Degradable color master batch production device

By designing a degradable color masterbatch production device including sleeve, motor, material box, stirring assembly, extrusion assembly, cooling assembly and air guide assembly, the problem of easy deformation of color masterbatch and difficult separation of debris during the production process is solved, and high-quality production of color masterbatch is achieved.

CN222590349UActive Publication Date: 2025-03-11DONGGUAN YANZHUAN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421325412.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-03-11
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

When the existing color masterbatch production equipment is used, the newly extruded color masterbatch has not been completely fixed, and it is prone to deformation due to impact, extrusion and other factors. It is easy to produce debris during the cutting process, making it difficult to effectively separate, and the quality of the color masterbatch is reduced.

Method used

A biodegradable masterbatch production device is designed, including a sleeve, a motor, a box, agitating assembly, an extrusion assembly, a cooling assembly and a air guide assembly. By alternately using the material box to mix and hot melt, feed the feeding work, and using the motor and screw plate to squeeze the melted masterbatch raw material into the inside of the outlet of the connecting sleeve. The water pump passes the cooling water into the inside of the ring cavity to cool and cool the masterbatch raw material. The fan blows the air into the inside of the cooler through the air drum to cool the hot water. The motor drives the cutter to cut the extruded masterbatch raw material, and blows the masterbatch to cool the masterbatch through the bellows. The screen and the trap automatically separate the debris from the masterbatch.

Benefits of technology

The device can cool the masterbatch in advance, avoid deformation caused by impact, extrusion and other factors, ensure the production quality of masterbatch, and improve the quality of masterbatch by automatically separating debris from masterbatch.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a degradable color master batch production device which comprises a sleeve and a second motor, a feeding assembly is installed on the top of the sleeve, the feeding assembly comprises a material box and a discharging valve, a stirring assembly is installed on the material box and comprises a first motor and a rotating rod, an extrusion assembly is installed at one end of the sleeve, and the first motor is connected with the extrusion assembly. The extrusion assembly comprises a connecting sleeve and an outlet, a cooling assembly is installed at the top of the connecting sleeve, and the cooling assembly comprises a cooler and a draught fan. The degradable color master batch production device can cool color master batches in advance, deformation of the color master batches due to factors such as impact and extrusion is avoided, the production quality of the color master batches is guaranteed, and the production efficiency of the degradable color master batches is improved. Air is blown downwards through the air box, the temperature of the color master batches is further reduced, follow-up processing operation is facilitated, chippings enter the bottom of the bottom box under blowing of air flow, the color master batches roll downwards on the screen, the chippings and the color master batches are automatically separated, and the device is suitable for production and use of the degradable color master batches.
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Description

Technical Field

[0001] The utility model relates to the technical field of masterbatch production equipment, in particular to a degradable masterbatch production device. Background Art

[0002] When producing and processing degradable masterbatches, masterbatch production equipment is often required. The utility model patent with patent application number CN201821490901.3 discloses an energy-saving masterbatch production equipment. Through the steam pipe arranged on the cover plate, high-temperature steam can be transported to the inside of the feed hopper. When the motor rotates and drives the spline shaft, the spline gauge rotates. The rotation of the spline gauge drives the rotating shaft to rotate the spiral blade. The rotation of the spiral blade can stir the masterbatch raw materials in the feed hopper, so that the masterbatch raw materials are evenly heated, and the masterbatch raw materials inside the sleeve can be pressurized to make the masterbatch raw materials The material is formed through the discharge hole, and at the same time, the rotating shaft drives the connecting block to rotate the blade to cut the extruded masterbatch strip, thereby effectively saving energy consumption during the production of masterbatch and improving the production speed of masterbatch. According to the disclosed technical solution, when the existing masterbatch production equipment is in use, on the one hand, the masterbatch just extruded has not yet been completely formed, and it is easy to be deformed due to impact, extrusion and other factors, which is not conducive to ensuring the quality of the masterbatch. On the other hand, when the extruded masterbatch is cut, it is easy to produce a certain amount of debris, and the debris cannot be effectively separated, thereby reducing the quality of the masterbatch.

[0003] Therefore, how to design a biodegradable masterbatch production device has become our current problem to be solved. Summary of the invention

[0004] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a degradable masterbatch production device to solve the problems raised in the above background technology. The utility model is reasonably designed and convenient to use, and is suitable for the production and use of degradable masterbatch.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a biodegradable masterbatch production device, comprising a sleeve and a motor 2, a feeding assembly is installed on the top of the sleeve, the feeding assembly comprises a material box and a discharge valve, a stirring assembly is installed on the material box, the stirring assembly comprises a motor 1 and a rotating rod, an extrusion assembly is installed at one end of the sleeve, the extrusion assembly comprises a sleeve and an outlet, a cooling assembly is installed on the top of the sleeve, the cooling assembly comprises a cooler and a fan, a circulation assembly is installed on the sleeve, the circulation assembly comprises an annular cavity and a water pump, an air guide assembly is installed on the outside of the sleeve, the air guide assembly comprises a bottom box and a bellows.

[0006] Furthermore, the bottom of the sleeve and the material box are both installed with brackets by bolts, the discharge valve is installed at the bottom of the material box, the number of the material boxes is 2, the two material boxes are connected to the top of the sleeve through the discharge valve, the motor 1 is installed on the top of the material box by bolts, the rotating rod is installed on the inner side of the material box, and the top end of the rotating rod passes through the inner wall of the top of the material box and is keyed to the output shaft of motor 1.

[0007] Furthermore, a screw plate is installed on the inner side of the sleeve, and the outer side of the screw plate is clamped on the inner wall of the sleeve. The motor 2 is installed on one end of the sleeve by bolts, and one end of the screw plate passes through the inner wall of the sleeve and is keyed to the output shaft of the motor 2.

[0008] Furthermore, the connecting sleeve is welded to the other end of the sleeve, the outlet is opened on the inner side of the connecting sleeve, and the outlet is evenly distributed on the inner side of the connecting sleeve.

[0009] Furthermore, the cooler is installed on the top of the sleeve by bolts, a wind tube is welded on one side of the cooler, the fan is installed on the inner side of the wind tube by bolts, the annular cavity is opened on the inner side of the sleeve, the top of the water pump is connected to the top of the cooler, one side of the water pump is connected to the bottom of the annular cavity, and the top of the annular cavity is connected to the bottom of the cooler.

[0010] Furthermore, the bottom box is installed on the bottom of the sleeve by bolts, the bellows is welded to the top of the bottom box, the bellows sleeve is arranged on the outer side of the sleeve, the other side of the cooler is connected to the bottom box through the bellows, the motor three is installed on the bellows by bolts, and a cutter is clamped on the outer side of the sleeve, one end of the cutter passes through the inner wall of the bellows and is keyed to the output shaft of the motor three.

[0011] Furthermore, a screen is welded on the inner wall of the bottom box, an opening is provided on the bottom box, the opening is located at the top of the screen, a movable plate is installed on the inner side of the bottom box through a rotating shaft, and the bottom of the movable plate is stuck on the top of the screen.

[0012] Furthermore, a switch group is installed on the outer side of the bellows by bolts, a heating wire is installed on the bottom of the material box by bolts, and the switch group is connected through the electric heating wire, motor one, motor two, motor three, water pump and fan.

[0013] Beneficial effects: 1. When the biodegradable masterbatch production device is in use, the two material boxes alternately perform the mixing, hot melting and feeding of the raw materials to ensure the uniformity of the raw materials. Motor 2 squeezes the molten masterbatch raw materials into the inner side of the outlet in the sleeve through the screw plate, and the water pump passes cooling water into the inner side of the annular cavity. After cooling the masterbatch raw materials in the outlet, the hot water enters the inner side of the cooler, and the fan blows air into the inner side of the cooler through the wind pipe, and then cools the hot water. The cooling water is pumped to the inner side of the annular cavity by the water pump again, and the motor 3 drives the cutter to cut the extruded masterbatch raw materials, thereby completing the processing of the masterbatch, and can cool the masterbatch in advance to avoid deformation of the masterbatch due to impact, extrusion and other factors, thereby ensuring the production quality of the masterbatch.

[0014] 2. When the biodegradable masterbatch production device is in use, after the air cools down the hot water in the cooler, it is blown downward to the inside of the bottom box through the bellows, and the masterbatch that has just been cut is first blown to cool down, and the temperature of the masterbatch is further reduced to facilitate subsequent operations such as picking up and packaging. The masterbatch and the debris generated by the cutting fall onto the screen, and the debris enters the bottom of the bottom box under the blowing of the airflow. The masterbatch rolls down on the screen and pushes open the flap until it moves out from the right side of the bottom box. The debris is collected at the bottom of the bottom box, and the debris is automatically separated from the masterbatch, thereby improving the quality of the masterbatch.

[0015] 3. The degradable masterbatch production device is reasonably designed, efficient and convenient to use, and is suitable for the production and use of degradable masterbatch. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of the degradable masterbatch production device of the utility model;

[0017] Figure 2 It is a cross-sectional view of the degradable masterbatch production device of the utility model;

[0018] Figure 3 It is a side sectional view of a set of degradable masterbatch production equipment of the utility model;

[0019] In the figure: 1. sleeve; 2. material box; 3. discharge valve; 4. motor one; 5. rotating rod; 6. motor two; 7. screw plate; 8. connecting sleeve; 9. outlet; 10. cooler; 11. air duct; 12. fan; 13. annular cavity; 14. water pump; 15. bottom box; 16. bellows; 17. motor three; 18. cutter; 19. screen; 20. flap; 21. switch group. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figures 1 to 3 The utility model provides a technical solution: a biodegradable masterbatch production device, including a sleeve 1 and a motor 2 6, a feeding assembly is installed on the top of the sleeve 1, the feeding assembly includes a material box 2 and a discharge valve 3, a stirring assembly is installed on the material box 2, the stirring assembly includes a motor 4 and a rotating rod 5, an extrusion assembly is installed at one end of the sleeve 1, the extrusion assembly includes a sleeve 8 and an outlet 9, a cooling assembly is installed on the top of the sleeve 8, the cooling assembly includes a cooler 10 and a fan 12, a circulation assembly is installed on the sleeve 8, and the circulation assembly includes an annular cavity 1 3 and water pump 14, an air guide assembly is installed on the outside of the sleeve 8, and the air guide assembly includes a bottom box 15 and a bellows 16, a screw plate 7 is installed on the inside of the sleeve 1, and the outer side of the screw plate 7 is stuck on the inner wall of the sleeve 1, the motor 2 6 is installed on one end of the sleeve 1 by bolts, one end of the screw plate 7 passes through the inner wall of the sleeve 1 and is keyed to the output shaft of the motor 2 6, the bottom box 15 is installed on the bottom of the sleeve 8 by bolts, the bellows is welded to the top of the bottom box, the bellows 16 is sleeved on the outer side of the sleeve 8, and the other side of the cooler 10 is connected to the bellows 16 through the bellows The bottom box 15 is connected, and the motor three 17 is installed on the bellows 16 by bolts. A cutter 18 is clamped on the outer side of the sleeve 8. One end of the cutter 18 passes through the inner wall of the bellows 16 and is keyed to the output shaft of the motor three 17. The sleeve 8 is welded to the other end of the sleeve 1. The outlet 9 is opened on the inner side of the sleeve 8. The outlets 9 are evenly distributed on the inner side of the sleeve 8. When in use, the two material boxes 2 alternately perform the mixing, hot melting and feeding of the raw materials to ensure the uniformity of the raw materials. The motor two 6 squeezes the molten masterbatch raw material into the outlet 9 in the sleeve 8 through the screw plate 7. On the other side, the water pump 14 passes the cooling water into the inner side of the annular cavity 13. After cooling the masterbatch raw materials in the outlet 9, the hot water enters the inner side of the cooler 10. The fan 12 blows air into the inner side of the cooler 10 through the wind tube 11 to cool the hot water. The cooling water is pumped to the inner side of the annular cavity 13 by the water pump 14 again. The motor three 17 drives the cutter 18 to cut the extruded masterbatch raw materials, thereby completing the processing of the masterbatch, and being able to cool the masterbatch in advance to avoid deformation of the masterbatch due to impact, extrusion and other factors, thereby ensuring the production quality of the masterbatch.

[0022] In this embodiment, the bottom of the sleeve 1 and the material box 2 are both installed with brackets by bolts, the discharge valve 3 is installed at the bottom of the material box 2, the number of the material boxes 2 is 2, and the two material boxes 2 are connected to the top of the sleeve 1 through the discharge valve 3, the motor 14 is installed on the top of the material box 2 by bolts, the rotating rod 5 is installed on the inner side of the material box 2, the top end of the rotating rod 5 passes through the inner wall of the top of the material box 2 and is keyed to the output shaft of the motor 14, and the cooler 10 is installed on the sleeve by bolts. 8, a wind tube 11 is welded to one side of the cooler 10, the fan 12 is installed on the inner side of the wind tube 11 by bolts, the annular cavity 13 is opened on the inner side of the sleeve 8, the top of the water pump 14 is connected to the top of the cooler 10, one side of the water pump 14 is connected to the bottom of the annular cavity 13, the top of the annular cavity 13 is connected to the bottom of the cooler 10, a screen 19 is welded on the inner wall of the bottom box 15, and an opening is opened on the bottom box 15, and the opening is located at the screen 19 The top of the bottom box 15 is provided with a flap 20 on the inner side through a rotating shaft, the bottom of the flap 20 is stuck on the top of the screen 19, the outer side of the bellows 16 is provided with a switch group 21 through bolts, the bottom of the material box 2 is provided with a heating wire through bolts, the switch group 21 is connected through electric wire heating wire, motor 1 4, motor 2 6, motor 3 17, water pump 14 and fan 12, when in use, the air is blown downward to the hot water in the cooler 10 through the bellows 16 after cooling down the hot water. On the inner side of the bottom box 15, the masterbatch that has just been cut is cooled by blowing air to further reduce the temperature of the masterbatch, which is convenient for subsequent operations such as taking and packaging. The masterbatch and the debris generated by cutting fall onto the screen 19, and the debris enters the bottom of the bottom box 15 under the blowing of the airflow. The masterbatch rolls downward on the screen 19 and pushes open the flap 20 until it moves out from the right side of the bottom box 15. The debris is collected at the bottom of the bottom box 15, and the debris is automatically separated from the masterbatch, thereby improving the quality of the masterbatch.

[0023] The degradable masterbatch production device provides power to all electrical equipment through an external power supply. When in use, the two material boxes 2 alternately perform the mixing, hot melting and feeding of the raw materials to ensure the uniformity of the raw materials. The motor 2 6 squeezes the molten masterbatch raw materials into the inner side of the outlet 9 in the sleeve 8 through the screw plate 7. The water pump 14 passes the cooling water into the inner side of the annular cavity 13. After cooling the masterbatch raw materials in the outlet 9, the hot water enters the inner side of the cooler 10. The fan 12 blows air into the inner side of the cooler 10 through the air duct 11, and then cools the hot water. The cooling water is pumped to the inner side of the annular cavity 13 by the water pump 14 again. The motor 3 17 drives the cutter 18 to cut the extruded masterbatch raw materials, thereby completing the processing of the masterbatch. The masterbatch can be cooled in advance to avoid deformation of the masterbatch due to impact, extrusion and other factors, and the production quality of the masterbatch is guaranteed. After cooling the hot water in the cooler 10, the air is blown downward to the inner side of the bottom box 15 through the bellows 16, and the masterbatch that has just been cut is blown to cool it down, further reducing the temperature of the masterbatch, which is convenient for subsequent operations such as taking and packaging. The masterbatch and the debris generated by the cutting fall onto the screen 19, and the debris enters the bottom of the bottom box 15 under the blowing of the airflow. The masterbatch rolls downward on the screen 19 and pushes the flap 20 until it is moved out from the right side of the bottom box 15. The debris is collected at the bottom of the bottom box 15, and the debris is automatically separated from the masterbatch, thereby improving the quality of the masterbatch.

[0024] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A biodegradable masterbatch production device, comprising a sleeve (1) and a second motor (6), a feeding assembly is installed on the top of the sleeve (1), the feeding assembly comprises a material box (2) and a discharge valve (3), a stirring assembly is installed on the material box (2), the stirring assembly comprises a first motor (4) and a rotating rod (5), an extrusion assembly is installed at one end of the sleeve (1), the extrusion assembly comprises a sleeve (8) and an outlet (9), characterized in that: A cooling assembly is installed on the top of the sleeve (8), and the cooling assembly includes a cooler (10) and a fan (12). A circulation assembly is installed on the sleeve (8), and the circulation assembly includes an annular cavity (13) and a water pump (14). An air guide assembly is installed on the outside of the sleeve (8), and the air guide assembly includes a bottom box (15) and a bellows (16).

2. The biodegradable masterbatch production device according to claim 1, characterized in that: The bottoms of the sleeve (1) and the material box (2) are both mounted with brackets by means of bolts, the discharge valve (3) is mounted at the bottom of the material box (2), there are two material boxes (2), both of the two material boxes (2) are connected to the top of the sleeve (1) by means of the discharge valve (3), the motor (4) is mounted on the top of the material box (2) by means of bolts, the rotating rod (5) is mounted on the inner side of the material box (2), the top end of the rotating rod (5) passes through the inner wall of the top of the material box (2) and is keyed to the output shaft of the motor (4).

3. The degradable masterbatch production device according to claim 2, characterized in that: A screw plate (7) is installed on the inner side of the sleeve (1), and the outer side of the screw plate (7) is clamped on the inner wall of the sleeve (1). The motor 2 (6) is installed on one end of the sleeve (1) by means of bolts, and one end of the screw plate (7) passes through the inner wall of the sleeve (1) and is keyed to the output shaft of the motor 2 (6).

4. The degradable masterbatch production device according to claim 3, characterized in that: The connecting sleeve (8) is welded to the other end of the sleeve (1), and the outlets (9) are opened on the inner side of the connecting sleeve (8). The outlets (9) are evenly distributed on the inner side of the connecting sleeve (8).

5. The biodegradable masterbatch production device according to claim 1, characterized in that: The cooler (10) is installed on the top of the sleeve (8) by bolts, a wind tube (11) is welded on one side of the cooler (10), the fan (12) is installed on the inner side of the wind tube (11) by bolts, the annular cavity (13) is opened on the inner side of the sleeve (8), the top of the water pump (14) is connected to the top of the cooler (10), one side of the water pump (14) is connected to the bottom of the annular cavity (13), and the top of the annular cavity (13) is connected to the bottom of the cooler (10).

6. The degradable masterbatch production device according to claim 5, characterized in that: The bottom box (15) is installed at the bottom of the connecting sleeve (8) by bolts, the bellows (16) is welded to the top of the bottom box, the bellows (16) is sleeved on the outer side of the connecting sleeve (8), the other side of the cooler (10) is connected to the bottom box (15) through the bellows (16), the motor three (17) is installed on the bellows (16) by bolts, the outer side of the connecting sleeve (8) is clamped with a cutter (18), one end of the cutter (18) passes through the inner wall of the bellows (16) and is keyed to the output shaft of the motor three (17).

7. The degradable masterbatch production device according to claim 6, characterized in that: A screen (19) is welded on the inner wall of the bottom box (15), an opening is provided on the bottom box (15), and the opening is located at the top of the screen (19). A movable plate (20) is installed on the inner side of the bottom box (15) via a rotating shaft, and the bottom of the movable plate (20) is clamped on the top of the screen (19).

8. The biodegradable masterbatch production device according to claim 7, characterized in that: A switch group (21) is installed on the outer side of the wind box (16) by bolts, and a heating wire is installed on the bottom of the material box (2) by bolts. The switch group (21) is connected to the heating wire, motor 1 (4), motor 2 (6), motor 3 (17), water pump (14) and fan (12) through electric wires.

Citation Information

Patent Citations

  • Energy-saving color master batch production equipment

    CN209078948U