Abrasive belt hot-pressing bonding device
By designing an automated device for thermal pressing bonding of abrasive belt, the poor safety and misalignment problems of traditional handheld hot presses are solved, and efficient, safe and high-quality thermal pressing bonding of the belt joints is achieved.
Patent Information
- Application Number
- CN202421263094.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-04
AI Technical Summary
When pressing the belt joints in traditional belt heat presses, they need to be hand-held manually, which is poor in safety and prone to misalignment, affecting the connection effect.
A thermal pressure bonding device for a sand belt is designed, including a base, a support frame, a hydraulic cylinder, a clamping mechanism and a transmission mechanism. Through the piston rod of the hydraulic cylinder, the clamping mechanism is driven to automatically move the sand belt to the heating plate for thermal pressure bonding.
It realizes fast, safe and correct thermal bonding of the belt joints, avoids safety hazards and misalignment problems caused by manual handhelds, and ensures the quality of bonding.
Smart Images

Figure CN222589372U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of abrasive belt preparation, in particular to a hot-pressing bonding device for abrasive belts. Background Art
[0002] Abrasive belts are coated abrasives, also known as flexible abrasives. Compared with solid abrasive wheels, they are more flexible and safer when polishing, with higher precision and lower grinding costs. Abrasive belts are a belt-shaped tool that can be used for grinding and polishing. Abrasives are bonded to flexible materials such as paper and cloth using a binder. They are a major form of coated abrasives. Their basic components are: substrate, abrasive and binder, collectively known as the three elements of abrasive belts.
[0003] The method of joining the abrasive belt is to grind the edges of both ends of the abrasive belt, cover them with glue for ring connection, and then manually bond the glue-coated ends. However, manual joints can easily make the bonding surface uneven. Therefore, a hot press is needed to heat press the joints of the abrasive belt.
[0004] However, when the traditional hot press presses the sanding belt joints, it is necessary to manually hold the two ends of the sanding belt and place them on the pressing blocks of the hot press for hot pressing, which has poor safety. In addition, when the sanding belt is held manually, it is easy for the sanding belt joint to be misaligned due to hand shaking, thereby affecting the sanding belt connection effect.
[0005] To this end, a sand belt hot-pressing bonding device is proposed. Summary of the invention
[0006] The utility model aims to provide a sanding belt hot-pressing bonding device, so as to solve or at least alleviate one or more of the above-mentioned problems and other problems existing in the prior art.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sanding belt hot-pressing bonding device, which is used for hot-pressing bonding the two ends of the sanding belt, comprises a base, a support frame is fixedly installed on the top of the base, a hydraulic cylinder is fixedly installed on the top of the support frame, the lower end of the piston rod of the hydraulic cylinder slides through the top of the support frame and then extends into the inner side of the support frame, an upper mounting block is fixedly installed on the bottom of the piston rod of the hydraulic cylinder, an upper electric heating plate is fixedly installed on the bottom of the upper mounting block, a lower mounting block is fixedly installed on the top of the base, and the lower mounting A lower electric heating plate is fixedly installed on the top of the block, and the lower electric heating plate is located directly below the upper electric heating plate. A clamping mechanism for fixing the two ends of the sanding belt is provided on the top of the base, and the clamping mechanism is slidably arranged on the top of the base through a guide mechanism. The clamping mechanism is transmission-connected to the upper mounting block through a transmission mechanism. When the piston rod of the hydraulic cylinder is extended, the clamping mechanism can drive the sanding belt to move directly below the upper electric heating plate. When the piston rod of the hydraulic cylinder is retracted, the clamping mechanism can drive the sanding belt to move in a direction away from the upper electric heating plate.
[0008] In a sanding belt hot pressing bonding device according to the utility model, optionally, the clamping mechanism includes two lower clamping plates, the two lower clamping plates are respectively slidably arranged on both sides of the lower mounting block, the tops of the two lower clamping plates are hinged with upper clamping plates, the ends of the two lower clamping plates away from the support frame are fixedly connected by lower handles, the ends of the two upper clamping plates away from the support frame are fixedly connected by upper handles, and the lower clamping plates are provided with locking mechanisms capable of fixing the upper clamping plates to the lower clamping plates.
[0009] In an abrasive belt hot-pressing bonding device according to the utility model, optionally, the top of the lower clamping plate and the bottom of the upper clamping plate are both provided with anti-slip patterns.
[0010] In a sand belt hot pressing bonding device according to the utility model, optionally, the transmission mechanism includes an upper connecting rod, an L-shaped transmission rod and a lower connecting rod, the upper connecting rod is fixedly mounted on the side of the upper mounting block, the lower connecting rod is fixedly connected to the side of the lower clamping plate, the upper end of the L-shaped transmission rod is rotatably connected to the upper connecting rod, and the lower end of the L-shaped transmission rod is rotatably connected to the lower connecting rod.
[0011] In a sanding belt hot pressing bonding device according to the utility model, optionally, the guiding mechanism includes a bottom guide rod arranged on the lower clamping plate, both ends of the guide rod are fixedly connected with support blocks, the support block is fixedly installed on the top of the base, and a slider is slidably arranged on the guide rod, and the top of the slider is fixedly connected to the bottom of the lower clamping plate.
[0012] In a sand belt hot pressing bonding device according to the utility model, optionally, a spring is sleeved on the guide rod, one end of the spring abuts against the support block close to the support frame, and the other end of the spring abuts against one side of the sliding block.
[0013] In a sanding belt hot pressing bonding device according to the utility model, optionally, the top of the upper mounting block is fixedly connected to a limiting rod, the top of the support frame is fixedly installed with a limiting sleeve, and the upper end of the limiting rod slides through the top of the support frame and then is slidably inserted into the limiting sleeve.
[0014] In a sanding belt hot pressing bonding device according to the utility model, optionally, the locking mechanism includes a clamping plate, the upper end of the clamping plate is formed with a C-shaped clamping groove, the lower end of the clamping plate is formed with a connecting sleeve, the connecting sleeve is rotatably sleeved on the lower handle, and the C-shaped clamping groove can be clamped on the upper handle.
[0015] In an abrasive belt hot-pressing bonding device according to the utility model, optionally, a paddle is formed on the top of the clamping plate.
[0016] In a sanding belt hot pressing bonding device according to the utility model, optionally, adjacent sides of the two lower clamping plates are fixedly connected with extension plates, the bottom of the extension plate can be slidably set on the top of the lower mounting block, and the top of the extension plate is in the same plane as the top of the lower electric heating plate.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] The utility model can quickly fix and support the two ends of the abrasive belt through the clamping mechanism, effectively avoiding the misalignment of the abrasive belt bonding part during hot pressing, and ensuring the quality of the abrasive belt after bonding;
[0019] The transmission mechanism is set up to realize the functions of automatic feeding and withdrawing of the clamping mechanism holding the sanding belt. When the piston rod of the hydraulic cylinder is extended, the clamping mechanism is driven by the transmission mechanism to move in the direction of the upper electric heating plate, and the sanding belt is moved between the upper electric heating plate and the lower electric heating plate. After the piston rod of the hydraulic cylinder is retracted, the clamping mechanism automatically moves with the hot-pressed sanding belt to the side away from the hydraulic cylinder. During the whole process, there is no need for human hands to reach into the range of the upper electric heating plate and the lower electric heating plate, and the safety is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of the sand belt hot-pressing bonding device of the utility model;
[0021] Figure 2 It is a partial structural schematic diagram of the sand belt hot-pressing bonding device of the utility model;
[0022] Figure 3 It is a structural schematic diagram of the abrasive belt hot-pressing bonding device of the utility model from another perspective;
[0023] Figure 4 This is one of the structural schematic diagrams of the clamping mechanism in the abrasive belt hot-pressing bonding device of the utility model;
[0024] Figure 5 This is the second structural schematic diagram of the clamping mechanism in the abrasive belt hot-pressing bonding device of the utility model;
[0025] Figure 6 for Figure 1 A magnified view of part A in FIG.
[0026] Figure 7 for Figure 4 Enlarged view of part B in .
[0027] In the figure: 1. base; 2. support frame; 201. limit rod; 202. limit sleeve; 3. hydraulic cylinder; 4. upper mounting block; 401. upper electric heating plate; 5. clamping mechanism; 501. lower clamping plate; 5011. lower handle; 5012. extension plate; 502. upper clamping plate; 5021. upper handle; 6. transmission mechanism; 601. upper connecting rod; 602. L-shaped transmission rod; 603. lower connecting rod; 7. lower mounting block; 701. lower electric heating plate; 801. support block; 802. slider; 803. spring; 804. guide rod; 9. locking mechanism; 901. C-shaped slot; 902. connecting sleeve; 903. dial plate. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] Example
[0030] See also Figures 1 to 7, the present embodiment provides a sanding belt hot pressing bonding device, comprising a base 1, a support frame 2 is fixedly installed on the top of the base 1, a hydraulic cylinder 3 is fixedly installed on the top of the support frame 2, the lower end of the piston rod of the hydraulic cylinder 3 slides through the top of the support frame 2 and then extends into the inner side of the support frame 2, an upper mounting block 4 is fixedly installed on the bottom of the piston rod of the hydraulic cylinder 3, in order to ensure that the upper mounting block 4 can move up and down stably, a limiting rod 201 is fixedly connected to the top of the upper mounting block 4, a limiting sleeve 202 is fixedly installed on the top of the support frame 2, the upper end of the limiting rod 201 slides through the top of the support frame 2 and then slides and is plugged into the limiting sleeve 202, an upper electric heating plate 401 is fixedly installed on the bottom of the upper mounting block 4, a lower mounting block 7 is fixedly installed on the top of the base 1, a lower electric heating plate 701 is fixedly installed on the top of the lower mounting block 7, and the lower electric heating plate 701 is located directly below the upper electric heating plate 401;
[0031] Among them, a clamping mechanism 5 for fixing the two ends of the sanding belt is arranged on the top of the base 1. In this embodiment, the clamping mechanism 5 includes two lower clamping plates 501, and the two lower clamping plates 501 are respectively slidably arranged on both sides of the lower mounting block 7. The tops of the two lower clamping plates 501 are hinged with upper clamping plates 502. The ends of the two lower clamping plates 501 away from the support frame 2 are fixedly connected by lower handles 5011, and the ends of the two upper clamping plates 502 away from the support frame 2 are fixedly connected by upper handles 5021. A locking mechanism 9 is provided that can fix the upper clamping plate 502 on the lower clamping plate 501, wherein the locking mechanism 9 includes a clamping plate, the upper end of the clamping plate is formed with a C-shaped clamping groove 901, the lower end of the clamping plate is formed with a connecting sleeve 902, the connecting sleeve 902 is rotatably sleeved on the lower handle 5011, the C-shaped clamping groove 901 can be clamped on the upper handle 5021, the C-shaped clamping groove 901 is elastic, and in order to facilitate the separation of the C-shaped clamping groove 901 from the upper handle 5021, a shift plate 903 is formed on the top of the clamping plate.
[0032] Through the provided clamping mechanism 5, when in use, the two ends of the sanding belt are respectively placed on the lower clamping plates 501 at the two ends of the clamping mechanism 5, and then the upper handle 5021 is pressed downward so that the upper clamping plate 502 presses the end of the sanding belt onto the lower clamping plate 501, and then the locking mechanism 9 is rotated to insert the C-shaped slot 901 into the upper handle 5021, so that the upper clamping plate 502 can be fixed on the lower clamping plate 501. When the hot-pressed sanding belt needs to be removed from the clamping mechanism 5, the C-shaped slot 901 is pushed away from the upper handle 5021 by pulling the paddle 903, and the sanding belt can be removed from the lower clamping plate 501.
[0033] In order to improve the clamping effect of the clamping mechanism 5 , the top of the lower clamping plate 501 and the bottom of the upper clamping plate 502 are both provided with anti-slip patterns.
[0034] The clamping mechanism 5 is connected to the upper mounting block 4 through the transmission mechanism 6. When the piston rod of the hydraulic cylinder 3 is extended, the clamping mechanism 5 can drive the sanding belt to move directly below the upper electric heating plate 401. When the piston rod of the hydraulic cylinder 3 is retracted, the clamping mechanism 5 can drive the sanding belt to move away from the upper electric heating plate 401.
[0035] In this embodiment, the transmission mechanism 6 includes an upper connecting rod 601, an L-shaped transmission rod 602 and a lower connecting rod 603. The upper connecting rod 601 is fixedly mounted on the side of the upper mounting block 4, and the lower connecting rod 603 is fixedly connected to the side of the lower clamping plate 501. The upper end of the L-shaped transmission rod 602 is rotatably connected to the upper connecting rod 601, and the lower end of the L-shaped transmission rod 602 is rotatably connected to the lower connecting rod 603. Through the provided L-shaped transmission rod 602, when the upper electric heating plate 401 is pressed on the sanding belt, the L-shaped transmission rod 602 will not squeeze the sanding belt outside the clamping mechanism 5. It should be noted that when the piston rod of the hydraulic cylinder 3 retracts and stops, the angle between the L-shaped transmission rod 602 and the lower clamping plate 501 is less than 80°, and the L-shaped transmission rod 602 is elastic, which can make the upper electric heating plate 401 pressed on After the sanding belt is on, the piston rod of the hydraulic cylinder 3 moves downward a short distance. When the pressure is increased, the L-shaped transmission rod 602 can be deformed to ensure the stability of the hot pressing. The structural principle is as follows: when the piston rod of the hydraulic cylinder 3 is extended, it will drive the upper mounting block 4 to move downward, and the upper mounting block 4 moving downward will continuously squeeze the L-shaped transmission rod 602, so that the L-shaped transmission rod 602 pushes the lower clamping plate 501 in the direction close to the upper electric heating plate 401. When the piston rod of the hydraulic cylinder 3 retracts, it will drive the upper mounting block 4 to move upward, and the upper mounting block 4 moving upward will apply an upward pulling force to the L-shaped transmission rod 602, so that the L-shaped transmission rod 602 pulls the lower clamping plate 501 to move away from the upper electric heating plate 401, thereby pushing the clamping mechanism 5 out of the upper electric heating plate 401.
[0036] The clamping mechanism 5 is slidably arranged on the top of the base 1 through a guide mechanism. In this embodiment, the guide mechanism includes a bottom guide rod 804 arranged on the lower clamping plate 501, and both ends of the guide rod 804 are fixedly connected with support blocks 801, and the support block 801 is fixedly installed on the top of the base 1. A slider 802 is slidably arranged on the guide rod 804, and the top of the slider 802 is fixedly connected to the bottom of the lower clamping plate 501. Through this arrangement, the clamping mechanism 5 can be ensured to slide smoothly.
[0037] In order to improve the smoothness of the clamping mechanism 5 when being pushed out from the upper electric heating plate 401, a spring 803 is sleeved on the guide rod 804, one end of the spring 803 is against the support block 801 close to the support frame 2, and the other end of the spring 803 is against one side of the slider 802. The elastic force of the spring 803 is less than the elastic deformation force of the L-shaped transmission rod 602. That is to say, when the L-shaped transmission rod 602 pushes the clamping mechanism 5 to move toward the upper electric heating plate 401, the elastic force of the spring 803 will not cause elastic deformation to the L-shaped transmission rod 602.
[0038] In this embodiment, the adjacent sides of the two lower clamping plates 501 are fixedly connected with extension plates 5012, and the bottom of the extension plate 5012 can be slidably set on the top of the lower mounting block 7. The top of the extension plate 5012 is in the same plane as the top of the lower electric heating plate 701. By setting the extension plate 5012, the end of the sanding belt can be further supported to improve stability.
[0039] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.
[0040] Working principle: When in use, put the two ends of the sanding belt coated with glue on the lower clamping plates 501 at both ends of the clamping mechanism 5 respectively, and then press the upper handle 5021 downward so that the upper clamping plate 502 presses the end of the sanding belt on the lower clamping plate 501, and then rotate the locking mechanism 9 to insert the C-shaped slot 901 into the upper handle 5021, so that the upper clamping plate 502 can be fixed on the lower clamping plate 501, and then turn on the upper electric heating plate 401 and the lower electric heating plate 701 for preheating, and then control the piston rod of the hydraulic cylinder 3 to extend, thereby driving the upper mounting block 4 to move downward, through The upper connecting rod 601 drives the clamping mechanism 5 to move directly below the upper electric heating plate 401, so that the joint of the sanding belt is squeezed between the upper electric heating plate 401 and the lower electric heating plate 701 for hot pressing and bonding. After the hot pressing is completed, the piston rod of the hydraulic cylinder 3 is controlled to retract. At this time, under the action of the spring 803 and the L-shaped transmission rod 602, the pressed sanding belt is moved away from the upper mounting block 4 and pushed out of the hot pressing area. Then, by pulling the paddle 903, the C-shaped slot 901 is pushed away from the upper handle 5021, and the sanding belt can be removed from the lower clamping plate 501.
[0041] The device is more suitable for personal abrasive belt processing or small business processing, with low cost, easy operation and good safety.
[0042] Parts not involved in the present invention are the same as the prior art or can be implemented by the prior art. Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A sand belt hot pressing bonding device, characterized in that: The sanding belt hot-pressing bonding device for hot-pressing the two ends of the sanding belt comprises a base (1), a support frame (2) is fixedly mounted on the top of the base (1), a hydraulic cylinder (3) is fixedly mounted on the top of the support frame (2), the lower end of the piston rod of the hydraulic cylinder (3) slides through the top of the support frame (2) and then extends into the inner side of the support frame (2), an upper mounting block (4) is fixedly mounted on the bottom of the piston rod of the hydraulic cylinder (3), an upper electric heating plate (401) is fixedly mounted on the bottom of the upper mounting block (4), a lower mounting block (7) is fixedly mounted on the top of the base (1), a lower electric heating plate (701) is fixedly mounted on the top of the lower mounting block (7), and the The lower electric heating plate (701) is located directly below the upper electric heating plate (401), and a clamping mechanism (5) for fixing the two ends of the sanding belt is arranged on the top of the base (1). The clamping mechanism (5) is slidably arranged on the top of the base (1) through a guide mechanism, and the clamping mechanism (5) is connected to the upper mounting block (4) through a transmission mechanism (6). When the piston rod of the hydraulic cylinder (3) is extended, the clamping mechanism (5) can drive the sanding belt to move directly below the upper electric heating plate (401); when the piston rod of the hydraulic cylinder (3) is retracted, the clamping mechanism (5) can drive the sanding belt to move in a direction away from the upper electric heating plate (401).
2. The abrasive belt hot-pressing bonding device according to claim 1, characterized in that: The clamping mechanism (5) comprises two lower clamping plates (501), and the two lower clamping plates (501) are respectively slidably arranged on both sides of the lower mounting block (7), and the tops of the two lower clamping plates (501) are hinged with upper clamping plates (502), and the ends of the two lower clamping plates (501) away from the support frame (2) are fixedly connected by a lower handle (5011), and the ends of the two upper clamping plates (502) away from the support frame (2) are fixedly connected by an upper handle (5021), and the lower clamping plates (501) are provided with locking mechanisms (9) capable of fixing the upper clamping plates (502) on the lower clamping plates (501).
3. The abrasive belt hot-pressing bonding device according to claim 2, characterized in that: The top of the lower clamping plate (501) and the bottom of the upper clamping plate (502) are both provided with anti-slip patterns.
4. The abrasive belt hot-pressing bonding device according to claim 2, characterized in that: The transmission mechanism (6) comprises an upper connecting rod (601), an L-shaped transmission rod (602) and a lower connecting rod (603); the upper connecting rod (601) is fixedly mounted on a side surface of the upper mounting block (4); the lower connecting rod (603) is fixedly connected to a side surface of the lower clamping plate (501); the upper end of the L-shaped transmission rod (602) is rotatably connected to the upper connecting rod (601); and the lower end of the L-shaped transmission rod (602) is rotatably connected to the lower connecting rod (603).
5. The abrasive belt hot-pressing bonding device according to claim 4, characterized in that: The guide mechanism comprises a guide rod (804) arranged at the bottom of the lower clamping plate (501), both ends of the guide rod (804) are fixedly connected to support blocks (801), the support block (801) is fixedly installed on the top of the base (1), and a slider (802) is slidably arranged on the guide rod (804), and the top of the slider (802) is fixedly connected to the bottom of the lower clamping plate (501).
6. The abrasive belt hot-pressing bonding device according to claim 5, characterized in that: A spring (803) is sleeved on the guide rod (804), one end of the spring (803) abuts against the support block (801) close to the support frame (2), and the other end of the spring (803) abuts against one side of the sliding block (802).
7. The abrasive belt hot-pressing bonding device according to claim 6, characterized in that: The top of the upper mounting block (4) is fixedly connected to a limiting rod (201), and the top of the support frame (2) is fixedly mounted with a limiting sleeve (202); the upper end of the limiting rod (201) slides through the top of the support frame (2) and then slides and inserts into the limiting sleeve (202).
8. The abrasive belt hot-pressing bonding device according to claim 7, characterized in that: The locking mechanism (9) comprises a card plate, the upper end of which is formed with a C-shaped card slot (901), the lower end of which is formed with a connecting sleeve (902), the connecting sleeve (902) being rotatably sleeved on the lower handle (5011), and the C-shaped card slot (901) being capable of being clamped on the upper handle (5021).
9. The abrasive belt hot-pressing bonding device according to claim 8, characterized in that: A shift plate (903) is formed on the top of the card plate.
10. The abrasive belt hot-pressing bonding device according to claim 9, characterized in that: An extension plate (5012) is fixedly connected to one adjacent side of the two lower clamping plates (501), and the bottom of the extension plate (5012) can be slidably arranged on the top of the lower mounting block (7), and the top of the extension plate (5012) is in the same plane as the top of the lower electric heating plate (701).