Gantry machining center with three-shaft-head machine head and five-shaft-head machine head

By designing the heads of three-axis and five-axis heads on the gantry machining center, and combining components such as clamps, movable blocks, elastic parts, air pumps and protective plates, the problems of low efficiency and insufficient safety when installing and processing workpieces are solved, and the effect of fast fixing workpieces and preventing iron filings from splashing is achieved.

CN222588188UActive Publication Date: 2025-03-11HEFEI MAXUN INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420464520.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-03-11
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

Existing gantry machining centers have problems of inefficiency and insufficient safety when installing and machining workpieces, especially due to the long installation time caused by the use of a large number of fasteners and the splash of iron chips poses a threat to worker safety.

Method used

A gantry machining center with three-axis head and five-axis head is designed, using components such as ply plates, movable blocks, elastic parts, air pumps and protective plates. Through the cooperation of the air pump and suction cup, the function of quickly fixing the workpieces is achieved, and the protection plate and fixed steel wire are used to prevent iron filings from splashing.

Benefits of technology

This design greatly reduces the time for workpiece installation, improves installation efficiency, and significantly improves safety during processing, preventing iron filings from splashing to significantly protect workers.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222588188U_ABST
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Abstract

The utility model relates to the technical field of machining centers, and discloses a gantry machining center with a three-shaft-head machine head and a five-shaft-head machine head. The gantry machining center with the three-shaft-head machine head and the five-shaft-head machine head comprises a machining center body. The clamping plate is located at the bottom of the machining center body and used for fixing a workpiece; at the moment, the air pump is pressed downwards, the suction cup descends along with the air pump and is tightly attached to the bottom of the movable groove, meanwhile, the positioning ring located on the upper portion is embedded into the positioning groove, the suction cup is fixed to the current position, the air pump is started, air between the suction cup and the movable groove is pumped out, and the suction cup is tightly adsorbed into the movable groove; and the multiple assemblies are matched with one another, so that the workpieces of different sizes can be rapidly fixed to the workbench, the installation time of workers is shortened, and the installation efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of machining centers, in particular to a gantry machining center with two machine heads, a three-axis head and a five-axis head. Background Art

[0002] Gantry machining center refers to a machining center in which the axis of the spindle Z axis is set perpendicular to the worktable. The overall structure is a large-scale machining center with a double column and a top beam forming a gantry structure frame, and there is a crossbeam in the middle of the double column. It is especially suitable for machining large workpieces and workpieces with complex shapes.

[0003] Some gantry machining centers have both three-axis and five-axis heads, which can complete more complex machining operations;

[0004] First, existing machining centers use a large number of fasteners when fixing the workpiece on the workbench, which increases the number of steps for workers to install the workpiece, thereby extending the installation time, consuming time and effort, and reducing installation efficiency.

[0005] Second, the machining center will generate a large amount of iron chips when machining workpieces, and these iron chips will often splash outward during the machining process, thereby accidentally injuring surrounding workers, which has low safety. Utility Model Content

[0006] The utility model aims to provide a gantry machining center with two machine heads, a three-axis head and a five-axis head, so as to solve the problems raised in the above-mentioned background technology.

[0007] In order to solve the above technical problems, the utility model provides the following technical solutions: a gantry machining center with two machine heads, a three-axis head and a five-axis head, comprising a machining center body; a splint located at the bottom of the machining center body, the splint is used to fix the workpiece; a protective plate for preventing iron chips from splashing; a five-axis drill is provided on the machining center body, a three-axis drill is provided on one side of the five-axis drill, the five-axis drill and the three-axis drill are both movably connected to the machining center body, a workbench is bolted to the bottom of the machining center body, a movable groove is opened on the workbench, a movable block is movably engaged in the movable groove, the top of the movable block is welded to the bottom of the splint, a fixing ring is bolted to one side of the splint, an air pump is movably engaged on the fixing ring, the bottom of the five-axis drill and the three-axis drill are both bolted to a connecting plate, and the protective plate is located on the side of the connecting plate away from the three-axis drill and the five-axis drill.

[0008] Preferably, the movable blocks are provided in plurality, an elastic member is provided between two movable blocks located on the same horizontal line, and two ends of the elastic member are respectively connected to the two movable blocks by bolts.

[0009] Preferably, a contraction groove is connected between two movable grooves located on the same horizontal line, and the elastic member is located in the contraction groove.

[0010] Preferably, the air pump is externally bolted to a positioning ring, a positioning groove is formed on a side of the fixing ring close to the positioning ring, and the positioning ring is movably embedded in the positioning groove.

[0011] Preferably, an air pipe is bolted to the bottom of the air pump, and a suction cup is bolted to one end of the air pipe away from the air pump.

[0012] Preferably, a rubber sleeve is bolted to the bottom end of the connecting plate, and one end of the rubber sleeve away from the connecting plate is bolted to the top of the protection plate.

[0013] Preferably, a shaping steel wire passes through the rubber sleeve, the top of the shaping steel wire is welded to the connecting plate, and the bottom of the shaping steel wire is welded to the top of the protection plate.

[0014] Compared with the prior art, the beneficial effects achieved by the utility model are:

[0015] First, place the workpiece between the two clamps, so that the clamps pull the elastic part through the movable block, and the elastic part pulls the movable block through its own elasticity, so that the movable block drives the clamps to fit tightly against the workpiece. At this time, press down the air pump to make the suction cup follow the air pump to descend and fit tightly against the bottom of the movable groove. At the same time, the positioning ring located above is engaged with the positioning groove to fix the suction cup in the current position. Turn on the air pump to extract the air between the suction cup and the movable groove so that the suction cup is tightly adsorbed in the movable groove. This can fix the position of the clamps and then fix the workpiece on the workbench. Multiple components cooperate with each other to quickly fix workpieces of different sizes on the workbench, reducing the installation time of workers and improving installation efficiency.

[0016] Second, pull the protective plate. The protective plate can move around the connecting plate through the shaping wire. When the protective plate is moved to the appropriate position, open the main body of the machining center. Most of the debris splashed by the five-axis drill and the three-axis drill during operation will be blocked by the protective plate and then fall on the workbench, which improves the safety of the device. At the same time, the protective plate can change its position with the shaping wire to expand the protection area. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional diagram of the utility model;

[0018] Figure 2 It is a cross-sectional view of the utility model;

[0019] Figure 3 This is a structural diagram of a splint of the utility model;

[0020] Figure 4This is a structural diagram of the protection plate of the present utility model.

[0021] Among them: 1. Machining center body; 2. Five-axis drill; 3. Three-axis drill; 4. Workbench; 5. Clamp; 6. Movable block; 7. Movable groove; 8. Shrinkage groove; 9. Elastic part; 10. Fixed ring; 11. Air pump; 12. Air pipe; 13. Suction cup; 14. Positioning ring; 15. Positioning groove; 16. Connecting plate; 17. Rubber sleeve; 18. Protective plate; 19. Shaped steel wire. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4 A gantry machining center with two machine heads, a three-axis head and a five-axis head, comprises a machining center body 1; a clamping plate 5 located at the bottom of the machining center body 1, the clamping plate 5 is used to fix the workpiece; a protective plate 18 for preventing iron chips from splashing; a five-axis drill bit 2 is provided on the machining center body 1, a three-axis drill bit 3 is provided on one side of the five-axis drill bit 2, the five-axis drill bit 2 and the three-axis drill bit 3 are both movably connected to the machining center body 1, a workbench 4 is bolted to the bottom of the machining center body 1, a movable groove 7 is opened on the workbench 4, a movable block 6 is movably engaged in the movable groove 7, the top of the movable block 6 is welded to the bottom of the clamping plate 5, a fixing ring 10 is bolted to one side of the clamping plate 5, an air pump 11 is movably engaged on the fixing ring 10, the bottom of the five-axis drill bit 2 and the three-axis drill bit 3 are both bolted to a connecting plate 16, and the protective plate 18 is located away from the connecting plate 16 On one side of the three-axis drill 3 and the five-axis drill 2, the workpiece is placed between the two clamps 5, so that the clamp 5 pulls the elastic member 9 through the movable block 6, and the elastic member 9 pulls the movable block 6 through its own elasticity, so that the movable block 6 drives the clamp 5 to be tightly attached to the workpiece, and at this time, the air pump 11 is pressed down, so that the suction cup 13 follows the air pump 11 to descend and is tightly attached to the bottom of the movable groove 7. At the same time, the positioning ring 14 located above is engaged with the positioning groove 15 to fix the suction cup 13 in the current position, turn on the air pump 11, and extract the air between the suction cup 13 and the movable groove 7, so that the suction cup 13 is tightly adsorbed in the movable groove 7, so that the position of the clamp 5 can be fixed, and then the workpiece can be fixed on the workbench 4. Multiple components cooperate with each other to quickly fix workpieces of different sizes on the workbench 4, reducing the installation time of workers and improving installation efficiency.

[0024] Specifically, a plurality of movable blocks 6 are provided, an elastic member 9 is provided between two movable blocks 6 located on the same horizontal line, and two ends of the elastic member 9 are respectively connected to the two movable blocks 6 with bolts.

[0025] Through the above technical solution, the elastic member 9 can make the clamping plates 5 on both sides closely contact with the surface of the clamped workpiece through its own elasticity.

[0026] Specifically, a contraction groove 8 is connected between two movable grooves 7 located on the same horizontal line, and the elastic member 9 is located in the contraction groove 8 .

[0027] Through the above technical solution, the shrinkage groove 8 is used to provide a movable space for the elastic member 9.

[0028] Specifically, the air pump 11 is externally bolted with a positioning ring 14 , and a positioning groove 15 is formed on one side of the fixing ring 10 close to the positioning ring 14 , and the positioning ring 14 is movably engaged in the positioning groove 15 .

[0029] Through the above technical solution, the positioning ring 14 is made of rubber, and two positioning rings 14 at different heights are connected to the outside of each air pump 11. When the positioning ring 14 is engaged with the positioning groove 15, the air pump 11 can be fixed at the current height.

[0030] Specifically, an air pipe 12 is bolted to the bottom of the air pump 11 , and a suction cup 13 is bolted to one end of the air pipe 12 away from the air pump 11 .

[0031] Through the above technical solution, the suction cup 13 is made of silicone material, and the air pump 11 can extract the air between the suction cup 13 and the movable groove 7 through the air pipe 12, thereby fixing the suction cup 13 on the movable groove 7.

[0032] Specifically, the bottom end of the connecting plate 16 is bolted to a rubber sleeve 17 , and one end of the rubber sleeve 17 away from the connecting plate 16 is bolted to the top of the protection plate 18 .

[0033] Through the above technical solution, the rubber sleeve 17 is made of rubber material, so that the protection plate 18 can still maintain a sealed connection with the connecting plate 16 after the movement.

[0034] Specifically, a shaping steel wire 19 runs through the rubber sleeve 17 , the top of the shaping steel wire 19 is welded to the connecting plate 16 , and the bottom of the shaping steel wire 19 is welded to the top of the protection plate 18 .

[0035] Through the above technical solution, the shaping steel wire 19 is made of low-carbon steel wire, and can be fixed at the current position after the protection plate 18 moves.

[0036] When in use, the workpiece is placed between the two clamping plates 5. The two sides of the workpiece will push the two clamping plates 5 away from each other, so that the clamping plates 5 pull the elastic member 9 through the movable block 6, and the elastic member 9 pulls the movable block 6 through its own elasticity, so that the movable block 6 drives the clamping plates 5 to fit tightly against the workpiece. At this time, the air pump 11 is pressed down to make the positioning ring 14 that is movably engaged with the positioning groove 15 move downward, and the suction cup 13 follows the air pump 11 to descend and fit tightly against the bottom of the movable groove 7. At the same time, the positioning ring 14 located above is engaged with the positioning groove 15 to fix the suction cup 13 in the current position, and the suction cup 13 is fixed to the current position through external control. The terminal turns on the air pump 11, so that the air pump 11 draws out the air between the suction cup 13 and the movable groove 7 through the air pipe 12, so that the suction cup 13 is tightly adsorbed in the movable groove 7, so as to fix the position of the clamping plate 5, and then fix the workpiece on the workbench 4. Before processing the workpiece, pull the protective plate 18, and the protective plate 18 can move around the connecting plate 16 through the shaping steel wire 19. When the protective plate 18 is moved to the appropriate position, the machining center body 1 is opened, and most of the debris splashed by the five-axis drill 2 and the three-axis drill 3 during operation will be blocked by the protective plate 18 and then fall on the workbench 4.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A gantry machining center with two machine heads, a three-axis head and a five-axis head, characterized in that: include: Machining center body (1); A clamping plate (5) located at the bottom of the machining center body (1), the clamping plate (5) being used to fix a workpiece; A protective plate (18) for preventing iron chips from splashing; The machining center body (1) is provided with a five-axis drill bit (2), and a three-axis drill bit (3) is provided on one side of the five-axis drill bit (2). The five-axis drill bit (2) and the three-axis drill bit (3) are both movably connected to the machining center body (1). The bottom of the machining center body (1) is bolted to a workbench (4), and a movable groove (7) is opened on the workbench (4). A movable block (6) is movably engaged in the movable groove (7). The top of the movable block (6) is welded to the bottom of the clamping plate (5). A fixing ring (10) is bolted to one side of the clamping plate (5), and an air pump (11) is movably engaged on the fixing ring (10). The bottoms of the five-axis drill bit (2) and the three-axis drill bit (3) are both bolted to a connecting plate (16), and the protective plate (18) is located on the side of the connecting plate (16) away from the three-axis drill bit (3) and the five-axis drill bit (2).

2. A gantry machining center with two machine heads, a three-axis head and a five-axis head, according to claim 1, characterized in that: A plurality of movable blocks (6) are provided, an elastic member (9) is provided between two movable blocks (6) located on the same horizontal line, and two ends of the elastic member (9) are respectively connected to the two movable blocks (6) by bolts.

3. A gantry machining center with two machine heads, a three-axis head and a five-axis head, according to claim 2, characterized in that: A contraction groove (8) is connected between the two movable grooves (7) located on the same horizontal line, and the elastic member (9) is located in the contraction groove (8).

4. A gantry machining center with two machine heads, a three-axis head and a five-axis head, according to claim 1, characterized in that: The air pump (11) is externally bolted with a positioning ring (14), a positioning groove (15) is formed on one side of the fixing ring (10) close to the positioning ring (14), and the positioning ring (14) is movably engaged in the positioning groove (15).

5. A gantry machining center with two machine heads, a three-axis head and a five-axis head, according to claim 1, characterized in that: An air pipe (12) is bolted to the bottom of the air pump (11), and a suction cup (13) is bolted to one end of the air pipe (12) away from the air pump (11).

6. A gantry machining center with two machine heads, a three-axis head and a five-axis head, according to claim 1, characterized in that: The bottom end of the connecting plate (16) is bolted to a rubber sleeve (17), and one end of the rubber sleeve (17) away from the connecting plate (16) is bolted to the top of the protection plate (18).

7. A gantry machining center with two machine heads, a three-axis head and a five-axis head, according to claim 6, characterized in that: A shaping steel wire (19) passes through the rubber sleeve (17), the top of the shaping steel wire (19) is welded to the connecting plate (16), and the bottom of the shaping steel wire (19) is welded to the top of the protection plate (18).