Special pelletizing device for tackifying master batch
By designing guide holes, guide rods and motor-driven pelletizing systems in the tackifying masterbatch pelletizing device, the problems of insufficient synchronization and strength of masterbatch strips are solved, and the effect of consistent particle specifications after pelleting is achieved, and the efficiency and quality of pelletizing are improved.
Patent Information
- Application Number
- CN202421146447.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-05-24
AI Technical Summary
During the process of tackifying masterbatch cutting, the synchronization and strength of the masterbatch strips are difficult to ensure, resulting in different particle sizes after pelleting, affecting quality, and reducing the efficiency and effect of the pelletizing device.
A special pelletizing device for tackifying masterbatch is designed. By setting guide holes and guide rods on the masterbatch operating frame, combining the motor-driven rotating shaft and the reset mechanism of the pelletizing knife, it ensures synchronous cutting of the masterbatch strips by the pelletizing knife, and provides stable cutting force through the cooperation of bumps and springs.
It effectively improves the synchronization and strength of the granules of tackifying masterbatch, ensures the consistent specifications of the granules after granules, improves the efficiency and quality of the granules, and improves the effectiveness of the granule cutting device.
Smart Images

Figure CN222590343U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production and processing of viscosity-enhancing masterbatch, in particular to a special pelletizing device for viscosity-enhancing masterbatch. Background Art
[0002] The thickening masterbatch technology is a technology used to improve the fluidity of granular materials and increase the bonding force between particles. This technology usually generates a certain bonding force between particles by adding a certain amount of binder or thickener on the surface of particles or between particles, thereby improving the mutual adsorption and adhesion between particles, reducing the gaps between particles, and improving the overall structural strength and stability of particles. In the production and processing of thickening masterbatch pelletizing, a special pelletizing device is required for the thickening masterbatch pelletizing operation. At present, there are many problems in the pelletizing process of thickening masterbatch. First, when the strips of masterbatch are pelletized, the quantity is particularly important. When the pelletizing is small at a time, it directly affects the slow efficiency of the thickening masterbatch pelletizing operation. Second, when several thickening masterbatch strips are pelletized synchronously, it is necessary to ensure synchronization and strength to avoid the appearance of different lengths of particles in the thickening masterbatch strip cutting, which affects the quality of the thickening masterbatch after pelletizing, thereby reducing the use effect of the special pelletizing device for thickening masterbatch, and directly affecting the pelletizing efficiency of the special pelletizing device for thickening masterbatch.
[0003] Therefore, it is necessary to develop a special pelletizing device for viscosity-enhancing masterbatch. Utility Model Content
[0004] The utility model aims to provide a special pelletizing device for thickening masterbatch, by arranging several guide holes A on the guide platform of the masterbatch operation frame as needed, so that the masterbatch strips can be position-limited and guided by the guide holes A, and the occurrence of sticking of the masterbatch strips to each other is minimized, and a pelletizing knife is slidably installed on the outer wall of the guide rod by a knife seat and a guide seat, and the spring on the guide rod is cooperated to keep the pelletizing knife in a reset state, and according to the protrusion installed on the rotating shaft, the motor drives the rotating shaft to rotate until the protrusion presses the knife seat, and the pelletizing knife synchronously pelletizes several masterbatch strips, and the pelletizing knife in the synchronous moving state ensures the synchronization of pelletizing the masterbatch strips, and at the same time, the pelletizing knife is subjected to a certain pressure under the pressure of the protrusion, which is sufficient to pelletize the masterbatch strips, so as to solve the problem that the special pelletizing device for thickening masterbatch proposed in the above background technology has poor effect and affects the efficiency and quality after pelletizing.
[0005] To achieve the above object, the utility model provides the following technical solutions: a special pelletizing device for thickening masterbatch, comprising a masterbatch operating frame, a guide platform is installed at the top center of the masterbatch operating frame, a motor is installed on the inner wall of one side of the masterbatch operating frame, and a sprocket A is installed on the outer wall of the output shaft of the motor;
[0006] Bearing seats are installed on both sides of the top of the guide platform, guide rods are installed on both sides of the top of the masterbatch operation frame, and a knife seat is installed in front of the end face of the guide platform.
[0007] Preferably, the surface of the guide platform is provided with a guide hole A, and a masterbatch strip is installed inside the guide hole A.
[0008] Preferably, the outer wall of the masterbatch strip is slidably connected to the inner wall of the guide hole A, and a discharge platform is installed below the front end surface of the guide platform.
[0009] Preferably, a rotating shaft is installed inside the bearing seat, a sprocket B is installed at one end of the rotating shaft, and the sprocket B is meshedly connected with the sprocket A through a chain.
[0010] Preferably, protrusions are installed on both sides of the outer wall of the rotating shaft, and one end of the protrusion is rotatably connected to a roller.
[0011] Preferably, a limiting nut is arranged above the outer wall of the guide rod, the inner wall of the limiting nut is threadedly connected to the upper part of the outer wall of the guide rod, and a spring is arranged below the outer wall of the guide rod.
[0012] Preferably, guide seats are installed on both side outer walls of the knife seat, and a guide hole B is opened at the center position of the surface of the guide seat.
[0013] Preferably, the inner wall of the guide hole B is slidably connected to the outer wall of the guide rod, and a pelletizing knife is installed at the bottom rear end of the knife seat.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] By setting a plurality of guide holes A on the guide platform of the masterbatch operation frame as needed, the masterbatch strips can be positioned and guided by the guide holes A, and the occurrence of sticking of the masterbatch strips to each other can be minimized. By sliding the pelletizer on the outer wall of the guide rod by the knife seat and the guide seat, the spring on the guide rod is cooperated to keep the pelletizer in a reset state. According to the protrusion installed on the rotating shaft, the motor drives the rotating shaft to rotate until the protrusion presses the knife seat, and the pelletizer synchronously pelletizes several masterbatch strips. The pelletizer in the synchronous moving state ensures the synchronization of pelletizing the masterbatch strips. At the same time, the pelletizer is pressed by the protrusion to exert a certain pressure, which is sufficient to pelletize the masterbatch strips, and the pelletizer is avoided as much as possible. The pelletizing process is poorly synchronized or insufficiently strong, and the different sizes of pellets after pelletizing affect the poor quality of the thickening masterbatch after pelletizing. The use effect of the special pelletizing device for thickening masterbatch is effectively improved, and the pelletizing efficiency and quality of the thickening masterbatch are directly and effectively improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1A front cross-sectional view provided for the utility model;
[0017] Figure 2 A front view provided for the utility model;
[0018] Figure 3 The utility model provides Figure 1 A magnified view of the structure at A;
[0019] Figure 4 A three-dimensional schematic diagram of the structure provided by the utility model;
[0020] Figure 5 This is a partial structural decomposition schematic diagram provided by the utility model.
[0021] In the figure: 1. masterbatch operating frame; 101. guide platform; 102. guide hole A; 103. masterbatch strip; 104. unloading platform; 2. motor; 201. sprocket A; 3. bearing seat; 301. rotating shaft; 302. sprocket B; 303. bump; 304. roller; 4. guide rod; 401. limit nut; 402. spring; 5. knife seat; 501. guide seat; 502. guide hole B; 503. pelletizing knife. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] The utility model provides the following technical solutions: a special pelletizing device for viscosity-enhancing masterbatch, please refer to Figure 1-5, including a masterbatch operation frame 1, a guide platform 101 is installed at the top center of the masterbatch operation frame 1, the surface of the guide platform 101 is provided with guide holes A102, a masterbatch strip 103 is installed inside the guide hole A102, the outer wall of the masterbatch strip 103 is slidably connected with the inner wall of the guide hole A102, and the guide platform 101 on the masterbatch operation frame 1 is provided with a plurality of guide holes A102 as needed, so that the masterbatch strip 103 can be positioned and guided by the guide holes A102, and the occurrence of sticking between the masterbatch strips 103 is minimized, A discharge platform 104 is installed below the front end surface of the guide platform 101. The discharge platform 104 is set below the front end of the guide platform 101. The discharge platform 104 is inclined, so that the pellets of the masterbatch strips 103 can be smoothly discharged after being cut. It is avoided as much as possible that the unloading platform 104 is not provided, resulting in the viscosity-enhanced masterbatch after the pelletization falling to various places and affecting the material collection. A motor 2 is installed on the inner wall of one side of the masterbatch operation frame 1, and a sprocket A201 is installed on the outer wall of the output shaft of the motor 2, so that the motor 2 can control the drive sprocket A201 to rotate forward or reverse;
[0024] Bearing seats 3 are installed on both sides of the top of the guide platform 101. A rotating shaft 301 is installed inside the bearing seats 3. The rotating shaft 301 is installed at the front of the top of the guide platform 101 by the bearing seats 3. The bearings are fixed between the bearing seats 3 and the rotating shaft 301, so that the bearing seats 3 are fixed to the rotating shaft 301 without affecting the rotation of the rotating shaft 301. A sprocket B302 is installed at one end of the rotating shaft 301. The sprocket B302 is connected to the sprocket A201 through a chain meshing connection, so that the motor 2 can drive and control the rotating shaft 301 to rotate forward or reverse. Both sides of the outer wall of the rotating shaft 301 are installed with bumps 303, and one end of the bump 303 is rotatably connected to a roller 304.
[0025] Guide rods 4 are installed on both sides of the top of the masterbatch operation frame 1. A limit nut 401 is arranged above the outer wall of the guide rod 4. The inner wall of the limit nut 401 is threadedly connected to the upper outer wall of the guide rod 4. A spring 402 is arranged below the outer wall of the guide rod 4. A knife seat 5 is installed in front of the end face of the guide platform 101. Guide seats 501 are installed on the outer walls of both sides of the knife seat 5. A guide hole B502 is opened at the center of the surface of the guide seat 501. The inner wall of the guide hole B502 is slidably connected to the outer wall of the guide rod 4. The knife seat 5 is arranged on the outer wall of the guide rod 4 in a sliding manner by the guide seat 501 and the guide hole B502. The limiting nut 401 is installed on the outer wall of the guide rod 4 in a threaded connection manner, so that the knife seat 5 can move vertically up and down on the outer wall of the guide rod 4. At the same time, the limiting nut 401 can limit the knife seat 5 to prevent the knife seat 5 from being separated from the guide rod 4. According to the spring 402 under the outer wall of the guide rod 4, the spring 402 has an elastic reaction force, so that the spring 402 in an unpressurized state can reset the knife seat 5. By correspondingly arranging protrusions 303 on both sides of the outer wall of the rotating shaft 301, and arranging the roller 304 on the protrusion 303 in a rotatable connection manner. At one end, the rotating shaft 301 rotates forward or reversely, which can drive the protrusion 303 to press the knife seat 5. During this period, the spring 402 will take elastic reset treatment for the knife seat 5, forming an effect of continuous jumping up and down. At the same time, the rolling effect of the roller 304 reduces the friction phenomenon caused by the protrusion 303 on the surface of the knife seat 5. A pelletizing knife 503 is installed at the bottom rear end of the knife seat 5. The length of the pelletizing knife 503 needs to cover the masterbatch strip 103 on the guide platform 101, so that the knife seat 5 in the continuously jumping state can pelletize the masterbatch strip 103 with the pelletizing knife 503, and the pelletizing knife 503 in the synchronous moving state can ensure the synchronization of pelletizing the masterbatch strip 103. At the same time, the pelletizer is pressed by the protrusion 303 to exert a certain pressure, which is sufficient to pelletize the masterbatch strips 103, and try to avoid poor synchronization or insufficient force in the pelletizing process, which may cause the pelletizing to be different in size and affect the quality of the thickened masterbatch after pelletizing. At the same time, according to the spring 402 and the pelletizer 503 that have been used for a long time, the limit nut 401 can be disassembled, the spring 402 can be removed, and a new spring 402 can be replaced, and try to avoid the situation where the elasticity of the spring 402 is weakened after long-term use and affects the pelletizing effect. The disassembled pelletizer 503 can be polished to maintain its sharpness.
[0026] Working principle: When using the utility model, the guide platform 101 on the masterbatch operating frame 1 is provided with several guide holes A102 as needed, so that the masterbatch strips 103 can be positioned and guided by the guide holes A102, and the occurrence of the masterbatch strips 103 sticking to each other is minimized. By setting a discharge platform 104 below the front end of the guide platform 101, and the unloading platform 104 is inclined, it is convenient for the masterbatch strips 103 to slide and unload smoothly after being cut into pellets in the later stage, and the occurrence of the viscosity-enhanced masterbatch after being cut falling to various places and affecting the material collection due to the lack of the unloading platform 104 is avoided as much as possible. By installing the motor 2 on the inner wall of one side of the masterbatch operating frame 1, and installing the sprocket A201 on the outer wall of the output shaft of the motor 2, the motor 2 The drive sprocket A201 can be controlled to rotate forward or reverse. The shaft 301 is installed on the top front of the guide platform 101 by the bearing seat 3. The bearing seat 3 and the shaft 301 are fixed by the bearing seat 3, so that the bearing seat 3 is fixed to the shaft 301 without affecting the rotation of the shaft 301. The sprocket B302 on the shaft 301 is meshed with the sprocket A201 by a chain, so that the motor 2 can drive the shaft 301 to rotate forward or reverse. The knife seat 5 is set on the outer wall of the guide rod 4 in a sliding manner by the guide seat 501 and the guide hole B502, and the limit nut 401 is installed on the outer wall of the guide rod 4 in a threaded manner, so that the knife seat 5 can move vertically up and down on the outer wall of the guide rod 4, and the limit nut 401 can be installed on the outer wall of the guide rod 4 in a threaded manner. The positioning nut 401 can limit the knife seat 5 to prevent the knife seat 5 from separating from the guide rod 4. The spring 402 under the outer wall of the guide rod 4 can be used to make the spring 402 in an unpressurized state have an elastic reaction force, so that the knife seat 5 can be reset. By correspondingly arranging protrusions 303 on both sides of the outer wall of the rotating shaft 301, and arranging the roller 304 at one end of the protrusion 303 in a rotating connection manner, the rotating shaft 301 can be rotated forward or reversely, which can drive the protrusion 303 to press the knife seat 5. During this period, the spring 402 will elastically reset the knife seat 5 to form an effect of continuous up and down jumping. At the same time, the rolling effect of the roller 304 reduces the friction phenomenon caused by the protrusion 303 on the surface of the knife seat 5. A fixed pelletizer 503 is installed at the rear, and the length of the pelletizer 503 needs to cover the masterbatch strip 103 on the guide platform 101, so that the knife seat 5 in the continuously jumping state can pelletize the masterbatch strip 103 with the pelletizer 503, and the pelletizer 503 in the synchronous moving state can ensure the synchronization of pelletizing the masterbatch strip 103. At the same time, the pelletizer is pressed by the protrusion 303 to exert a certain pressure, which is sufficient to pelletize the masterbatch strip 103, and try to avoid the situation where the pelletizing process is poorly synchronized or insufficient in strength, and the pelletizing process is uneven in size, which affects the quality of the thickened masterbatch after pelletizing. At the same time, according to the spring 402 and the pelletizer 503 in the long-term use state, the limit nut 401 can be disassembled, the spring 402 is removed, and a new spring 402 is replaced.Try to avoid the situation where the spring 402's elasticity weakens after long-term use and affects the pelletizing effect. The pelletizing knife 503 can be polished after disassembly to maintain its sharpness, which effectively improves the use effect of the pelletizing device dedicated to the viscosity-enhancing masterbatch, and also directly and effectively improves the pelletizing efficiency and quality of the viscosity-enhancing masterbatch.
[0027] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A pelletizing device for thickening masterbatch, comprising a masterbatch operating frame (1), wherein a guide platform (101) is installed at the top center of the masterbatch operating frame (1), characterized in that: A motor (2) is mounted on an inner wall of one side of the masterbatch operating frame (1), and a sprocket A (201) is mounted on an outer wall of an output shaft of the motor (2); Bearing seats (3) are installed on both sides of the top of the guide platform (101), a rotating shaft (301) is installed inside the bearing seat (3), a sprocket B (302) is installed at one end of the rotating shaft (301), the sprocket B (302) is meshedly connected with the sprocket A (201) via a chain, bumps (303) are installed on both sides of the outer wall of the rotating shaft (301), one end of the bump (303) is rotatably connected to a roller (304), and guide rods (4) are installed on both sides of the top of the masterbatch operating frame (1), and a limit stop is provided above the outer wall of the guide rod (4). The guide rod (4) is provided with a nut (401), the inner wall of the limit nut (401) is threadedly connected to the upper part of the outer wall of the guide rod (4), a spring (402) is arranged below the outer wall of the guide rod (4), a knife seat (5) is installed in front of the end face of the guide platform (101), guide seats (501) are installed on the outer walls of both sides of the knife seat (5), a guide hole B (502) is opened at the center position of the surface of the guide seat (501), the inner wall of the guide hole B (502) is slidably connected to the outer wall of the guide rod (4), and a pelletizing knife (503) is installed at the bottom rear end of the knife seat (5).
2. A pelletizing device for thickening masterbatch according to claim 1, characterized in that: The surface of the guide platform (101) is provided with a guide hole A (102), and a masterbatch strip (103) is installed inside the guide hole A (102).
3. A pelletizing device for thickening masterbatch according to claim 2, characterized in that: The outer wall of the masterbatch strip (103) is slidably connected to the inner wall of the guide hole A (102), and a discharge platform (104) is installed below the front end surface of the guide platform (101).