Injection molding part sprue shearing device
By designing automated fixed components and shear components, the problem of inefficient shearing efficiency of existing injection molded parts gate shearing devices is solved, and efficient and stable gate shearing operations are achieved.
Patent Information
- Application Number
- CN202420600540.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-27
AI Technical Summary
The existing gate shearing device for injection molding parts requires frequent adjustment of the position of the cutting blade during the shearing process, resulting in insufficiency of shearing.
An injection molded parts gate shearing device including a fixing assembly and a shear assembly is designed. The fixing assembly clamps the injection molded parts through a support table, drive parts and clamps, while the shearing assembly automatically cuts through a support frame, an electric push rod, a shear knife and a limiting plate.
Through automated clamping and shearing operations, the number of manual adjustments is reduced, the shear efficiency is improved, and the cutting is ensured smooth and quality.
Smart Images

Figure CN222590575U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of injection molding technology, and in particular to a gate shearing device for injection molded parts. Background Art
[0002] Injection molding is a process in which heated molten material is injected into the mold cavity through the runner and gate, and the material is removed from the mold after cooling and solidification, forming an injection molded product with a certain shape and structure. Usually, after the injection molded product is ejected from the mold, a gate connected to the injection molded part body remains in the runner of the injection port. Since the existence of the gate will affect the normal use of the injection molded part, it needs to be cut off.
[0003] Announcement No. CN217752577U discloses a gate shearing device for automobile interior injection molding parts. A driving device is arranged on the entire device, and the output end of the driver is used to drive the threaded rod to rotate. The movable plate moves left and right on the outer surface of the threaded rod. At the same time, the movable plate moves on the outside of the limit rod to limit the position of the movable plate to avoid position deviation of the movable plate. When used in conjunction with a processing device, the shearing can be adjusted according to the position of the waste of automobile interior injection molding parts. It has a wide range of applications and is economical and applicable.
[0004] However, there are some defects in the above scheme: when shearing the clamped injection molded part in the above scheme, in order to align the shearing position, the cutting blade needs to be controlled to move horizontally forward, backward, left and right, and then move down for shearing, which greatly affects the shearing efficiency. Utility Model Content
[0005] In order to make up for the above shortcomings, the present application provides an injection molded part gate shearing device, which aims to improve the problems raised in the above background technology.
[0006] An embodiment of the present application provides an injection molded part gate shearing device including a fixing component and a shearing component.
[0007] The fixing assembly comprises a support platform, a driving member and a clamping plate. The driving member is arranged on one side of the support platform, and the clamping plate is arranged on one side of the driving member.
[0008] The shearing assembly includes a support frame, an electric push rod, a shearing knife and a limit plate. The support frame is arranged on the top of the support platform. The support frame and the support platform are both equipped with the electric push rod. The shearing knife is installed at the movable end of the electric push rod, and the limit plate is arranged between the support frame and the support platform.
[0009] In a specific embodiment, the driving member includes a fixed plate, a bidirectional screw and a motor, the fixed plate is fixedly connected to the support platform, the bidirectional screw is rotatably arranged on one side of the fixed plate, the motor is installed on the outside of the fixed plate and is transmission-connected to the bidirectional screw, and the clamp is threadedly connected to the bidirectional screw.
[0010] In the above implementation process, a fixed plate, a bidirectional screw and a motor are set, the motor is started, the motor drives the bidirectional screw to rotate, and the bidirectional screw drives the two clamping plates to move synchronously to clamp the injection molded parts placed on the support table.
[0011] In a specific embodiment, the support platform is provided with a strip-shaped opening, and the clamping plate and the inner wall of the strip-shaped opening are gap-matched.
[0012] In the above implementation process, the strip-shaped opening is provided to allow the guide clamp to move stably and linearly.
[0013] In a specific embodiment, the clamping plate is T-shaped, and a rubber pad is arranged on the inner side of the clamping plate.
[0014] In the above implementation process, the rubber pad is provided to reduce the wear on the injection molded part during clamping, thereby protecting the injection molded part.
[0015] In a specific embodiment, the support frame includes a support rod and a top plate, the support rod is fixedly connected to the support platform, and the top plate is fixedly connected to the top end of the support rod.
[0016] In a specific implementation manner, the limiting plate is provided with a guide groove, and the end of the shearing knife is slidably disposed in the guide groove.
[0017] In the above implementation process, a guide groove is provided to guide the shearing knife to a stable straight line, thereby ensuring smooth shearing.
[0018] In a specific embodiment, two shearing knives are arranged in an upper and lower position, and the side surfaces of the shearing knives are flush with the side surfaces of the limiting plate.
[0019] In the above implementation process, by setting two upper and lower shearing knives, the two shearing knives move relatively close to each other for shearing, so that the shearing position is smoother and the shearing quality is improved.
[0020] In a specific embodiment, support legs are provided at the bottom of the support platform, and anti-slip pads are provided at the bottom of the support legs.
[0021] Beneficial effects: The present application provides an injection molded part gate shearing device, which, by setting a support platform, a driving member and a clamping plate, uses the driving member to drive the clamping plate to clamp the injection molded part, thereby avoiding manual hand-held processing and enhancing safety of use; by setting a support frame, an electric push rod, a shearing knife and a limit plate, the injection molded part is placed with the limit plate limited, and the shearing knife can shear one side of the injection molded part, ensuring that the gate waste is cut off, avoiding repeated adjustment of the cutting position, and improving the shearing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the implementation methods of the present application, the drawings required for use in the implementation methods will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 It is a schematic diagram of the structure of the injection molded part gate shearing device provided in the embodiment of the present application;
[0024] Figure 2 A schematic diagram of the support platform structure provided for the implementation mode of the present application;
[0025] Figure 3 A schematic diagram of the structure of a driving member provided in an embodiment of the present application;
[0026] Figure 4 A schematic diagram of a splint structure provided for an embodiment of the present application;
[0027] Figure 5 A schematic diagram of the limit plate structure provided in an embodiment of the present application.
[0028] In the figure: 100-fixed component; 110-support platform; 112-strip mouth; 113-support leg; 120-driving member; 121-fixed plate; 122-bidirectional screw rod; 123-motor; 130-clamp plate; 131-rubber pad; 200-shearing component; 210-support frame; 211-support rod; 212-top plate; 220-electric push rod; 230-shearing knife; 250-limiting plate; 251-guide groove. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.
[0030] See also Figure 1-Figure 5 The present application provides an injection molded part gate shearing device including a fixing component 100 and a shearing component 200 .
[0031] See also Figure 1 , 2 , 3 and 4, the fixing assembly 100 includes a support platform 110, a driving member 120 and a clamping plate 130, the driving member 120 is arranged on one side of the support platform 110, and the clamping plate 130 is arranged on one side of the driving member 120.
[0032] Among them, the driving component 120 includes a fixed plate 121, a bidirectional screw rod 122 and a motor 123. The fixed plate 121 is fixedly connected to the support platform 110. The bidirectional screw rod 122 is rotatably arranged on one side of the fixed plate 121. The motor 123 is installed on the outer side of the fixed plate 121 and is transmission-connected to the bidirectional screw rod 122. The clamping plate 130 is threadedly connected to the bidirectional screw rod 122. By setting the fixed plate 121, the bidirectional screw rod 122 and the motor 123, the motor 123 is started, the motor 123 drives the bidirectional screw rod 122 to rotate, and the bidirectional screw rod 122 drives the two clamping plates 130 to move synchronously to clamp the injection molded parts placed on the support platform 110.
[0033] In a specific implementation, the support platform 110 is provided with a strip-shaped opening 112 , and the clamping plate 130 and the inner wall of the strip-shaped opening 112 are gap-matched. By providing the strip-shaped opening 112 , the guide clamping plate 130 can move stably and linearly.
[0034] In a specific implementation, the clamping plate 130 is T-shaped, and a rubber pad 131 is disposed inside the clamping plate 130 . The rubber pad 131 is disposed to reduce wear on the injection molded part during clamping, thereby protecting the injection molded part.
[0035] In a specific embodiment, a support leg 113 is disposed at the bottom of the support platform 110 , and an anti-slip pad is disposed at the bottom of the support leg 113 .
[0036] See also Figure 1 , 2 and 5, the shearing assembly 200 includes a support frame 210, an electric push rod 220, a shearing knife 230 and a limiting plate 250, the support frame 210 is arranged on the top of the support platform 110, the support frame 210 and the support platform 110 are both equipped with an electric push rod 220, the shearing knife 230 is installed at the movable end of the electric push rod 220, and the limiting plate 250 is arranged between the support frame 210 and the support platform 110.
[0037] The support frame 210 includes a support rod 211 and a top plate 212 . The support rod 211 is fixedly connected to the support platform 110 , and the top plate 212 is fixedly connected to the top of the support rod 211 .
[0038] In this embodiment, the limiting plate 250 is provided with a guide groove 251, and the end of the shearing knife 230 is slidably disposed in the guide groove 251. The guide groove 251 is provided to guide the shearing knife 230 to a stable straight line to ensure smooth shearing.
[0039] In a specific embodiment, two shearing knives 230 are arranged up and down, and the side of the shearing knife 230 is flush with the side of the limiting plate 250. In a specific embodiment, two shearing knives 230 are arranged up and down, and the side of the shearing knife 230 is flush with the side of the limiting plate 250.
[0040] The working principle of the injection molded part gate shearing device is as follows: when in use, the injection molded part is placed on the support platform 110 and the side edge of the gate is made to abut the limit plate 250 or the shearing knife 230, the motor 123 is started, the motor 123 drives the bidirectional screw rod 122 to rotate, the bidirectional screw rod 122 drives the two clamping plates 130 to move synchronously, the injection molded part placed on the support platform 110 is clamped, the electric push rod 220 is started, the electric push rod 220 pushes the shearing knife 230 to move, the end of the shearing knife 230 is in the guide groove 251, and the shearing knife 230 moves stably and linearly under the guiding action of the guide groove 251 to shear the injection molded part gate waste, further, the upper and lower electric push rods 220 and the shearing knife 230, when working together, can improve the shearing efficiency and shearing quality, the longer shearing knife 230 can shear one side of the injection molded part to ensure that the gate waste is cut off, avoid repeated adjustment of the cutting position, and improve the shearing efficiency.
[0041] It should be noted that the specific model specifications of the electric push rod 220 and the electric push rod 220 need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in the field, so it will not be described in detail.
[0042] The electric push rod 220 and the power supply and principle of the electric push rod 220 are clear to those skilled in the art and will not be described in detail here.
[0043] It is obvious to those skilled in the art that the present application is not limited to the details of the exemplary embodiments described above, and that the present application can be implemented in other specific forms without departing from the spirit or essential features of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting in all respects, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present application. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A gate shearing device for injection molded parts, characterized in that: include A fixing assembly (100), the fixing assembly (100) comprising a support platform (110), a driving member (120) and a clamping plate (130), the driving member (120) being arranged on one side of the support platform (110), and the clamping plate (130) being arranged on one side of the driving member (120); A shearing assembly (200), the shearing assembly (200) comprising a support frame (210), an electric push rod (220), a shearing knife (230) and a limiting plate (250), the support frame (210) being arranged on the top of the support platform (110), the electric push rod (220) being installed on both the support frame (210) and the support platform (110), the shearing knife (230) being installed on the movable end of the electric push rod (220), and the limiting plate (250) being arranged between the support frame (210) and the support platform (110).
2. The injection molded part gate shearing device according to claim 1, characterized in that: The driving member (120) comprises a fixing plate (121), a bidirectional screw rod (122) and a motor (123); the fixing plate (121) is fixedly connected to the support platform (110); the bidirectional screw rod (122) is rotatably arranged on one side of the fixing plate (121); the motor (123) is installed on the outside of the fixing plate (121) and is transmission-connected to the bidirectional screw rod (122); and the clamping plate (130) is threadedly connected to the bidirectional screw rod (122).
3. The injection molded part gate shearing device according to claim 2, characterized in that: The support platform (110) is provided with a strip-shaped opening (112), and the clamping plate (130) and the inner wall of the strip-shaped opening (112) are clearance-matched.
4. The injection molded part gate shearing device according to claim 1, characterized in that: The clamping plate (130) is T-shaped, and a rubber pad (131) is arranged inside the clamping plate (130).
5. The injection molded part gate shearing device according to claim 1, characterized in that: The support frame (210) comprises a support rod (211) and a top plate (212); the support rod (211) is fixedly connected to the support platform (110); and the top plate (212) is fixedly connected to the top end of the support rod (211).
6. The injection molded part gate shearing device according to claim 1, characterized in that: The limiting plate (250) is provided with a guide groove (251), and the end of the shearing knife (230) is slidably disposed in the guide groove (251).
7. The injection molded part gate shearing device according to claim 1, characterized in that: Two shearing knives (230) are arranged in an upper and lower position, and the side surfaces of the shearing knives (230) are flush with the side surfaces of the limiting plates (250).
8. The injection molded part gate shearing device according to claim 1, characterized in that: The bottom of the support platform (110) is provided with a support leg (113), and the bottom of the support leg (113) is provided with an anti-slip pad.