Waste collecting device for sheet metal part cutting machining

By designing a sheet metal cutting and processing waste collection device including a centrifugal fan, a vacuum trough and a hopper, the problems of low waste collection efficiency and splash debris in the prior art are solved, and the effects of efficient waste collection and safety protection of staff are achieved.

CN222588245UActive Publication Date: 2025-03-11HEFEI XINGKAI ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202421211910.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-03-11
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

During the cutting and processing of existing sheet metal parts, the waste collection efficiency is low, which can easily cause waste scattering and secondary pollution, and the splashed debris can harm the staff.

Method used

A waste collection device including a centrifugal fan, a vacuum tank and a discharge hopper is designed to drop large waste into the discharge hopper through rectangular blanking holes, and fine splash debris are efficiently absorbed through the suction generated by the centrifugal fan, and concentratedly collected and filtered.

Benefits of technology

It realizes efficient collection of different types of waste, reduces the scattering and secondary pollution of waste, and effectively protects the safety of staff and prevents debris from causing harm to the body.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sheet metal part machining, and discloses a sheet metal part cutting waste collecting device which comprises an operation box, a machining groove is formed in the upper half portion of one side of the operation box, a controller is installed on one side of the operation box, a waste groove is formed in the lower half portion of one side of the operation box, and a rectangular discharging hole is formed in the top of the waste groove. A discharging hopper is arranged at the bottom of the rectangular discharging hole in a communicating mode, dust collection grooves are formed in the two ends of one side of the operation box, dust inlets are formed in the upper half portions of the inner side walls of the dust collection grooves, and centrifugal fans are arranged on the two sides of the operation box. By arranging centrifugal fans, a dust collection groove and a discharging hopper, large waste materials with weights enter a waste material collection cloth bag to be collected, and the two centrifugal fans efficiently suck fine splashing chippings generated in the cutting process through dust inlets in the two sides correspondingly and discharge the fine splashing chippings into a dust catching bag to be filtered; and the effect of efficiently collecting different types of waste is achieved.
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Description

Technical Field

[0001] The present application relates to the technical field of sheet metal processing, and in particular to a waste collection device for sheet metal cutting processing. Background Art

[0002] Sheet metal is a material widely used in industrial manufacturing, construction, automobiles and other fields. Cutting is an indispensable part of its processing. Different products or structures often need to be cut into specific shapes and sizes according to actual needs and design specifications. Cutting is to make sheet metal better adapt to the overall structure and meet the use function. Sheet metal is generally cut by cutting machines;

[0003] A large amount of waste is generated during the existing sheet metal cutting process. Traditional waste collection methods often rely on manual collection or simple devices for collection. These methods are not only inefficient, but also easily cause waste scattering and secondary pollution during the collection process. In addition, a large amount of splashing debris is generated during the cutting process, which is easy to splash onto the body surface of the workers and cause injuries to the workers. Therefore, there is a large room for improvement.

[0004] The above information disclosed in the background technology is only used to increase the understanding of the background technology of the present application, and therefore, it may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content

[0005] In order to solve the above-mentioned problems, the present application provides a waste collection device for sheet metal cutting processing.

[0006] The present application provides a waste collection device for sheet metal cutting processing, which adopts the following technical solution:

[0007] A waste collection device for sheet metal cutting processing comprises an operation box, a processing groove is provided in the upper half of one side of the operation box, a cutting mechanism is provided on the inner top wall of the processing groove, a clamping mechanism is provided on the top of the inner bottom wall of the processing groove, a controller is installed on one side of the operation box, a waste groove is provided in the lower half of one side of the operation box, a rectangular blanking hole is provided on the top of the waste groove, a discharge hopper is provided at the bottom of the rectangular blanking hole, dust suction grooves are provided at both ends of one side of the operation box, a dust inlet is provided on the upper half of the inner side wall of the dust suction groove, a fixing plate is fixedly connected to one end of the dust suction groove, and centrifugal fans are provided on both sides of the operation box.

[0008] Preferably, a fixed base is fixedly connected to the bottom of the centrifugal fan, an input end of the centrifugal fan is communicated with a side wall of the dust suction groove, and a dust bag is fixedly sleeved on the output end of the centrifugal fan.

[0009] Preferably, a plurality of fixing rings are fixedly connected to the outer surface of the bottom of the discharge hopper.

[0010] Preferably, the material of the discharge hopper is stainless steel.

[0011] Preferably, the cutting mechanism, the clamping mechanism and the two centrifugal fans are all electrically connected to an external power supply via a controller.

[0012] In summary, this application includes the following beneficial technical effects:

[0013] 1. By setting up a centrifugal fan, a dust suction trough and a discharge hopper, large and heavy waste materials fall into the discharge hopper through the rectangular drop hole and enter the waste collection bag. The waste collection bag can be taken out by untying the rope. The two centrifugal fans generate strong suction in the two dust suction troughs respectively, and then the fine splashing debris generated during the cutting process is efficiently sucked through the dust inlets on both sides and discharged into the dust collection bag for filtration. All types of waste generated during the cutting process can be collected in time; compared with the existing technology, it has the effect of efficiently collecting different types of waste;

[0014] 2. The flying debris will jump to the eyes and other body parts of the workers, causing harm to the workers. The two centrifugal fans can efficiently absorb and discharge the tiny flying debris generated during the cutting process to prevent the debris from causing harm to the workers. Compared with the existing technology, it has the effect of protecting the safety of the workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the embodiment of the application;

[0016] Figure 2 is a schematic diagram of the structure of the dust inlet of the embodiment of the application;

[0017] Figure 3 It is a schematic structural diagram of a discharge hopper of an embodiment of the application;

[0018] Figure 4 It is a schematic diagram of the structure of the dust collecting bag of the embodiment of the application.

[0019] Explanation of the reference numerals: 1. Operation box; 2. Processing groove; 3. Cutting mechanism; 4. Clamping mechanism; 5. Controller; 6. Fixed plate; 7. Centrifugal fan; 8. Fixed base; 9. Rectangular drop hole; 10. Waste groove; 11. Dust suction groove; 12. Dust inlet; 13. Discharge hopper; 14. Fixed ring; 15. Dust bag. DETAILED DESCRIPTION

[0020] The following is combined with Figure 1-4 This application is described in further detail.

[0021] The present application embodiment discloses a waste collection device for sheet metal cutting processing, referring to Figure 1-Figure 4 , including an operation box 1, a processing groove 2 is provided on the upper half of one side of the operation box 1, a cutting mechanism 3 is provided on the inner top wall of the processing groove 2, a clamping mechanism 4 is provided on the top of the inner bottom wall of the processing groove 2, a controller 5 is installed on one side of the operation box 1, the clamping mechanism 4 can stably clamp the sheet metal parts and adjust the position of the sheet metal parts, and the cutting mechanism 3 can cut the fixed sheet metal parts, and a waste trough 10 is provided on the lower half of one side of the operation box 1, a rectangular drop hole 9 is provided on the top of the waste trough 10, and a discharge hopper 13 is provided at the bottom of the rectangular drop hole 9, and a waste collection bag is sleeved at the bottom of the discharge hopper 13, and large and heavy waste falls into the discharge hopper 13 through the rectangular drop hole 9 and enters the waste collection bag. The discharge hopper 13 is an inverted trapezoid, which can buffer the waste and make the waste slowly slide into the waste collection bag. The bag can be used to prevent the cutting waste with sharp corners from scratching the bag. The waste collection bag can be directly taken out to quickly take out the waste for recycling. Dust suction grooves 11 are provided at both ends of one side of the operation box 1, and a dust inlet 12 is provided on the upper half of the inner wall of the dust suction groove 11. One end of the dust suction groove 11 is fixedly connected to a fixing plate 6, which can seal the dust suction groove 11 so that the dust suction groove 11 has only one entrance and exit, the dust inlet 12. Centrifugal fans 7 are provided on both sides of the operation box 1. The manual operation controller 5 starts the two centrifugal fans 7 synchronously. The two centrifugal fans 7 generate strong suction in the two dust suction grooves 11 respectively, and then the fine splashing debris generated in the cutting process is efficiently absorbed and discharged through the dust inlets 12 on both sides, preventing the splashing debris from jumping to the eyes and other body parts of the staff and causing harm to the staff.

[0022] Reference Figure 4 The bottom of the centrifugal fan 7 is fixedly connected with a fixed base 8, which supports the centrifugal fan 7. The input end of the centrifugal fan 7 is connected with the side wall of the dust suction groove 11. Starting the centrifugal fan 7 can generate a strong adsorption force in the dust suction groove 11. The output end of the centrifugal fan 7 is fixedly sleeved with a dust bag 15. The centrifugal fan 7 discharges air with debris into the dust bag 15, and the dust bag 15 filters the air. The debris is filtered in the dust bag 15 for collection, which can be recycled later, and clean air is discharged.

[0023] Reference Figure 3 The outer surface of the bottom of the discharge hopper 13 is fixedly connected with multiple fixing rings 14. The waste collection bag can be fixed by winding a rope around the surface of the multiple fixing rings 14. The waste collection bag can be taken out by untying the rope, which is convenient for the installation and disassembly of the waste collection bag.

[0024] Reference Figure 3The material of the discharge hopper 13 is stainless steel. The waste will impact the discharge hopper 13 during the falling process. The stainless steel has high strength and can withstand such impact force, thereby extending the service life of the discharge hopper 13.

[0025] Reference Figure 1-Figure 4 The cutting mechanism 3, the clamping mechanism 4 and the two centrifugal fans 7 are all electrically connected to the external power supply through the controller 5. The manually operated controller 5 can directly control the start and stop of the cutting mechanism 3 and the clamping mechanism 4, which is convenient and fast. The manually operated controller 5 can synchronously control the start and stop of the two centrifugal fans 7 to collect the debris efficiently, accurately and conveniently.

[0026] The implementation principle of the waste collection device for sheet metal cutting processing in the embodiment of the present application is as follows: by setting a centrifugal fan 7, a dust suction slot 11 and a discharge hopper 13, the sheet metal can be stably clamped and the position of the sheet metal can be adjusted by the clamping mechanism 4, the fixed sheet metal can be cut and processed by the cutting mechanism 3, the waste collection bag can be fixed by winding a rope around the surface of multiple fixing rings 14, and the large-scale heavy waste falls into the discharge hopper 13 through the rectangular drop hole 9 and enters the waste collection bag, and the rope is untied. The waste collection bag can be taken out. During the cutting process, the manual operation controller 5 starts the two centrifugal fans 7 synchronously. The two centrifugal fans 7 generate strong suction in the two dust suction grooves 11 respectively, and then the fine flying debris generated in the cutting process is efficiently sucked and discharged into the dust bag 15 through the dust inlet ports 12 on both sides. The dust bag 15 filters the debris and collects it in the dust bag 15. It can be recycled later and discharged with clean air. It has the effect of efficiently collecting different types of waste and protecting the safety of workers.

[0027] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0028] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0029] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

[0030] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A waste collection device for sheet metal cutting, comprising an operating box (1), characterized in that: The upper half of one side of the operation box (1) is provided with a processing groove (2), the inner top wall of the processing groove (2) is provided with a cutting mechanism (3), the top of the inner bottom wall of the processing groove (2) is provided with a clamping mechanism (4), a controller (5) is installed on one side of the operation box (1), a waste groove (10) is provided on the lower half of one side of the operation box (1), a rectangular material drop hole (9) is provided on the top of the waste groove (10), and a discharge hopper (13) is provided at the bottom of the rectangular material drop hole (9), a dust suction groove (11) is provided at both ends of one side of the operation box (1), a dust inlet (12) is provided on the upper half of the inner side wall of the dust suction groove (11), one end of the dust suction groove (11) is fixedly connected to a fixing plate (6), and centrifugal fans (7) are provided on both sides of the operation box (1).

2. A waste collection device for sheet metal cutting according to claim 1, characterized in that: The bottom of the centrifugal fan (7) is fixedly connected to a fixed base (8), the input end of the centrifugal fan (7) is in communication with the side wall of the dust suction groove (11), and the output end of the centrifugal fan (7) is fixedly sleeved with a dust bag (15).

3. The waste collection device for sheet metal cutting according to claim 1, characterized in that: A plurality of fixing rings (14) are fixedly connected to the outer surface of the bottom of the discharge hopper (13).

4. The waste collection device for sheet metal cutting according to claim 1, characterized in that: The material of the discharge hopper (13) is stainless steel.

5. The waste collection device for sheet metal cutting according to claim 1, characterized in that: The cutting mechanism (3), the clamping mechanism (4) and the two centrifugal fans (7) are all electrically connected to an external power source via a controller (5).