improve the cleaning effect of the metal wire, avoid the decrease in the cleaning effect due to dirty water, and avoid frequent replacement of the water tank water. Clean water can be filled in the water tank 7. When using the device to clean the metal wire, the staff can turn on the water pump 8 and the ultrasonic generator 4 Switch, at this time, the water pump 8 will pump water out of the water tank, and the water will enter through the water pipeline and fill the cleaning pipe 2. At this time, the user can pass the metal wire through the cleaning pipe 2. When the metal wire passes through the cleaning pipe 2, the ultrasonic generator 4 can cause the water in the cleaning pipe 2 to produce cavitation and straight flow, thereby stripping and cleaning the stains, grease and dust on the surface of the racing wire. The cleaned water will flow into the water receiving troughs 3 at both ends of the cleaning pipe 2, and flow back to the water tank 7 through the return pipe, forming a water circuit circulation. This is the working principle of the new tubular ultrasonic cleaning machine.

[0021] The above are only preferred embodiments of the utility model, and do not impose any form of limitation on the utility model. Any ordinary technician in the industry can smoothly implement the utility model as shown in the drawings and above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the utility model using the technical content disclosed above are all equivalent embodiments of the utility model. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the utility model are still within the protection scope of the technical solution of the utility model.

Claims

1. A novel tubular ultrasonic cleaning machine, comprising a frame (1) and a water tank (7), characterized in that: A cleaning pipe (2) is arranged at the top of the interior of the frame (1), and water receiving grooves (3) are arranged at both left and right ends of the cleaning pipe (2), the water receiving groove (3) and the cleaning pipe (2) are sealed, an ultrasonic generator (4) is fixed to the outside of the cleaning pipe (2), and a plurality of ultrasonic generators (4) are arranged, a water inlet (5) is arranged at the top of the cleaning pipe (2), the water tank (7) is fixed to the inner bottom wall of the frame (1), and a water pump (8) is fixed to one side of the water tank (7).

2. A novel tubular ultrasonic cleaning machine according to claim 1, characterized in that: The water pump (8) is sealedly connected to the water tank (7), and the output end of the water pump (8) is connected to a water delivery pipeline.

3. A novel tubular ultrasonic cleaning machine according to claim 1, characterized in that: A water return pipe is provided at the bottom end of the water receiving trough (3), and the end of the water return pipe is connected to the water tank (7).

4. A novel tubular ultrasonic cleaning machine according to claim 1, characterized in that: The cleaning pipe (2), water tank (7) and water pump (8) structures are each provided with multiple sets.