Rolling rotary cutter

Abstract

The utility model is suitable for the technical field of metal material processing, and provides a rolling rotary cutter which comprises a machine base, and a transfer case is arranged on the machine base. The tool apron is fixedly installed on an output shaft of the transfer case, and a scissor disc used for rotary cutting of materials is arranged on the tool apron; the motor and the reduction gearbox are used for driving the transfer case to operate, the motor and the reduction gearbox are both fixedly installed on the machine base, and the same first coupler is fixedly installed on an output shaft of the motor and an input shaft of the reduction gearbox; an output shaft of the reduction gearbox and an input shaft of the reduction gearbox are fixedly provided with the same second coupler; the dust collection box is used for collecting chippings, and a dust suction pipe is fixedly communicated with the dust collection box; and the collecting and filtering mechanism is used for absorbing the chippings and is arranged on the dust collecting box. The slitting roller provided by the scheme has an efficient rotary cutting function and is beneficial to improving the product quality.

Description

Technical Field

[0001] The utility model belongs to the technical field of metal processing, in particular to a rolling peeling machine. Background Art

[0002] In the field of metal processing, aluminum ingots, as a lightweight, corrosion-resistant and highly conductive material, are widely used in industries such as aviation, automobiles, construction and electronics. However, when aluminum ingots are further processed into various parts or products, they need to go through multiple processes, among which cutting is a crucial link.

[0003] At present, traditional aluminum ingot cutting machines generally rely on fixed blades and use the drive of robotic arms or slide rails to achieve the cutting of aluminum ingots. However, this method has significant limitations: due to the serious wear of a single blade after long-term use, its cutting accuracy is significantly reduced, which leads to uneven edges of the cut aluminum ingots or even damage, seriously affecting the appearance quality of the aluminum ingots. Utility Model Content

[0004] The utility model provides a rolling peeling machine, aiming to solve the problem of reduced cutting accuracy caused by serious wear of a single fixed blade during long-term use in a conventional aluminum ingot cutting machine.

[0005] The utility model is implemented as follows: a rolling peeling machine comprises: a machine base, on which a transfer case is arranged; a knife seat, which is fixedly mounted on the output shaft of the transfer case, and on which a scissor disk for peeling materials is arranged; a motor and a reduction box for driving the transfer case to operate, the motor and the reduction box are both fixedly mounted on the machine base, the output shaft of the motor and the input shaft of the reduction box are fixedly mounted with a same first coupling, and the output shaft of the reduction box and the input shaft of the reduction box are fixedly mounted with a same second coupling; a dust box for collecting debris, the dust box being fixedly connected to a dust suction pipe; a collecting and filtering mechanism for absorbing debris, the collecting and filtering mechanism being arranged on the dust box.

[0006] Preferably, the collecting and filtering mechanism includes: a fan fixed in the dust box; a detachable dust filter bag arranged in the dust box for filtering debris; an exhaust duct fixed on the air inlet end of the fan; an exhaust duct fixed on the blowing end of the fan, and the air outlet end of the exhaust duct extends outside the dust box.

[0007] Preferably, a collection box for receiving and holding the cut raw materials is provided on the machine base, and a pull-out basket is provided in the collection box.

[0008] Preferably, a dust collecting hood is fixedly mounted on the dust inlet end of the dust suction pipe, and the dust collecting hood is trumpet-shaped.

[0009] Preferably, the collection box comprises a box body and a detachable box cover, and the box cover is provided with a pipe hole for the dust suction pipe.

[0010] Preferably, hooks for limiting position are fixedly mounted on both sides of the box cover, and buckles that can be engaged with or separated from the hooks are fixedly mounted on both sides of the box body.

[0011] Preferably, a plurality of dust screening holes are provided on the pull-out basket, and a handle for gripping is fixedly mounted on one side of the pull-out basket.

[0012] Compared with the related art, the rolling peeling machine provided by the utility model has the following beneficial effects:

[0013] By adopting the scissor disc, the problem of reduced cutting accuracy caused by blade wear can be reduced to a certain extent, which is beneficial to improving product quality; through the comprehensive design of the dust box, dust suction pipe and collection and filtering mechanism, the metal debris generated during the operation of the rolling shear can be efficiently collected, and it can be effectively prevented from drifting into the working environment, thereby keeping the workplace clean and tidy and improving the operator's work efficiency and comfort; secondly, the detachable dust filter bag design in the collection and filtering mechanism not only improves the filtering effect and ensures that the metal debris is effectively intercepted, but also facilitates the cleaning and maintenance of the equipment, reducing the difficulty and cost of maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A three-dimensional structural schematic diagram of a rolling peeling machine provided by the utility model;

[0015] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0016] Figure 3 This is a side view of the structure of the utility model;

[0017] Figure 4 It is a schematic cross-sectional view of the dust collecting box in the utility model.

[0018] Figure numerals: 1. base; 2. transfer case; 3. knife seat; 4. scissor disc; 5. motor; 6. reduction gearbox; 7. first coupling; 8. second coupling; 9. dust collecting box; 10. dust suction pipe; 11. fan; 12. dust filter bag; 13. exhaust pipe; 14. exhaust pipe; 15. collection box; 16. pull-out basket; 17. dust collecting hood. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0021] The utility model embodiment provides a rolling peeling machine, such as Figure 1-4 As shown, the rolling peeling machine includes: a machine base 1, on which a transfer case 2 is arranged; a knife seat 3, which is fixedly mounted on the output shaft of the transfer case 2, and on which a scissor disk 4 for peeling materials is arranged; a motor 5 and a reduction box 6 for driving the transfer case 2 to operate, the motor 5 and the reduction box 6 are both fixedly mounted on the machine base 1, and the output shaft of the motor 5 and the input shaft of the reduction box 6 are fixedly mounted with the same first coupling 7, and the output shaft of the reduction box 6 and the input shaft of the reduction box 6 are fixedly mounted with the same second coupling 8; a dust box 9 for collecting debris, and the dust box 9 is fixedly connected to a dust suction pipe 10; a collecting and filtering mechanism for absorbing debris, and the collecting and filtering mechanism is arranged on the dust box 9.

[0022] It should be noted that, first of all, the traditional aluminum ingot dicing machine usually uses a fixed blade for cutting. This design means that the blade will experience continuous wear when it is in contact with the aluminum ingot for a long time and cuts. Due to the hardness of the aluminum ingot and the difference in the blade material, this wear is inevitable. However, when the blade is worn to a certain extent, its sharpness and shape will change, resulting in reduced cutting accuracy; the reduction in cutting accuracy is fatal to the dicing process of aluminum ingots. The edge of the aluminum ingot needs to be kept flat and smooth to ensure the quality of its subsequent processing and use. However, due to the wear of the blade, the edge of the cut aluminum ingot may appear uneven, rough or even damaged, which not only affects the appearance quality of the aluminum ingot, but also may have a negative impact on its mechanical properties and durability; in addition, the fixed blade may also lead to a decrease in processing efficiency; due to the wear of the blade, in order to maintain the cutting accuracy, it may be necessary to frequently stop the machine to check and replace the blade, which not only increases the downtime, but also reduces the production efficiency; moreover, frequent blade replacement will also increase the labor intensity and maintenance cost of the operator; in addition, there are also some problems in relying on a robotic arm or a slide rail to drive the aluminum ingot for dicing. The robot arm or slide rail may wear out or malfunction after long-term operation, which may cause inaccurate positioning or unstable movement of the aluminum ingot. These problems will also affect the cutting accuracy and quality of the aluminum ingot. In summary, the traditional aluminum ingot cutter relies on a fixed blade and is driven by a robot arm or slide rail for cutting. There are significant limitations. These limitations not only affect the cutting accuracy and quality of the aluminum ingot, but also reduce production efficiency and increase maintenance costs. Therefore, it is necessary to improve and innovate the aluminum ingot cutter to overcome these limitations and improve the cutting quality of the aluminum ingot.

[0023] In this embodiment, the machine base 1 serves as the basic support platform of the entire equipment; the transfer case 2 is used to distribute and transmit power; the knife seat 3 is fixed on the output shaft of the transfer case 2 and carries the scissor disk 4; the scissor disk 4 directly participates in the process of peeling materials; the motor 5 and the reduction box 6 are used to drive the operation of the transfer case 2, the output shaft of the motor 5 is connected to the input shaft of the reduction box 6 through the first coupling 7, and the output shaft of the reduction box 6 is connected to the input shaft of the knife seat 3 through the second coupling 8; the dust box 9 and the dust suction pipe 10 are used to collect debris generated during the peeling process; the rolling peeling machine has the following advantages over the traditional aluminum ingot cutting machine: due to the use of a rotating blade, the problem of reduced cutting accuracy caused by blade wear can be reduced to a certain extent; the downtime caused by blade replacement is reduced, and the production efficiency is improved; the number of frequent blade replacements is reduced, thereby reducing maintenance costs; due to improved cutting accuracy and production efficiency, the quality of aluminum ingots can be improved, which is beneficial to subsequent processing and use.

[0024] In a further preferred embodiment of the utility model, the collecting and filtering mechanism includes: a fan 11 fixed in the dust box 9; a detachable dust filter bag 12 arranged in the dust box 9 for filtering debris; an exhaust pipe 13 fixed on the air inlet end of the fan 11; an exhaust pipe 14 fixed on the blowing end of the fan 11, and the air outlet end of the exhaust pipe 14 extends outside the dust box 9.

[0025] In this embodiment, the fan 11 is fixed in the dust box 9, and its main function is to provide power for the collection and filtering mechanism, and to absorb and transport metal debris by generating airflow. The start-up of the fan 11 enables the dust suction pipe 10 to more effectively absorb the floating metal debris and introduce it into the dust box 9; a detachable dust filter bag 12 is provided in the dust box 9 to filter the inhaled debris; the dust filter bag 12 can effectively intercept the metal debris and prevent it from entering the fan 11 or other components, causing damage or blockage; at the same time, its detachable design makes cleaning and replacing the dust filter bag 12 convenient and quick, improving the maintenance efficiency of the equipment; the exhaust pipe 13 is fixed on the air inlet end of the fan 11, and is used to introduce the metal debris inhaled by the dust suction pipe 10 into the fan 11; the exhaust pipe 14 is fixed on the blowing end of the fan 11, and its function is to discharge the airflow filtered by the dust filter bag 12 out of the dust box 9, forming a complete debris collection and discharge cycle; the air outlet end of the exhaust pipe 14 extends into the dust collector 9. Box 9, ensuring that the filtered airflow can be discharged smoothly, avoiding the formation of air circulation inside the dust box 9, which affects the debris collection effect; through the strong airflow generated by the fan 11, combined with the guidance of the dust suction pipe 10, the metal debris can be more efficiently collected in the dust box 9, reducing the possibility of drifting; the use of the detachable dust filter bag 12 not only improves the filtering effect, ensures that the metal debris is effectively intercepted, but also facilitates the cleaning and maintenance of the equipment; the detachable design of the dust filter bag makes replacement and cleaning simple and quick, reducing the difficulty and cost of maintenance; the fixation of the exhaust pipe 13 and the exhaust pipe 14, and the design of the air outlet end of the exhaust pipe 14 ensure that the airflow can smoothly enter and exit the dust box 9, avoiding the problem of poor air circulation or blockage, thereby improving the efficiency of the entire collection and filtration mechanism.

[0026] In a further preferred embodiment of the utility model, a collection box 15 for receiving and storing the cut raw materials is arranged on the machine base 1, and a pull-out basket 16 is arranged in the collection box 15.

[0027] In this embodiment, by providing a collection box 15, the cut raw materials can fall directly into it, reducing the time and labor of operators to manually collect raw materials, thereby improving work efficiency; the use of the collection box 15 avoids the scattering or accumulation of raw materials in the working area, keeps the working environment tidy, and reduces operational errors or safety risks caused by the confusion of raw materials; the design of the pull-out basket 16 makes the storage and removal of raw materials simple and quick; the operator can easily organize, classify and transfer the raw materials, improving the convenience and efficiency of raw material management; the pull-out feature of the pull-out basket 16 allows the operator to adjust the storage position and quantity of the raw materials at any time as needed, enhancing the flexibility and adaptability of the operation.

[0028] In a further preferred embodiment of the present invention, a dust collecting hood 17 is fixedly mounted on the dust inlet end of the dust suction pipe 10, and the dust collecting hood 17 is trumpet-shaped.

[0029] In this embodiment, a dust collecting cover 17 is fixedly installed at the dust inlet end of the dust suction pipe 10 . The dust hood 17 is designed to collect scattered metal debris more effectively; by expanding the area of ​​the dust inlet end, the dust hood 17 can capture metal debris in a larger range, thereby improving the dust collection efficiency; the dust hood 17 adopts a trumpet-shaped design; this design utilizes the dynamic principle of airflow, so that metal debris can be more easily guided to the dust collection pipe 10 in the trumpet-shaped dust hood 17, thereby further improving the dust collection efficiency; by installing the dust hood 17, the dust inlet end area of ​​the dust collection pipe 10 is increased, and a larger range of metal debris can be captured; at the same time, the trumpet-shaped design makes it easier for the airflow and debris to be guided to the dust collection pipe 10, thereby significantly improving the dust collection efficiency; due to the effective dust collection effect of the dust hood 17, more metal debris is collected in the dust box 9, reducing the possibility of drifting into the working environment; this makes the working environment tidier and reduces the health and safety risks to the operator; the introduction of the dust hood 17 not only improves the dust collection efficiency, but also enhances the performance of the entire collection and filtering mechanism; it enables the rolling shear to more effectively handle metal debris during operation, and improves the stability and reliability of the equipment.

[0030] In a further preferred embodiment of the present invention, the collection box 15 includes a box body and a detachable box cover, and the box cover is provided with a pipe hole for the dust suction pipe 10.

[0031] In this embodiment, the collecting box 15 is composed of a box body and a detachable box cover; this design makes the collecting box 15 more flexible and maintainable; a pipe hole for the dust suction pipe 10 is provided on the box cover; this design enables the dust suction pipe 10 to directly pass through the box cover and suck the scattered metal debris into the collecting box 15; this not only simplifies the connection method between the dust suction pipe 10 and the collecting box 15, but also improves the dust suction efficiency, ensuring that the metal debris can be effectively collected.

[0032] In a further preferred embodiment of the utility model, hooks for limiting position are fixedly installed on both sides of the box cover, and buckles that can be engaged with or separated from the hooks are fixedly installed on both sides of the box body.

[0033] In this embodiment, hooks for limiting the position are fixedly installed on both sides of the box cover. These hooks are designed to be buckled with the corresponding structures on the box body to ensure that the box cover can be firmly fixed on the box body; by using the connection method of hooks and buckles, the operator can easily open and close the box cover without using additional tools or performing complicated operations; this design simplifies the opening and closing process of the box cover and improves the convenience of operation.

[0034] In a further preferred embodiment of the present invention, a plurality of dust screening holes are provided on the pull-out basket 16 , and a handle for gripping is fixedly mounted on one side of the pull-out basket 16 .

[0035] In this embodiment, by setting the dust screening holes, the raw materials and dust can be effectively separated, so that the raw materials collected in the pull-out basket 16 are purer; this helps to reduce the cleaning work of the raw materials in the subsequent processing process, improves the work efficiency and the utilization rate of the raw materials; the introduction of the handle allows the operator to easily grasp and move the pull-out basket 16 without having to laboriously find a suitable gripping point or use other tools.

[0036] To sum up, the rolling peeling machine provided by the present technical solution, due to the use of a rotating scissor disk, can reduce the problem of reduced cutting accuracy caused by blade wear to a certain extent; reduce the downtime caused by blade replacement and improve production efficiency; reduce the number of frequent blade replacements, thereby reducing maintenance costs and improving cutting accuracy and production efficiency.

[0037] Compared with the relevant technology, the use of a scissor disc can reduce the problem of reduced cutting accuracy caused by blade wear to a certain extent, which is beneficial to improving product quality; through the comprehensive design of the dust box 9, the dust suction pipe 10 and the collecting and filtering mechanism, the metal debris generated by the rolling shear during operation can be efficiently collected, and it can be effectively prevented from drifting into the working environment, thereby keeping the workplace clean and tidy, and improving the operator's work efficiency and comfort; secondly, the detachable dust filter bag design in the collecting and filtering mechanism not only improves the filtering effect and ensures that the metal debris is effectively intercepted, but also facilitates the cleaning and maintenance of the equipment, reducing the maintenance difficulty and cost.

[0038] It is worth mentioning that the new rolling shear is an efficient and precise shearing equipment, which is widely used in the shearing of metal ingots. The machine is mainly composed of a support, a power component, a transmission device, an electrical part, etc. It has the characteristics of compact structure, easy operation and high shearing precision.

[0039] 2. Product composition

[0040] Support: A welded component used to support the entire rolling shearing machine to ensure that the conveying surface height of the rolling shearing machine and other related equipment is consistent.

[0041] Power assembly: includes motor and reducer, which provide the power required for the rolling shear to work.

[0042] Transmission device: The motor and reducer are connected through a coupling to drive the hob to perform shearing operations.

[0043] Electrical part: including frequency converter, contactor, isolating switch and other electrical components, which control the operation and stop of the rolling shearing machine.

[0044] 3. Working Principle

[0045] When the ingot is pulled out by the front traction, the rolling shear starts to work. The motor drives the reducer through the transmission chain, which in turn drives the upper and lower cutter discs to rotate. The upper and lower cutter discs are each equipped with two cutters. The shearing speed of the knife tip is close to the moving speed of the ingot, so as to achieve accurate shearing of the ingot. After shearing, the ingot becomes a short material of the required length.

[0046] 4. Product System Description

[0047] Transmission system: The motor drives the conveyor chain through the transmission chain to realize the transportation of materials. The transmission system is stable and reliable, ensuring the continuous and efficient operation of the rolling shear.

[0048] Electrical system: The electrical part consists of motors, frequency converters, isolating switches, etc., which realize the start, stop, speed adjustment and other functions of the rolling shear. The setting of the isolating switch ensures the safety of equipment maintenance and prevents personal and equipment accidents caused by misoperation.

[0049] 5. Safety precautions

[0050] Before using the rolling shear, please make sure that all electrical components and transmission devices are intact and firmly connected.

[0051] When operating the rolling shear, please comply with relevant safety regulations, wear protective equipment and avoid accidental injuries.

[0052] When performing equipment maintenance, please ensure that the motor power supply is disconnected to prevent personal injury and equipment accidents caused by sudden startup of the motor due to improper operation.

[0053] 6. Care and maintenance

[0054] Clean and inspect the rolling shear regularly to ensure that the equipment is in good working condition.

[0055] Check the connection of transmission devices and electrical components regularly. If any looseness or damage is found, it should be handled promptly.

[0056] Regularly maintain the motor to ensure its normal operation and extend its service life.

[0057] VII. Troubleshooting

[0058] During use, if you encounter equipment failure or abnormal situation, please stop the machine for inspection in time and deal with it according to the actual situation. If you need professional maintenance service, please contact our after-sales service personnel.

[0059] 8. Packaging and Transportation

[0060] The rolling shear is packed in wooden boxes to ensure that it is not damaged during transportation. During transportation, please avoid severe vibration and collision to avoid affecting the performance and service life of the equipment.

[0061] In the several embodiments provided in the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are only schematic, such as the division of the above-mentioned units, which is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.

[0062] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. A rolling peeling machine, characterized in that: include: A machine base, wherein a transfer case is arranged on the machine base; A knife seat, the knife seat is fixedly mounted on the output shaft of the transfer case, and a scissor disc for peeling materials is provided on the knife seat; A motor and a reduction box for driving the transfer case, wherein the motor and the reduction box are fixedly mounted on the machine base, a first coupling is fixedly mounted on the output shaft of the motor and the input shaft of the reduction box, and a second coupling is fixedly mounted on the output shaft of the reduction box and the input shaft of the reduction box; A dust collecting box for collecting debris, wherein the dust collecting box is fixedly connected to a dust suction pipe; A collecting and filtering mechanism for absorbing debris, wherein the collecting and filtering mechanism is arranged on the dust box.

2. The rolling peeling machine according to claim 1, characterized in that: The collecting and filtering mechanism comprises: A fan fixed in the dust collecting box; A detachable dust filter bag disposed in the dust box for filtering debris; An exhaust pipe fixed on the air inlet end of the fan; An exhaust pipe is fixed on the blowing end of the fan, and the air outlet end of the exhaust pipe extends outside the dust collecting box.

3. The rolling peeling machine according to claim 1, characterized in that: The machine base is provided with a collection box for receiving and holding the cut raw materials, and a pull-out basket is provided in the collection box.

4. The rolling peeling machine according to claim 1, characterized in that: A dust collecting hood is fixedly mounted on the dust inlet end of the dust suction pipe, and the dust collecting hood is trumpet-shaped.

5. The rolling peeling machine according to claim 3, characterized in that: The collection box comprises a box body and a detachable box cover, and the box cover is provided with a pipe hole for the dust suction pipe.

6. The rolling peeling machine according to claim 5, characterized in that: Hooks for limiting position are fixedly installed on both sides of the box cover, and buckles that can be engaged with or separated from the hooks are fixedly installed on both sides of the box body.

7. The rolling peeling machine according to claim 3, characterized in that: The pull-out basket is provided with a plurality of dust screening holes, and a handle for grasping is fixedly mounted on one side of the pull-out basket.

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