Flexible high-temperature cloth taking and lead correcting structure

Abstract

The utility model relates to the technical field of photovoltaic panel production equipment, in particular to a flexible high-temperature cloth taking and lead straightening structure, which comprises a plurality of groups of high-temperature cloth taking mechanisms and lead straightening mechanisms, and both the high-temperature cloth taking mechanisms and the lead straightening mechanisms are mounted on a mounting frame. The high-temperature cloth taking mechanism is provided with a scraper knife clamping jaw finger and a clamping jaw finger, the scraper knife clamping jaw finger scoops up a lead and high-temperature cloth on the photovoltaic module, and the scraper knife clamping jaw finger is matched with the clamping jaw finger to clamp the high-temperature cloth; the lead straightening mechanism is provided with two straightening clamping hands which are oppositely arranged, a lead is located between the two straightening clamping hands, and the two straightening clamping hands are located on the two sides of a bus bar in a clamped mode. According to the utility model, the automatic synchronous operation of taking the high-temperature cloth, taking the lead wire and straightening and restoring the lead wire is realized, the production efficiency, the product quality and the safety of the photovoltaic panel are improved, the production cost and the human input are reduced, and the device has important significance in the production process of the photovoltaic industry.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic panel production equipment, in particular to a flexible high-temperature cloth taking and lead correction structure. Background Art

[0002] During use, solar photovoltaic panels are often affected by various external factors such as wind, sun, and rain in the natural environment, which makes the sealing materials on the surface and key parts of the photovoltaic panel easily damaged and aged. The sealant that bonds the interface between the photovoltaic panel and the frame can effectively prevent the infiltration of water vapor and avoid the formation of a short circuit in the solar panel, thereby ensuring the normal power generation of the photovoltaic module. The sealant can also enhance the stability and durability of the photovoltaic panel. The strength and toughness of the sealant can make the outer shell and connection parts of the photovoltaic panel more stable, help reduce the shaking and wear of the panel, and extend the service life of the photovoltaic module. However, when the photovoltaic panel is produced, a high-temperature cloth needs to be pasted on the lead position of the glue. Before the glue is applied, the high-temperature cloth needs to be removed, and the lead needs to be straightened on the guide bar. The existing machines for taking the high-temperature cloth all adopt a machine tool-type rigid structure for taking the high-temperature cloth, which has poor flexibility, high maintenance cost, and low automation. In addition, the lead cannot be straightened on the guide bar while taking the high-temperature cloth, resulting in two operation steps for taking the high-temperature cloth and correcting the lead, resulting in low production efficiency of the photovoltaic panel. Therefore, there is an urgent need to design a new flexible high-temperature cloth removal and lead correction structure to solve the problems of poor flexibility, low degree of automation and low production efficiency of photovoltaic panels in existing photovoltaic panel high-temperature cloth removal equipment. Utility Model Content

[0003] In view of the problems existing in the prior art, the purpose of the utility model is to provide a flexible high-temperature cloth and lead-wire correction structure.

[0004] The technical solution adopted by the utility model to solve the technical problem is: a flexible high-temperature cloth taking and lead straightening structure, including a high-temperature cloth taking mechanism and a lead straightening mechanism, wherein a plurality of high-temperature cloth taking mechanisms and lead straightening mechanisms are provided at matching positions, and the high-temperature cloth taking mechanisms and lead straightening mechanisms are both installed on a mounting frame;

[0005] The high temperature cloth taking mechanism is provided with a scraper clamping finger and a clamping finger. The scraper clamping finger scrapes up the lead wire and the high temperature cloth on the photovoltaic module, and the scraper clamping finger cooperates with the clamping finger to clamp the high temperature cloth;

[0006] The lead straightening mechanism is provided with two straightening clamps which are arranged opposite to each other, the lead is located between the two straightening clamps, and the two straightening clamps are clamped on both sides of the bus bar.

[0007] Specifically, the mounting frame is provided with a mounting plate, a supporting plate and a robot connecting piece, the middle part of the mounting plate is connected to the robot connecting piece, and the upper part of the robot connecting piece is mounted on the end of the robot's mechanical arm.

[0008] Specifically, the high-temperature cloth taking mechanism is also provided with a finger cylinder, and a plurality of strip holes are provided on the mounting plate. The finger cylinder can be adjustably installed on the strip hole one of the mounting plate. The two output ends of the finger cylinder are respectively connected to the scraper clamp fingers and the clamp fingers. The finger cylinder controls the opening and closing of the scraper clamp fingers and the clamp fingers to clamp the high-temperature cloth.

[0009] Specifically, the lead straightening mechanism is also provided with a clamping cylinder, the support plate is fixedly connected to the mounting plate, the support plate adopts an "L"-shaped structural plate, and a plurality of strip holes are provided on the flat plate of the support plate. The clamping cylinder can be adjusted and installed on the strip hole 2 of the support plate.

[0010] Specifically, the clamping cylinder adopts a double-sided telescopic cylinder, and the straightening clamps are respectively connected to the cylinder rods on both sides of the clamping cylinder. The straightening support frame is installed on the outer side of the middle part of the clamping cylinder, and the straightening support frame is installed on the second strip hole through bolts.

[0011] Specifically, two high-temperature cloth scrapers are arranged on the scraper clamp fingers, and a lead scraper is arranged in the gap between the two high-temperature cloth scrapers.

[0012] The utility model has the following beneficial effects:

[0013] The flexible high-temperature cloth taking and lead straightening structure designed by the utility model is equipped with a set of lead straightening mechanisms at the rear of each high-temperature cloth taking mechanism, so as to realize the automated and synchronous operations of taking the high-temperature cloth, taking the lead, and straightening the lead, thereby improving the production efficiency, product quality and safety of photovoltaic panels, while reducing production costs and manpower input, which is of great significance to the production process of the photovoltaic industry.

[0014] The utility model designs a flexible structure for taking high-temperature cloth and correcting the lead wires, and adopts a collaborative robot to take the high-temperature cloth. The collaborative robot has an efficient material taking speed and is more flexible than ordinary industrial robots. The collaborative robot is more flexible and reliable, and it can perform simple tasks without reducing quality, greatly improving product accuracy and reducing defects. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is the overall structure diagram of the flexible high temperature cloth and lead wire correction structure Figure 1 .

[0016] Figure 2 This is the overall structure diagram of the flexible high temperature cloth and lead wire correction structure Figure 2 .

[0017] Figure 3 It is a structural diagram of the high temperature cloth mechanism.

[0018] Figure 4It is a structural schematic diagram of the lead straightening mechanism.

[0019] In the figure: 1-mounting frame, 1.1-mounting plate, 1.2-support plate, 1.3-robot connector;

[0020] 2-high temperature cloth taking mechanism, 2.1-shovel gripper finger, 2.2-gripper finger, 2.3-high temperature cloth scraper, 2.4-lead scraper, 2.5-finger cylinder;

[0021] 3-lead straightening mechanism, 3.1-straightening clamp, 3.2-clamping cylinder, 3.3-straightening support frame. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely further describe the technical solutions in the embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Embodiment 1.

[0024] like Figure 1-Figure 4 As shown, a flexible structure for removing high-temperature cloth and straightening leads comprises a mounting frame 1, a high-temperature cloth removing mechanism 2 and a lead straightening mechanism 3. Three groups of the high-temperature cloth removing mechanism 2 and the lead straightening mechanism 3 are arranged at matching positions. The high-temperature cloth removing mechanism 2 and the lead straightening mechanism 3 are opposite in front and back positions. Both the high-temperature cloth removing mechanism 2 and the lead straightening mechanism 3 can be installed on the mounting frame 1 with adjustable left and right spacing.

[0025] The mounting frame 1 is provided with a mounting plate 1.1, a supporting plate 1.2 and a robot connecting piece 1.3. The supporting plate 1.2 is fixedly connected to the mounting plate 1.1. The supporting plate 1.2 adopts an "L"-shaped structural plate. The middle part of the mounting plate 1.1 is connected to the robot connecting piece 1.3. The upper part of the robot connecting piece 1.3 is installed at the end of the robot's mechanical arm.

[0026] The high temperature cloth taking mechanism 2 is provided with a scraper clamp finger 2.1, a clamp finger 2.2, a high temperature cloth scraper 2.3, a lead scraper 2.4 and a finger cylinder 2.5. The scraper clamp finger 2.1 scrapes up the lead and high temperature cloth on the photovoltaic module, and the scraper clamp finger 2.1 cooperates with the clamp finger 2.2 to clamp the high temperature cloth.

[0027] Three groups of six strip holes are provided on the mounting plate 1.1, and the finger cylinder 2.5 can be adjustably installed on the strip hole 1 of the mounting plate 1.1. The two output ends of the finger cylinder 2.5 are respectively connected to the scraper clamp finger 2.1 and the clamp finger 2.2. The finger cylinder 2.5 controls the opening and closing of the scraper clamp finger 2.1 and the clamp finger 2.2 to clamp the high-temperature cloth.

[0028] Two high temperature cloth scrapers 2.3 are arranged on the scraper gripper finger 2.1. Under the driving control of the robot, the high temperature cloth scraper 2.3 scrapes up the high temperature cloth on the photovoltaic module. A lead scraper 2.4 is arranged in the gap between the two high temperature cloth scrapers 2.3. The lead scraper 2.4 scrapes up the lead on the photovoltaic module.

[0029] The lead straightening mechanism 3 is provided with a clamping cylinder 3.2, a straightening support frame 3.3 and two straightening clamps 3.1 arranged opposite to each other. The lead is located between the two straightening clamps 3.1, and the two straightening clamps 3.1 are clamped on both sides of the busbar.

[0030] The plane plate of the support plate 1.2 is provided with at most three groups of 12 strip holes 2, and the clamping cylinder 3.2 is adjustably mounted on the strip holes 2 of the support plate 1.2.

[0031] The clamping cylinder 3.2 adopts a double-sided telescopic cylinder, and the straightening clamps 3.1 are respectively connected to the cylinder rods on both sides of the clamping cylinder 3.2. The clamping cylinder 3.2 controls the two straightening clamps 3.1 to move towards or in the opposite directions at the same time. The straightening support frame 3.3 is installed on the outer side of the middle part of the clamping cylinder 3.2, and the straightening support frame 3.3 is installed on the second strip hole by bolts.

[0032] Embodiment 2: The specific working principle of the structure of embodiment 1 is adopted.

[0033] The high temperature cloth taking mechanism 2 scoops up the lead wire and the high temperature cloth through the scraper clamp finger 2.1 when taking the high temperature cloth, and grabs the high temperature cloth with the clamp finger 2.2 under the action of the finger cylinder 2.5. Then the lead wire that has taken away the high temperature cloth is straightened through the lead wire straightening mechanism 3. The two straightening clamps 3.1 are placed on both sides of the bus bar under the control of the robot, and the bus bar is clamped under the action of the clamping cylinder 3.2, thereby realizing the lead wire straightening function.

[0034] Take the high temperature cloth mechanism 2 and the lead straightening mechanism 3 and install them on the mounting plate 1.1 and the support plate 1.2 respectively. Long holes are processed on the mounting plate 1.1 and the support plate 1.2 for easy adjustment to meet the needs of components of different specifications. The robot connector 1.3 is connected to the end flange of the robot's mechanical arm and used as a transition piece to connect other mechanisms.

[0035] The present utility model is not limited to the above-mentioned implementation modes, and anyone should be aware of the structural changes made under the inspiration of the present utility model. Any technical solutions that are the same or similar to the present utility model fall within the protection scope of the present utility model.

[0036] The technology, shape and structure parts not described in detail in the present invention are all known technologies.

Claims

1. A flexible high temperature cloth and lead wire correction structure, characterized in that: It includes a high-temperature cloth taking mechanism and a lead straightening mechanism, wherein a plurality of sets of the high-temperature cloth taking mechanism and the lead straightening mechanism are arranged at matching positions, and the high-temperature cloth taking mechanism and the lead straightening mechanism are both installed on a mounting frame; The high temperature cloth taking mechanism is provided with a scraper clamping finger and a clamping finger. The scraper clamping finger scrapes up the lead wire and the high temperature cloth on the photovoltaic module, and the scraper clamping finger cooperates with the clamping finger to clamp the high temperature cloth; The lead straightening mechanism is provided with two straightening clamps which are arranged opposite to each other, the lead is located between the two straightening clamps, and the two straightening clamps are clamped on both sides of the bus bar.

2. The structure of flexible high temperature cloth and lead wire correction according to claim 1 is characterized in that: The mounting frame is provided with a mounting plate, a supporting plate and a robot connecting piece, the middle part of the mounting plate is connected to the robot connecting piece, and the upper part of the robot connecting piece is mounted on the end of the robot's mechanical arm.

3. The structure of flexible high temperature cloth and lead wire correction according to claim 2 is characterized in that: The high-temperature cloth taking mechanism is also provided with a finger cylinder, and a plurality of strip holes are provided on the mounting plate. The finger cylinder can be adjustably mounted on the strip hole one of the mounting plate, and the two output ends of the finger cylinder are respectively connected to the scraper clamp finger and the clamp finger, and the finger cylinder controls the opening and closing of the scraper clamp finger and the clamp finger to clamp the high-temperature cloth.

4. The structure of flexible high temperature cloth and lead wire correction according to claim 2 is characterized in that: The lead straightening mechanism is also provided with a clamping cylinder, the support plate is fixedly connected to the mounting plate, the support plate adopts an "L"-shaped structural plate, a plurality of strip holes are arranged on the flat plate of the support plate, and the clamping cylinder is adjustably mounted on the strip holes of the support plate.

5. The structure of flexible high temperature cloth and lead wire correction according to claim 4 is characterized in that: The clamping cylinder adopts a double-sided telescopic cylinder, and the cylinder rods on both sides of the clamping cylinder are respectively connected to the straightening clamping hands, and the straightening support frame is installed on the outer side of the middle part of the clamping cylinder, and the straightening support frame is installed on the second strip hole through bolts.

6. The structure of flexible high temperature cloth and lead wire correction according to claim 1 is characterized in that: Two high-temperature cloth scrapers are arranged on the scraper clamp fingers, and a lead scraper is arranged in the gap between the two high-temperature cloth scrapers.

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