Pouring device

By designing a casting device including a base plate, a casting mold, a glue pump and a lifting mechanism, the problem of bubbles generated during the casting process of the hollow fiber membrane module is solved, and the smooth delivery of the casting material is achieved, and the processing quality and environmental quality are improved.

CN222590454UActive Publication Date: 2025-03-11SHANGHAI TIANHAI CHENGRUI WATER TREATMENT TECH CO LTD
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Patent Information

Application Number
CN202421364085.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-15
Publication Date
2025-03-11
Estimated Expiration
2034-06-15

AI Technical Summary

Technical Problem

Bubbles are easily generated during the pouring process of hollow fiber membrane modules, resulting in a decrease in processing quality.

Method used

A casting device is designed, including a base plate, a casting mold, a glue pump and a lifting mechanism. The casting pipe is driven downward through the lifting mechanism and close to the inner wall of the casting mold to ensure that the casting material slides downward along the inner wall of the mold to avoid bubbles.

Benefits of technology

It effectively avoids the generation of bubbles during the casting process, improves the casting quality of hollow fiber membranes, and improves the processing environment quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222590454U_ABST
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Abstract

The utility model provides a pouring device which comprises a bottom plate, a pouring mold and a glue pump, bearing rods are fixedly connected to the periphery of the top of the bottom plate, a fixing plate is fixedly connected among the top ends of the four bearing rods, a limiting ring is fixedly connected to the top of the bottom plate, and the pouring mold is placed on the top of the bottom plate and located in the limiting ring. Compared with the prior art, the pouring device has the following beneficial effects that the output end of the motor in the lifting mechanism is started to rotate the switch anticlockwise, so that the threaded sleeve, the circular plate, the annular pipe and the two pouring pipes can be driven to move downwards into the pouring mold, and the two ends of the pouring pipes are close to the bottom of the inner wall of the pouring mold; and then the rubber pump is started to pump the hollow fiber membrane pouring raw material for pouring and conveying, so that the pouring material can slide downwards along the inner wall of the pouring mold, bubbles generated in the pouring process can be effectively avoided, and the pouring processing quality of the hollow fiber membrane is effectively improved.
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Description

Technical Field

[0001] The utility model relates to a pouring device, belonging to the field of hollow fiber membrane processing equipment. Background Art

[0002] During the manufacturing process of the hollow fiber membrane curtain membrane assembly, a certain number of hollow fiber membrane filaments are first fixed into two neatly arranged membrane sheets using a clamp tube, and then evenly arranged in a casting trough. The guide orifice plate is then used to separate the membrane sheets from the middle of the casting trough, and then the trough body with the membrane filaments installed and the membrane filaments in this area are cast and sealed to form water inlet and outlet channels at the casting seal.

[0003] In the prior art, during the casting process of the hollow fiber membrane assembly, the liquid casting material needs to be transported and cast from top to bottom. Since the distance between the discharge port and the bottom of the inner wall of the mold groove is relatively far, bubbles are easily generated in the raw material inside the mold groove during the casting process, resulting in bubbles inside the molded hollow fiber membrane assembly, thereby reducing the casting processing quality of the hollow fiber membrane assembly.

[0004] In summary, the utility model provides a pouring device to solve the above problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model aims to provide a casting device to solve the problem in the above background technology that bubbles are easily generated during the casting process, resulting in reduced casting processing quality of the hollow fiber membrane assembly.

[0006] In order to achieve the above-mentioned purpose, the utility model is implemented through the following technical scheme: a casting device, including a base plate, a casting mold, and a glue pump, the top of the base plate is fixedly connected with load-bearing rods on all sides, a fixed plate is fixedly connected between the tops of the four load-bearing rods, the top of the base plate is fixedly connected with a limiting ring, the casting mold is placed on the top of the base plate and is located inside the limiting ring, the glue pump is fixedly connected to one side of the top of the fixed plate, the glue outlet end of the glue pump is connected with a glue outlet pipe, one end of the glue outlet pipe passes through the top of the fixed plate and extends to the bottom of the fixed plate, one end of the glue outlet pipe is fixedly connected with a corrugated telescopic pipe, one end of the corrugated telescopic pipe is connected with a connecting pipe, one end of the connecting pipe is fixedly connected with an annular pipe directly above the casting mold, both sides of the outer ring pipe surface of the annular pipe are obliquely connected to two casting pipes, and a lifting mechanism is fixedly connected between the inner ring pipe surface of the annular pipe and the bottom of the fixed plate.

[0007] Furthermore, the glue inlet end of the glue pump is connected to a glue inlet pipe, and the glue outlet pipe is fixedly connected to a fixed plate.

[0008] Furthermore, the lifting mechanism includes two connecting plates and a chassis, the two connecting plates are fixedly connected to the bottom of the fixed plate and are located above the annular tube, the chassis is fixedly connected to the top of the fixed plate, a motor is fixedly connected inside the chassis, a limiting plate is fixedly connected between the bottoms of the two connecting plates, a screw rod is fixedly connected to the output end of the motor, one end of the screw rod passes through the chassis and the fixed plate in sequence and extends to the bottom of the fixed plate, a threaded sleeve is provided between the rod surface and the bottom end of the screw rod and is located directly above the annular tube, one end of the threaded sleeve passes through the top of the limiting plate and extends to the center of the inner ring of the annular tube, and a circular plate is fixedly connected to the bottom end of the threaded sleeve and is located on the inner ring surface of the annular tube.

[0009] Furthermore, the screw rod is rotatably connected to the chassis, and the top edge of the threaded sleeve is in an outwardly convex ring shape.

[0010] Furthermore, the screw rod is rotatably connected to the fixing plate, and the screw rod is threadedly connected to the threaded sleeve.

[0011] Furthermore, the threaded sleeve is in contact with the limiting plate, and the outer annular surface of the circular plate is fixedly connected to the inner annular surface of the annular tube.

[0012] Furthermore, one side of the top of the circular plate is fixedly connected to a limiting rod, and one end of the limiting rod passes through the bottom of the limiting plate and extends to the bottom of the fixed plate.

[0013] Furthermore, the limiting rod has a limiting effect on the limiting plate, the limiting rod is in contact with the limiting plate, and one end of the limiting rod is in contact with the bottom of the fixing plate.

[0014] Beneficial effects of the utility model:

[0015] By starting the motor output end inside the lifting mechanism and turning the switch counterclockwise, the threaded sleeve, the circular plate, the annular tube and the two casting tubes can be driven to move down to the inside of the casting mold, so that the two ends of the casting tubes are close to the bottom of the inner wall of the casting mold, and then the glue pump is started to pump the hollow fiber membrane casting raw materials for casting and transportation, which can make the casting material slide downward along the inner wall of the casting mold, thereby effectively avoiding bubbles generated during the casting process and effectively improving the casting processing quality of the hollow fiber membrane.

[0016] By starting the motor output end and rotating the switch clockwise during the pouring process, the threaded sleeve and the circular plate can be driven to move upward, and then the annular tube and the two pouring tubes can be driven to move upward, thereby avoiding the phenomenon that the raw materials will contaminate the pouring equipment during the hollow fiber membrane pouring process, resulting in raw material residue and dripping on the surface of the processing device, and effectively improving the quality of the hollow fiber membrane pouring process environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0018] Figure 1 This is a schematic structural perspective diagram of a pouring device of the utility model;

[0019] Figure 2 This is a schematic front view of the structure of a pouring device of the utility model;

[0020] Figure 3 This is a main cross-sectional view showing the structure of a pouring device of the utility model;

[0021] Figure 4 for Figure 3 The main cross-sectional view of the structure of the lifting mechanism shown;

[0022] Figure 5 for Figure 4 Schematic top view of the circular plate structure.

[0023] In the figure: 1. bottom plate; 2. load-bearing rod; 3. fixing plate; 4. limiting ring; 5. casting mold; 6. glue pump; 7. glue outlet hose; 8. bellows expansion pipe; 9. lifting mechanism; 10. connecting pipe; 11. annular pipe; 12. casting pipe; 13. glue inlet hose; 91. connecting plate; 92. chassis; 93. limiting plate; 94. motor; 95. screw rod; 96. threaded sleeve; 97. limiting rod; 98. round plate. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0025] See also Figure 1-5The utility model provides a technical solution: a pouring device, including a base plate 1, a pouring mold 5, and a glue pump 6. The top of the base plate 1 is fixedly connected with load-bearing rods 2 on all sides, and a fixed plate 3 is fixedly connected between the tops of the four load-bearing rods 2. The top of the base plate 1 is fixedly connected with a limit ring 4. The pouring mold 5 is placed on the top of the base plate 1 and is located inside the limit ring 4. The glue pump 6 is fixedly connected to one side of the top of the fixed plate 3. The glue outlet end of the glue pump 6 is connected with a glue outlet pipe 7. One end of the glue outlet pipe 7 passes through the top of the fixed plate 3 and extends to the bottom of the fixed plate 3. One end of the glue outlet pipe 7 is fixedly connected with a corrugated telescopic pipe 8. One end of the corrugated telescopic pipe 8 is connected with a connecting pipe 10. One end of the connecting pipe 10 is fixedly connected with an annular pipe 11 located just above the pouring mold 5. Both sides of the outer ring pipe surface of the annular pipe 11 are obliquely connected with two pouring pipes 12, a lifting mechanism 9 is fixedly connected between the inner ring tube surface of the annular tube 11 and the bottom of the fixed plate 3, the glue pump 6 is connected to an external power supply and is provided with a power control switch, the glue inlet end of the glue pump 6 is connected to a glue inlet pipe 13, and the glue outlet pipe 7 is fixedly connected to the fixed plate 3, the glue inlet pipe 13 is connected to the molten raw material for external hollow fiber membrane processing, and the liquid raw material can be pumped through the glue pump 6, and the ends of the two casting pipes 12 that are separated are both tilted downward. When the annular tube 11 moves downward, the two casting pipes 12 can be driven to move to the inside of the casting mold 5, and the discharge ports of the two casting pipes 12 at one end that are separated are close to the inner wall of the casting mold 5, so that the two casting pipes 12 can transport the hollow fiber membrane casting material to the inside of the casting mold 5, while the casting material can slide downward along the inner wall of the casting mold 5, thereby effectively avoiding bubbles generated during the casting process.

[0026] See also Figure 2-5 The lifting mechanism 9 includes two connecting plates 91 and a chassis 92. The two connecting plates 91 are fixedly connected to the bottom of the fixing plate 3 and are located above the annular tube 11. The chassis 92 is fixedly connected to the top of the fixing plate 3. A motor 94 is fixedly connected inside the chassis 92. The motor 94 is a three-phase asynchronous motor. The output end can be adjusted for forward and reverse rotation. The motor 94 is connected to an external power supply and is provided with a power control switch. A limiting plate 93 is fixedly connected between the bottoms of the two connecting plates 91. A screw rod 95 is fixedly connected to the output end of the motor 94. One end of the screw rod 95 passes through the chassis 92 and the fixing plate 3 in sequence and extends to the bottom of the fixing plate 3. A threaded sleeve 96 is sleeved between the rod surface and the bottom end of the screw rod 95 and is located directly above the annular tube 11. One end of the threaded sleeve 96 passes through the top of the limiting plate 93 and extends to the center of the inner ring of the annular tube 11. The bottom end of the threaded sleeve 96 and the inner ring surface of the annular tube 11 are fixedly connected with a circular plate 98.

[0027] See also Figure 2-5The screw rod 95 is rotatably connected to the chassis 92, the top edge of the threaded sleeve 96 is an outwardly convex ring, and the top of the threaded sleeve 96 has a limiting effect on the moving distance of the threaded sleeve 96, so that the threaded sleeve 96 and the limiting rod 97 will not be disconnected from the limiting plate 93, the screw rod 95 is rotatably connected to the fixed plate 3, the screw rod 95 is threadedly connected to the threaded sleeve 96, the threaded sleeve 96 is in contact with the limiting plate 93, the outer annular surface of the circular plate 98 is fixedly connected to the inner annular surface of the annular tube 11, and one side of the top of the circular plate 98 is fixedly connected A limiting rod 97 is connected, one end of which passes through the bottom of the limiting plate 93 and extends to the bottom of the fixed plate 3. The limiting rod 97 has a limiting effect on the limiting plate 93. The limiting rod 97 is in contact with the limiting plate 93, and one end of the limiting rod 97 is in contact with the bottom of the fixed plate 3. The limiting rod 97 and the limiting plate 93 have a limiting effect on the circular plate 98 and the threaded sleeve 96. When the screw rod 95 rotates forwards and backwards, the threaded sleeve 96 can be driven to move up and down, thereby driving the circular plate 98 to move up and down.

[0028] Specific implementation method: By starting the counterclockwise rotation switch at the output end of the motor 94 inside the lifting mechanism 9, the screw rod 95 can be driven to rotate counterclockwise. Since the limit rod 97 and the limit plate 93 have a limiting effect on the circular plate 98 and the threaded sleeve 96, the threaded sleeve 96 can slide downward on the limit plate 93, thereby driving the circular plate 98 to move downward. The circular plate 98 drives the annular tube 11 to move downward. The annular tube 11 drives one end of the corrugated telescopic tube 8 to move downward through the connecting tube 10 and stretches the corrugated telescopic tube 8. The annular tube 11 drives the two casting tubes 12 to move to the bottom of the inside of the casting mold 5, so that the two ends of the casting tube 12 are close to the bottom of the inner wall of the casting mold 5.

[0029] Start the glue pump 6, extract liquid raw materials from the glue inlet pipe 13 through the glue pump 6 and evenly transport the raw materials to the inside of the two casting pipes 12 through the glue outlet pipe 7, the corrugated expansion pipe 8, the connecting pipe 10 and the annular pipe 11. The separated ends of the two casting pipes 12 are tilted downward. When the annular pipe 11 moves downward, it can drive the two casting pipes 12 to move to the inside of the casting mold 5, and make the discharge ports of the separated ends of the two casting pipes 12 close to the inner wall of the casting mold 5, so that the two casting pipes 12 can transport the hollow fiber membrane casting material to the inside of the casting mold 5, and the casting material can slide downward along the inner wall of the casting mold 5, thereby effectively avoiding bubbles generated during the casting process, and effectively improving the casting processing quality of the hollow fiber membrane.

[0030] During the pouring process, the output end of the starter motor 94 is turned clockwise to drive the threaded sleeve 96 and the circular plate 98 to move upward, and then the annular tube 11 and the two pouring tubes 12 can be driven to move upward, thereby avoiding the phenomenon that the raw materials will contaminate the pouring equipment during the hollow fiber membrane pouring process, resulting in raw material residue and dripping on the surface of the processing device, and effectively improving the quality of the hollow fiber membrane pouring process environment.

[0031] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A pouring device, comprising a base plate (1), a pouring mold (5), and a glue pump (6), characterized in that: The top of the base plate (1) is fixedly connected to load-bearing rods (2) on all sides, and a fixing plate (3) is fixedly connected between the tops of the four load-bearing rods (2). The top of the base plate (1) is fixedly connected to a limiting ring (4). The casting mold (5) is placed on the top of the base plate (1) and is located inside the limiting ring (4). The glue pump (6) is fixedly connected to one side of the top of the fixing plate (3). The glue outlet end of the glue pump (6) is connected to a glue outlet pipe (7), and one end of the glue outlet pipe (7) passes through the top of the fixing plate (3). The rubber outlet pipe (7) extends to the bottom of the fixed plate (3); one end of the rubber outlet pipe (7) is fixedly connected to a corrugated telescopic pipe (8); one end of the corrugated telescopic pipe (8) is connected to a connecting pipe (10); one end of the connecting pipe (10) is fixedly connected to an annular pipe (11) located just above the casting mold (5); both sides of the outer annular pipe surface of the annular pipe (11) are obliquely connected to two casting pipes (12); and a lifting mechanism (9) is fixedly connected between the inner annular pipe surface of the annular pipe (11) and the bottom of the fixed plate (3).

2. A pouring device according to claim 1, characterized in that: The glue inlet end of the glue pump (6) is connected to a glue inlet pipe (13), and the glue outlet pipe (7) is fixedly connected to the fixed plate (3).

3. A pouring device according to claim 1, characterized in that: The lifting mechanism (9) comprises two connecting plates (91) and a chassis (92). The two connecting plates (91) are fixedly connected to the bottom of the fixing plate (3) and are located above the annular tube (11). The chassis (92) is fixedly connected to the top of the fixing plate (3). A motor (94) is fixedly connected inside the chassis (92). A limiting plate (93) is fixedly connected between the bottoms of the two connecting plates (91). The output end of the motor (94) is fixedly connected to a lead screw (94). 5), one end of the screw rod (95) passes through the chassis (92) and the fixing plate (3) in sequence and extends to the bottom of the fixing plate (3), a threaded sleeve (96) is sleeved between the rod surface and the bottom end of the screw rod (95) and located directly above the annular tube (11), one end of the threaded sleeve (96) passes through the top of the limiting plate (93) and extends to the center of the inner ring of the annular tube (11), and a circular plate (98) is fixedly connected to the bottom end of the threaded sleeve (96) and located on the inner ring surface of the annular tube (11).

4. A pouring device according to claim 3, characterized in that: The screw rod (95) is rotatably connected to the chassis (92), and the top edge of the threaded sleeve (96) is in an outwardly convex ring shape.

5. A pouring device according to claim 3, characterized in that: The screw rod (95) is rotatably connected to the fixing plate (3), and the screw rod (95) is threadedly connected to the threaded sleeve (96).

6. A pouring device according to claim 3, characterized in that: The threaded sleeve (96) is in contact with the limiting plate (93), and the outer annular surface of the circular plate (98) is fixedly connected to the inner annular surface of the annular tube (11).

7. A pouring device according to claim 3, characterized in that: One side of the top of the circular plate (98) is fixedly connected to a limiting rod (97), and one end of the limiting rod (97) passes through the bottom of the limiting plate (93) and extends to the bottom of the fixing plate (3).

8. A pouring device according to claim 7, characterized in that: The limiting rod (97) has a limiting effect on the limiting plate (93); the limiting rod (97) is in contact with the limiting plate (93); and one end of the limiting rod (97) is in contact with the bottom of the fixing plate (3).