Multi-layer automatic feeding and discharging device

By designing a multi-layer automatic loading and unloading device, using the transit mechanism and sensor to realize automatic loading and empty box recycling, the problem of low automation in the existing technology is solved, and production efficiency and work convenience are improved.

CN222592685UActive Publication Date: 2025-03-11HUIZHOU DESAY SV AUTOMOTIVE
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Patent Information

Application Number
CN202420113430.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-17
Publication Date
2025-03-11
Estimated Expiration
2034-01-17

AI Technical Summary

Technical Problem

In the existing production technology, the degree of automation of material transmission and empty box recycling is low, resulting in low production efficiency, inconvenient operation of staff, physical exhaustion, and large space, affecting production efficiency.

Method used

A multi-layer automatic loading and unloading device is designed, by setting a first material line, a vehicle, a transfer mechanism and a second material line, the loading of the vehicle and the recycling of the empty box is achieved by using the rotation of the transfer mechanism, and automatically control it through a sensor.

Benefits of technology

Automatic feeding and automatic recycling of empty boxes is realized, which reduces manual participation, improves production efficiency, reduces staff fatigue, and optimizes space utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automatic control of transportation of production materials, in particular to a multi-layer automatic feeding and discharging device. According to the utility model, the first material line for feeding and the second material line for returning to the empty box are arranged, the transfer mechanism is arranged between the material lines, and the sensors arranged on the first material line, the second material line and the transfer mechanism are used for detecting the position of a circulating carrier and controlling the rotation of the transfer mechanism, so that automatic feeding and automatic returning to the empty box are realized. And a position for operators to take materials is arranged in the transfer mechanism, so that the operators can take the materials conveniently, and meanwhile, a control switch is arranged beside the transfer mechanism, so that the operation time is more flexible and more controllable. According to the device, feeding and empty box recycling can be carried out at the same time, meanwhile, through the operation position in the process, the device is compatible with operation techniques, the working efficiency is improved, and meanwhile the operation fatigue degree is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic control of production material transportation, in particular to a multi-layer automatic loading and unloading device. Background Art

[0002] In production, it is often necessary to transport materials and recycle empty boxes after taking materials. In some existing production technologies, most of them are transported by material carts. This method has a low degree of automation and low production efficiency. In addition, because the materials are fed by material carts, the incoming materials and the empty boxes are stacked together. For the staff, it is very inconvenient to take materials and put empty boxes, and it is also very physically demanding to carry materials. In some automated production lines, two conveyor belts are used for loading and empty box recycling respectively. The two conveyor belts are set at both ends of the workstation, which takes up a large space. At the same time, during production, the staff needs to frequently turn their bodies, and when taking materials, the staff also needs to move their bodies to a position where they can observe the materials before taking them. This method affects production efficiency, and when placing empty boxes, they also need to observe before placing the empty boxes. Utility Model Content

[0003] In order to solve the above problems, the utility model proposes a multi-layer automatic loading and unloading device. By designing a rotating mechanism, the carrier for transporting materials can be transferred between the incoming material line and the empty box line, thereby achieving the problem of automatic loading and transferring of empty boxes. The staff only needs to press the switch to control the whole process. An inclined position will also be set at the loading point for the convenience of the staff to take it, thereby reducing the work fatigue of the staff and improving production efficiency.

[0004] The purpose of the utility model is achieved through the following technical solutions:

[0005] A multi-layer automatic loading and unloading device, comprising: a first material line, a carrier, a transfer mechanism, and a second material line;

[0006] The first material line, the transfer mechanism, and the second material line are all arranged on the main frame, and the carrier is arranged to circulate among the first material line, the transfer mechanism, and the second material line;

[0007] The transfer mechanism can be rotatably arranged, and when the transfer mechanism rotates, a first material position and a second material position are formed; the discharge end of the first material line is connected to or adjacent to the first material position, and the discharge end of the second material line is connected to or adjacent to the second material position;

[0008] The transfer mechanism is provided with a first sensor, which is used to detect the carrier placed on the transfer mechanism and switch the transfer mechanism between the first material position and the second material position.

[0009] By rotating the transfer mechanism, the loading of the carrier and the recycling of the empty boxes are realized. When the transfer mechanism is rotated to the first position, the transfer mechanism is flush with and connected to the first material line plane. The first material line is used for the transportation of the carrier loading. When the transfer mechanism is rotated to the first material position, the transfer mechanism is flush with and connected to the first material line plane. The second material line is used for the transportation of the empty boxes after the materials in the carrier are used up. Each state is sensed by sensors for automatic control.

[0010] In some embodiments, the transfer mechanism includes a drive assembly and a rotating storage assembly; the rotating storage assembly is rotatably connected to the main frame, and the free end of the rotating storage assembly can be rotated to the first material position or the second material position, and is connected to the first material line or the second material line; one end of the drive assembly is fixed to the bottom end of the main frame, and the drive end of the drive assembly is connected to the rotating storage assembly. The drive assembly is connected to the bottom end of the rotating storage assembly, and the rotating storage assembly is rotated to the first material position or the second material position by the drive assembly, and is connected to the first material line and the second material line, so as to transport the carrier and realize automatic loading and empty box recycling.

[0011] In some embodiments, the rotating storage assembly includes: a rotating bracket, a first rotating body, a first bracket, a first roller, and a second rotating body; the rotating bracket is provided with a first rotating body, and the rotating bracket is rotatably fixed to the side of the main frame through the first rotating body, and two first brackets are also arranged in parallel in the rotating bracket, and a plurality of first rollers are arranged in the first bracket; a connecting rod is also fixed below the rotating bracket, and a second rotating body is arranged on the connecting rod, and the second rotating body is connected to the driving assembly. The rotating storage assembly drives the rotating bracket to rotate through the first rotating body, and a roller structure similar to a material line for sliding a material carrier is arranged inside the rotating bracket. By tilting the rotating bracket, the carrier can slide in and out of the roller, and the connecting rod and the second rotating body below the rotating storage assembly are used to connect to the driving end that provides the rotation of the rotating storage assembly.

[0012] Optionally, the first roller is controlled to rotate by a driving motor, and the driving motor is controlled by a control box to adjust the power of the driving motor according to the position of the carrier.

[0013] In some embodiments, the driving assembly includes: an electric cylinder and a fixed block; the electric cylinder driving end is connected to a fixed block, the fixed block is fixed to the top of the electric cylinder driving end, and the fixed block is connected to a second rotating body. The electric cylinder driving end is provided with a fixed block, and through the connection between the fixed block and the second rotating body, the bottom of the electric cylinder is rotatably fixed to the main frame, and when the electric cylinder driving end is pushed, the electric cylinder as a whole will cooperate to rotate and adjust.

[0014] In some embodiments, the free end of the rotating storage assembly can also rotate to a third material position, which is a rotational setting of the first material position and is used to take materials from the carrier. The third material position is rotated by a certain angle based on the first material position. This position is the position to which the carrier with materials slides from the first material line into the rotating storage assembly. The purpose of setting the third material position is to tilt the materials in the carrier to an angle that is convenient for the staff to visually see and take.

[0015] In some embodiments, the first material line is arranged at the upper end of the main frame, the feed end and the discharge end of the first material line are arranged obliquely, the first material line includes a second bracket and a second roller, two second brackets are arranged in parallel with the first material line, and a plurality of second rollers are arranged inside the second bracket; a second sensor is also arranged on one side of the discharge end of the first material line for detecting the carrier at the discharge end. The first material line is arranged obliquely, and the feed end is arranged higher than the discharge end, so that when the carrier slides into the first material line from the feed end, it slides obliquely toward the discharge end through the cooperation of the second roller, the second brackets in the first material line are arranged at intervals from the feed end to the discharge end, the second rollers are also fixed in the left and right second brackets at intervals, and a second sensor is also arranged at the discharge end for detecting whether there is a carrier carrying materials at the discharge end.

[0016] Optionally, the second roller is controlled to rotate by a driving motor, and the driving motor is controlled by a control box to adjust the power of the driving motor according to the position of the carrier.

[0017] In some embodiments, the first material line further includes a positioning mechanism, at least two positioning mechanisms are arranged between the intervals of the left and right second brackets of the first material line, and are located at the discharge end of the first material line and the middle of the first material line. The positioning mechanism is arranged between the first material lines and fixed between the left and right intervals of the first material line, at least one positioning mechanism is arranged in the middle and the discharge end of the first material line, the positioning mechanism in the middle is used to divide the material carriers into boxes to prevent the carriers from being closely connected to each other, and the positioning mechanism at the discharge end is used to facilitate the second sensor to detect the carrier at the discharge port, and control the carrier to slide in from the discharge end of the first material line.

[0018] In some embodiments, the positioning mechanism includes: a fixed frame, a lifting cylinder, a rotating block, a roller, a fixed seat, a guide rod, and a buffer rod; the fixed frame is fixed to the bottom of the left and right second brackets, and a lifting cylinder is arranged on the fixed frame located at the interval between the left and right second brackets, the lifting cylinder body is fixed to the bottom of the fixed frame, and the driving end of the lifting cylinder passes through the fixed frame from the bottom for lifting, a fixed seat is arranged on the driving end of the cylinder, and a guide rod is also arranged on the fixed frame, the fixed seat is connected to the guide rod, and is lifted and lowered on the guide rod; a rotating block is also arranged on the fixed seat, an inclined surface is arranged above the rotating block, a roller is arranged at one end of the inclined surface, and a buffer rod is arranged below the other end of the inclined surface, and the buffer rod buffers the rotating block. The positioning mechanism blocks and releases the carrier through the lifting cylinder. When the carrier is released, the lifting cylinder descends. At this time, the plane of the first material line of the roller is flush, so that the carrier can be transported by the roller and the second roller. In the blocking state, the lifting cylinder pushes up. At this time, the rotating block rises above the first material line and is higher than the surface of the first material line, so that the carrier is blocked from moving forward by the rotating block, thereby achieving the effect of box separation.

[0019] In some embodiments, the second material line is arranged below the first material line, the feed end and the discharge end of the second material line are arranged obliquely, and the second material line includes a third bracket and a third roller; two third brackets are arranged in parallel with the second material line, and a plurality of third rollers are arranged inside the third bracket. A third sensor is also arranged on one side of the second material line, and the third sensor is used to detect a carrier sliding in from the feed end. The second material line is arranged obliquely, and the feed end is higher than the discharge end. The second material line includes a third bracket extending from the feed end to the discharge end, and a plurality of third rollers are arranged on the third bracket, which are used to transport the empty carrier after taking out the material from the feed port of the second material line to the discharge port. The third sensor is used to detect whether a carrier slides in.

[0020] Optionally, the third roller is controlled to rotate by a driving motor, and the driving motor is controlled by a control box to adjust the power of the driving motor according to the position of the carrier.

[0021] In some embodiments, a control assembly is also included, and the control assembly includes: a control electric box and a control switch; the control electric box is arranged at the bottom of the main frame, and the control switch is arranged on one side of the transfer mechanism; the control electric box is electrically connected to the control switch, the first material line, the transfer mechanism, and the second material line. The control electric box is electrically connected to the first material line, the transfer mechanism, and the second material line, especially the sensors and electric cylinders therein, and is also electrically connected to the control switch next to the transfer mechanism; the control electric box controls the electric cylinder by receiving the status of each sensor to further control the rotation position of the rotating storage assembly, thereby controlling the entire material flow.

[0022] The utility model provides a multi-layer automatic loading and unloading device, which has the following effects:

[0023] 1. The utility model sets a first material line for loading and a second material line for returning empty boxes, and sets a transfer mechanism between the material lines. The sensors set on the first material line, the second material line, and the transfer mechanism detect the position of the circulating carrier, and control the rotation of the transfer mechanism, thereby realizing automatic loading and automatic returning of empty boxes. In addition, a position for operators to take materials is set in the transfer mechanism, which is convenient for operators to take materials. A control switch is also set on the side, making the operation time more flexible and controllable. The device can load materials and recycle empty boxes at the same time, and can also be compatible with operation techniques through the operation position in the process, which improves work efficiency while reducing work fatigue.

[0024] 2. A positioning mechanism is set up during the loading process. Through the action of the lifting cylinder, the carrier can be released and blocked to prevent the carriers from sticking to each other, which may lead to loading errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a three-dimensional diagram of the utility model;

[0026] Figure 2 for Figure 1 A magnified view of part a;

[0027] Figure 3 It is a side view of the utility model;

[0028] Figure 4 It is a three-dimensional diagram of the positioning mechanism of the utility model;

[0029] Figure 5 This is a schematic diagram of the first material position of the utility model;

[0030] Figure 6 This is a schematic diagram of the second material position of the utility model;

[0031] Figure 7 This is a schematic diagram of the third material position of the utility model;

[0032] Reference numerals:

[0033] 100. Main frame;

[0034] 200, first material line; 201, second bracket; 202, second roller; 210, positioning mechanism; 211, fixed frame; 212, lifting cylinder; 213, rotating block; 214, roller; 215, fixed seat; 216, guide rod; 217, buffer rod;

[0035] 300, second material line; 310, third bracket; 320, third roller;

[0036] 400, transfer mechanism; 410, driving assembly; 411, electric cylinder; 412, fixing block; 420, rotating storage assembly; 421, rotating bracket; 422, first rotating body; 423, first bracket; 424, first roller; 425, second rotating body;

[0037] 500, control electric box; 510, control switch; 520, first sensor; 530, second sensor; 540, third sensor;

[0038] 600, first material position; 610, second material position; 620, third material position; DETAILED DESCRIPTION

[0039] It should be noted that, in the absence of conflict, the embodiments of the present invention and the technical features in the embodiments can be combined with each other, and the detailed description in the specific implementation method should be understood as an explanation of the purpose of the present invention and should not be regarded as an improper limitation on the present invention.

[0040] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the specific technical solution of the utility model will be further described in detail below in conjunction with the drawings in the embodiment of the utility model. The following embodiments are used to illustrate the utility model, but are not used to limit the scope of the utility model.

[0041] In the embodiments of the present invention, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, unless otherwise specified, the meaning of "multiple" is two or more.

[0042] In addition, in the embodiments of the present invention, directional terms such as "up", "down", "left" and "right" are defined relative to the orientation of the components in the drawings. It should be understood that these directional terms are relative concepts. They are used for relative description and clarification, and they may change accordingly according to the changes in the orientation of the components in the drawings.

[0043] In the embodiments of the present invention, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium.

[0044] In the embodiments of the present invention, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the presence of other identical elements in the process, method, article or device comprising the element.

[0045] In the embodiments of the present invention, words such as "exemplary" or "for example" are used to indicate examples, illustrations or descriptions. Any embodiment or design described as "exemplary" or "for example" in the embodiments of the present invention should not be interpreted as being more preferred or more advantageous than other embodiments or designs. Specifically, the use of words such as "exemplary" or "for example" is intended to present the related in a specific way.

[0046] Embodiment 1:

[0047] Reference Figure 1 to Figure 4 , a multi-layer automatic loading and unloading device provided by an embodiment of the utility model, comprising: a first material line 200, a carrier, a transfer mechanism 400, and a second material line 300;

[0048] The first material line 200, the transfer mechanism 400, and the second material line 300 are all arranged on the main frame 100, and the carrier is arranged to circulate among the first material line 200, the transfer mechanism 400, and the second material line 300;

[0049] The transfer mechanism 400 is rotatable, and when the transfer mechanism 400 rotates, a first material position 600 and a second material position 610 are formed; the discharge end of the first material line 200 is connected to or adjacent to the first material position 600, and the discharge end of the second material line 300 is connected to or adjacent to the second material position 610;

[0050] The transfer mechanism 400 is provided with a first sensor 520 , and the first sensor 520 is used to detect the carrier placed on the transfer mechanism 400 and switch the transfer mechanism 400 between the first material position 600 and the second material position 610 .

[0051] The device fixes the first material line 200 and the second material line 300 on the main frame 100 up and down, and the first material line 200 and the second material line 300 are both inclined, wherein the feeding ends of the first material line 200 and the second material line 300 are both the highest points of the inclination, and the other ends are both the discharging ends; and the discharging end of the first material line 200 is arranged opposite to the feeding end of the second material line 300 and a gap greater than the carrier is left between them; a transfer mechanism 400 rotatably fixed on one side of the main frame 100 is also arranged beside the discharging end of the first material line 200 and the feeding end of the second material line 300, and the transfer mechanism 400 can be rotated to a first material position 600 flush with the plane of the discharging end of the first material line 200, and can also be rotated to a second position flush with the plane of the feeding end of the second material line 300; the carrier can slide from the first material line 200 into the transfer mechanism 400 at the first material position 600, and can also slide from the transfer mechanism 400 into the second material line 300 at the second material position 610. In the transfer mechanism 400, a first sensor 520 is provided. The first sensor 520 is provided at the bottom of the transfer mechanism 400 and is triggered only when the carrier completely enters the transfer mechanism 400. The first sensor 520 returns the detection status to the control electric box 500 through real-time transmission and rotates the transfer mechanism 400 through the process. By rotating the position of the transfer mechanism 400, the loading of the carrier and the recycling of the empty box are realized. When the transfer mechanism 400 transfers the first material, automatic loading is realized. When the transfer mechanism 400 rotates to the second material position 610, the carrier in the empty box state is recycled after the material in the carrier is used up, thereby realizing the automatic integrated operation of automatic loading and automatic recycling of empty boxes, reducing manual participation, and thus improving production efficiency.

[0052] Embodiment 2:

[0053] Based on Example 1, please refer to Figure 1 to Figure 2 This embodiment further optimizes the solution of embodiment 1.

[0054] The transfer mechanism 400 further includes: the transfer mechanism 400 includes a driving component 410 and a rotating storage component 420; the rotating storage component 420 is rotatably connected to the main frame 100, and the free end of the rotating storage component 420 can be rotated to the first material position 600 and the second material position 610, and is connected to the first material line 200 or the second material line 300; one end of the driving component 410 is fixed to the bottom end of the main frame 100, and the driving end of the driving component 410 is connected to the rotating storage component 420. The rotating storage component 420 is rotatably connected to a cross bar of the main frame 100, and the rotation angle of the free end of the transfer storage component includes but is not limited to the first material position 600 and the second material position 610; the driving component 410 is rotatably fixed to the bottom of the frame, and is electrically connected to the control box 500, and the driving end of the driving component 410 is rotatably connected to the bottom of the rotating storage component 420, and when the rotating storage component 420 rotates, the driving component 410 is also rotated and adjusted accordingly. The rotating storage component 420 is rotated to the first material position 600 or the second material position 610 through the driving component 410, and connected to the first material line 200 and the second material line 300, so as to transport the carrier, realize automatic loading and empty box recycling, and further realize automatic loading and empty box recycling, thereby improving production efficiency.

[0055] In other embodiments, the rotating storage assembly 420 also includes: a rotating bracket 421, a first rotating body 422, a first bracket 423, a first roller 424, and a second rotating body 425; the rotating bracket 421 is provided with a first rotating body 422, and the rotating bracket 421 is rotatably fixed to the side of the main frame 100 through the first rotating body 422, and two first brackets 423 are also arranged in parallel in the rotating bracket 421, and a plurality of first rollers 424 are built into the first bracket 423; a connecting rod is also fixed under the rotating bracket 421, and a second rotating body 425 is arranged on the connecting rod, and the second rotating body 425 is connected to the driving assembly 410.

[0056] Among them, the left and right first rotating bodies 422 are fixed on the left and right sides of the rear of the rotating bracket 421, and the first rotating body 422 is sleeved on the main frame 100 for rotation. In the rotating bracket 421, a first bracket 423 is also arranged from the feeding port of the rotating bracket 421 to the bottom. There is one on each side of the first bracket 423 and each first bracket 423 has a groove. A plurality of rotating shafts are arranged at intervals in the grooves, and the first roller 424 is sleeved on the rotating shaft; there is also a connecting rod below the rotating bracket, and the second rotating body 425 is sleeved on the connecting rod. The second rotating body 425 is arranged in the middle of the connecting rod, and the upper part is the interval position in the left and right first brackets 423.

[0057] Optionally, the first roller 424 is controlled to rotate by a driving motor, and the driving motor is controlled by the electrical box 500 to adjust the power of the driving motor according to the position of the carrier.

[0058] Under the action of the driving component 410, the rotating storage component 420 drives the rotating bracket 421 to rotate around the cross bar on one side of the main frame 100 through the first rotating body 422, and a roller structure similar to a material line for the material carrier to slide is arranged inside the main body. By tilting the rotating bracket 421, the carrier can slide in and out of the roller, so that the carrier can enter the second material line 300 for empty box recycling from the first material line 200 for loading through the rotating storage component 420, thereby realizing automatic loading and empty box recycling, and improving production efficiency.

[0059] In other embodiments, the driving component 410 further includes: an electric cylinder 411 and a fixed block 412 ; the fixed block 412 is connected to the driving end of the electric cylinder 411 , the fixed block 412 is fixed to the top of the driving end of the electric cylinder 411 , and the fixed block 412 is connected to the second rotating body 425 .

[0060] The bottom of the electric cylinder 411 is fixed to the bottom of the main frame 100 by a rotating body, and the electric cylinder 411 is powered by the control box 500. The driving end of the electric cylinder 411 is connected to the second rotating body 425 through the fixing block 412. When the driving end of the electric cylinder 411 is extended, the rotating storage component 420 is pushed to rotate, and the electric cylinder 411 is also adjusted by the rotating body below. When controlling the circuit, the electric cylinder 411 is pushed to precisely control the precise rotation of the rotating storage component 420, so that the rotating storage component 420 reaches the desired rotation position and completes the required process.

[0061] In other embodiments, the free end of the rotating storage component 420 can also rotate to the third material position 620, which is a rotational arrangement of the first material position 600, and is used to facilitate the retrieval of materials in the carrier. The third material position 620 is rotated so that the plane of the rotating bracket 421 in the entire rotating storage component 420 is tilted to a position that is convenient for operators to observe, which is convenient for operators to take and place, improves production efficiency, and reduces work fatigue.

[0062] Embodiment 3:

[0063] Based on Example 1, please refer to Figure 3 to Figure 4 This embodiment further optimizes the solution of embodiment 1.

[0064] The first material line 200 is arranged at the upper end of the main frame 100, and the feed end and the discharge end of the first material line 200 are arranged obliquely. The first material line 200 includes a second bracket 201 and a second roller 202. The first material line 200 is provided with two second brackets 201 in parallel, and a plurality of second rollers 202 are arranged inside the second bracket 201. A second sensor 530 is also arranged on one side of the discharge end of the first material line 200 for detecting the carrier at the discharge end. The first material line 200 is arranged obliquely at the upper part of the main frame 100, and the inclination angle can be controlled according to the actual carrier sliding rate, wherein the upper end of the inclination is the feed end of the feed carrier, and the lower end is the discharge end. The discharge end is in contact with the rotating storage component 420 when it is located at the first material position 600, or there is a small gap. The first material line 200 has second brackets 201 on the left and right, a groove is provided inside the second bracket 201, a plurality of rotating shafts are arranged at intervals in the groove, a second roller 202 is sleeved on the rotating shaft, a second sensor 530 is fixed on one side of the discharge port of the first material line 200, and the detected state is returned to the control box 500, and the carrier is slid from the feed end to the discharge end through the first material line 200 to realize automatic loading.

[0065] Optionally, the second roller 202 is controlled to rotate by a driving motor, and the driving motor is controlled by the electrical box 500 to adjust the power of the driving motor according to the position of the carrier.

[0066] In other embodiments, the first material line 200 further includes a positioning mechanism 210, at least two positioning mechanisms 210 are arranged between the intervals of the left and right second brackets 201 of the first material line 200, and are located at the discharge end of the first material line 200 and the middle of the first material line 200. The positioning mechanism 210 is arranged between the first material lines 200 and fixed between the left and right intervals of the second bracket 201 of the first material line 200, at least one positioning mechanism 210 is arranged in the middle and the discharge end, the positioning mechanism 210 in the middle is used to divide the material carriers into boxes to prevent the carriers from being closely connected to each other, and the positioning mechanism 210 at the discharge end is used to facilitate the second sensor 530 to detect the carrier at the discharge port.

[0067] In other embodiments, the positioning mechanism 210 includes: a fixed frame 211, a lifting cylinder 212, a rotating block 213, a roller 214, a fixed seat 215, a guide rod 216, and a buffer rod 217; the fixed frame 211 is fixed to the bottom of the left and right second brackets 201, and the fixed frame 211 is provided with a lifting cylinder 212 located at the interval between the left and right second brackets 201, the lifting cylinder 212 body is fixed to the bottom of the fixed frame 211, and the driving end of the lifting cylinder 212 passes through the fixed frame 211 from the bottom to be lifted, a fixed seat 215 is provided on the cylinder driving end, and the fixed frame 211 is also provided with a guide rod 216, the fixed seat 215 is connected to the guide rod 216, and is lifted and lowered on the guide rod 216; the fixed seat 215 is also provided with a rotating block 213, an inclined surface is provided above the rotating block 213, a roller 214 is provided at one end of the inclined surface, and a buffer rod 217 is provided below the other end of the inclined surface.

[0068] Among them, the positioning mechanism 210 is fixed to the bottom of the second bracket 201 through a fixing frame 211, and is fixed on both sides with screws. At the interval between the fixing frame 211 and the left and right second brackets 201, the main body of the lifting cylinder 212 is fixed to the bottom of the second bracket 201, and the power end passes through the fixing frame 211 and is arranged upward, and the upper part of the lifting cylinder 212 corresponds to the interval between the left and right second brackets 201. The fixing seat 215 is fixed above the driving end, and a groove connected to the longitudinal guide rod 216 arranged on the fixing frame 211 is arranged on one side of the fixing seat 215; a rotating groove is also arranged on the fixing seat 215, and a rotating block 213 is connected to the rotating groove through a rotating shaft. The upper surface of the rotating block 213 is an inclined surface, and a rotating groove for the roller 214 to rotate is also arranged above the inclined surface of the rotating block 213. A buffer seat is arranged below the other end of the inclined surface of the rotating block 213 to buffer the rotating block 213 to prevent the rotating block 213 from being damaged due to excessive force when positioning.

[0069] The positioning mechanism 210 blocks and releases the carrier through the lifting cylinder 212. When the carrier is released in the normal state, the lifting cylinder 212 descends and the roller 214 is flush with the plane of the first material line 200 on the upper surface, so that the carrier can be transported by the roller 214 in cooperation with the second roller 202. In the blocking state, the lifting cylinder 212 pushes up, and the rotating block 213 rotates to the top of the first material line 200 and is higher than the surface of the first material line 200, so that the carrier is blocked from moving forward by the rotating block 213, thereby achieving the effect of box separation.

[0070] Embodiment 4:

[0071] Based on Example 3, please refer to Figure 1 This embodiment further optimizes the solution of embodiment 1.

[0072] Among them, the second material line is arranged below the first material line 200, the feeding end and the discharging end of the second material line 300 are arranged obliquely, and the second material line 300 includes a third bracket 310 and a third roller 320; the second material line 300 is arranged with two third brackets 310 in parallel, and a plurality of third rollers 320 are arranged inside the third bracket 310. The second material line 300 is arranged obliquely at the main frame 100 located at the lower part of the first material line 200, and the inclination angle can be controlled according to the actual carrier sliding rate, wherein the upper end of the inclination is the feeding end of the feeding carrier, and the lower end is the discharging end, and the discharging end abuts against the rotating placement component 420 when it is located at the second material position 610, or there is a small gap. The third bracket 310 is arranged on the left and right sides of the second material line 300, and a groove is provided inside the third bracket 310. A plurality of rotating shafts are arranged at intervals in the groove, and a third roller 320 is sleeved on the rotating shaft. A third sensor 540 is fixed on one side of the discharge port of the second material line 300, and the detected state is returned to the control electric box 500. The second material line 300 slides the carrier from the feeding end to the discharging end to realize automatic recovery of empty boxes. The second material line 300 is used to recover the empty boxes that have been taken, thereby realizing automatic recovery of empty boxes.

[0073] Embodiment 5:

[0074] Based on Example 1, please refer to Figures 5 to 7 , this embodiment further optimizes embodiment 1;

[0075] Among them, the electric loading and box return device is mainly composed of three parts: the upper conveyor and blocking device, the lower conveyor and the rotating mechanism. The three parts work together to realize the functions of material sorting, loading, operation and empty box recovery.

[0076] Positioning mechanism 210: Materials are put into the laminar flow channel, and each box of materials is separated by controlling the blocking cylinder to achieve the effect of box separation.

[0077] Transfer mechanism 400: By controlling the extension and retraction of the electric cylinder 411, the rotating storage assembly 420 can be in three states of loading, operation and box return to complete the corresponding operation.

[0078] When the second sensor 530 is triggered by material and the first sensor 520 is not triggered, the lifting cylinder 212 releases the first box carrier; the transfer mechanism 400 reaches the first material position 600, and the carrier slides into the transfer mechanism 400. When the first sensor 520 is triggered, the electric cylinder 411 is triggered to extend and rotate the rotating mechanism to the second material position 610. At the same time, the lifting cylinder 212 resumes the blocking state. The second sensor 530 does not sense the carrier, and the lifting cylinder 212 releases the second box carrier; when the employee completes the material operation in the carrier, he presses the start button on the control switch 510, the electric cylinder 411 is triggered to retract, and the rotating mechanism is rotated to the third material position 620, and the empty carrier that has run out of material is discharged to the lower flow channel. After the third sensor 540 is triggered, the electric cylinder 411 is triggered to extend, and the rotating mechanism returns to the first material position 600.

[0079] The serial numbers of the embodiments of the utility model are only for description and do not represent the advantages and disadvantages of the embodiments. The above are only preferred embodiments of the utility model, and do not limit the patent scope of the utility model. Any equivalent device or equivalent process transformation made by using the contents of the utility model specification and drawings, or directly or indirectly used in other related technical fields, are also included in the patent protection scope of the utility model.

Claims

1. A multi-layer automatic loading and unloading device, characterized in that: include: A first material line (200), a carrier, a transfer mechanism (400), and a second material line (300); The first material line (200), the transfer mechanism (400), and the second material line (300) are all arranged on the main frame (100), and the carrier is arranged to circulate on the first material line (200), the transfer mechanism (400), and the second material line (300); The transfer mechanism (400) is rotatably arranged, and when the transfer mechanism (400) rotates, a first material position (600) and a second material position (610) are formed; the discharge end of the first material line (200) is connected to or adjacent to the first material position (600), and the discharge end of the second material line (300) is connected to or adjacent to the second material position (610); The transfer mechanism (400) is provided with a first sensor (520), and the first sensor (520) is used to detect a carrier placed on the transfer mechanism (400) and to switch the transfer mechanism (400) between the first material position (600) and the second material position (610).

2. A multi-layer automatic loading and unloading device according to claim 1, characterized in that: The transfer mechanism (400) comprises a driving component (410) and a rotating storage component (420); the rotating storage component (420) is rotatably connected to the main frame (100), and the free end of the rotating storage component (420) can be rotated to the first material position (600) or the second material position (610), and is connected to the first material line (200) or the second material line (300); one end of the driving component (410) is fixed to the bottom end of the main frame (100), and the driving end of the driving component (410) is connected to the rotating storage component (420).

3. A multi-layer automatic loading and unloading device according to claim 2, characterized in that: The rotating storage component (420) comprises: a rotating bracket (421), a first rotating body (422), a first bracket (423), a first roller (424), and a second rotating body (425); the first rotating body (422) is arranged on the rotating bracket (421), and the rotating bracket (421) is rotatably fixed to the side of the main frame (100) through the first rotating body (422); two first brackets (423) are also arranged in parallel in the rotating bracket (421), and a plurality of first rollers (424) are arranged in the first bracket (423); a connecting rod is also fixed below the rotating bracket (421), and the second rotating body (425) is arranged on the connecting rod, and the second rotating body (425) is connected to the driving component (410).

4. A multi-layer automatic loading and unloading device according to claim 3, characterized in that: The driving assembly (410) comprises: an electric cylinder (411) and a fixed block (412); the fixed block (412) is connected to the driving end of the electric cylinder (411), the fixed block (412) is fixed to the top end of the driving end of the electric cylinder (411), and the fixed block (412) is connected to the second rotating body (425).

5. The multi-layer automatic loading and unloading device according to claim 2, characterized in that: The free end of the rotating storage component (420) can also rotate to a third material position (620), and the third material position (620) is a rotation setting of the first material position (600), and the third material position (620) is used to facilitate the retrieval of materials in the carrier.

6. A multi-layer automatic loading and unloading device according to claim 1, characterized in that: The first material line (200) is arranged at the upper end of the main frame (100), the feeding end and the discharging end of the first material line (200) are arranged at an angle, the first material line (200) comprises a second bracket (201) and a second roller (202), the first material line (200) is provided with two second brackets (201) in parallel, and a plurality of second rollers (202) are arranged inside the second bracket (201); a second sensor (530) is also arranged on one side of the discharging end of the first material line (200) for detecting a carrier at the discharging end.

7. A multi-layer automatic loading and unloading device according to claim 6, characterized in that: The first material line (200) further comprises a positioning mechanism (210), wherein at least two positioning mechanisms (210) are arranged between the intervals of the left and right second brackets (201) of the first material line (200), and are located at the discharge end of the first material line (200) and the middle of the first material line (200).

8. A multi-layer automatic loading and unloading device according to claim 7, characterized in that: The positioning mechanism (210) comprises: a fixed frame (211), a lifting cylinder (212), a rotating block (213), a roller (214), a fixed seat (215), a guide rod (216), and a buffer rod (217); the fixed frame (211) is fixed to the bottom of the left and right second brackets (201), and the lifting cylinder (212) is arranged on the fixed frame (211) at the interval between the left and right second brackets (201), the main body of the lifting cylinder (212) is fixed to the bottom of the fixed frame (211), and the driving end of the lifting cylinder (212) passes through the fixed frame (201) from the bottom. The fixed seat (215) is provided on the cylinder driving end, the guide rod (216) is also provided on the fixed frame (211), the fixed seat (215) is connected with the guide rod (216), and is lifted and lowered on the guide rod (216); the rotating block (213) is also provided on the fixed seat (215), an inclined surface is provided above the rotating block (213), the roller (214) is provided at one end of the inclined surface, and the buffer rod (217) is provided below the other end of the inclined surface, and the buffer rod (217) buffers the rotating block (213).

9. The multi-layer automatic loading and unloading device according to claim 1, characterized in that: The second material line (300) is arranged below the first material line (200), the feeding end and the discharging end of the second material line (300) are arranged at an angle, and the second material line (300) comprises a third bracket (310) and a third roller (320); the second material line (300) is provided with two third brackets (310) in parallel, and a plurality of third rollers (320) are arranged inside the third brackets (310); a third sensor (540) is also arranged on one side of the second material line (300), and the third sensor (540) is used to detect the carrier sliding in from the feeding end.

10. The multi-layer automatic loading and unloading device according to claim 1, characterized in that: It also includes a control component, which includes: a control electric box (500) and a control switch (510); the control electric box (500) is arranged at the bottom of the main frame (100), and the control switch (510) is arranged on one side of the transfer mechanism (400); The control electrical box (500) is electrically connected to the control switch (510), the first material line (200), the transfer mechanism (400), and the second material line (300).