Split type slag locking valve
By designing a support structure on the split-type slag lock valve, using the combination of screws, grooves and belts, the problem of pipeline deformation caused by large weight and lack of support is solved, which reduces maintenance costs and ensures the normal use of the equipment.
Patent Information
- Application Number
- CN202420780672.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-16
AI Technical Summary
When using split slag lock valves, due to their large weight and lack of support, long-term use will cause deformation of the pipes, damage to the connections, increase maintenance costs, and affect normal use.
A split-type slag lock valve is designed, by connecting the support structure to the inner wall of the straight plate at the bottom of its shell, and supporting the slag valve is achieved by using the combination of screws, grooves and belts to prevent pipe deformation.
Through the design of the support structure, the pipeline deformation is effectively prevented, the maintenance cost of the split slag lock valve is reduced, and its normal use is ensured.
Smart Images

Figure CN222593772U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of a split slag locking valve, in particular to a split slag locking valve. Background Art
[0002] The split slag lock valve is often used in water-coal slurry, multi-component slurry and dry coal powder fluidized bed pressurized gasification systems for coal gasification liquid slag discharge, and participates in the gasification furnace slag program control.
[0003] For example, a split slag lock valve with the authorization announcement number "CN219639506U" has a second step surface set as an annular corrugated surface, a sealing gasket is set between the valve stem seat and the valve body, and the contact surface between the valve stem seat and the sealing gasket is set as an annular corrugated surface, which greatly improves the sealing effect, and the first valve stem positioning ring and the second valve stem positioning ring enable the upper valve stem and the lower valve stem to be on the same axis, avoiding rotational deviation, improving rotation stability, and not easy to lock, avoiding leakage problems caused by lateral wear due to deviation, and reducing the risk of leakage at the valve stem seat. However, in the use of the split slag lock valve, since there are control structures on both sides above the split slag lock valve, the overall weight of the split slag lock valve is greater than that of different valve bodies. Then, after the split slag lock valve is connected to the pipeline, downward pressure will be generated on the pipeline. In addition, the split slag lock valve has no support, and long-term use will cause deformation of the connecting pipeline and damage to the connection of the split slag lock valve, increasing the maintenance cost of the split slag lock valve and affecting the normal use of the split slag lock valve. Utility Model Content
[0004] The utility model aims to solve the problem that the maintenance cost of the split slag lock valve is increased and the normal use of the split slag lock valve is affected, and a split slag lock valve is proposed.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A split slag lock valve is designed, comprising a split slag lock valve and an outer shell, wherein the bottom of the outer wall of the split slag lock valve is fixedly connected to the top of the outer shell, the left and right bottoms of the outer shell are respectively fixedly connected with straight plates, the inner walls of the straight plates are connected with supporting structures, a top plate is fixedly connected to the upper right side of the split slag lock valve, a support plate is fixedly connected to the right side of the top plate, a plurality of limiting structures are connected to the top of the support plate, and a plurality of round rods are fixedly connected to the top of the support plate.
[0007] Preferably, the supporting structure includes a first screw and a square plate, the outer wall of the first screw is threadedly connected to the inner wall of the straight plate, the lower part of the outer wall of the first screw is rotatably connected to the inner wall of the square plate, a vertical plate is fixedly connected to the inner side of the square plate, the front and rear sides of the bottom of the vertical plate are respectively fixedly connected to horizontal plates, the bottom of the horizontal plate is fixedly connected to a bottom plate, the bottom of the first screw is fixedly connected to a groove wheel, and the outer wall of the groove wheel is rotatably connected to a belt.
[0008] Preferably, the outer wall of the vertical plate is slidably engaged with the inner wall of the outer shell, and the belt is located on the inner side of the horizontal plate.
[0009] Preferably, flanges are fixedly connected to the front and rear ends of the outer wall of the split slag lock valve respectively.
[0010] Preferably, the limiting structure includes a vertical plate and a pressure plate, the bottom of the vertical plate is fixedly connected to the top of the support plate, the inner side of the vertical plate is rotatably connected to the inner side of the outer wall of the pressure plate, the outer side of the top of the pressure plate is threadedly connected to a second screw, and the top of the second screw is fixedly connected to a handle.
[0011] Preferably, the bottom of the outer wall of the second screw rod is threadedly connected to the top of the support plate, and the bottom of the pressing plate is tightly pressed against the top of the round rod.
[0012] The utility model proposes a split slag lock valve, which has the following beneficial effects: the first screw on the right side is rotated downward through the straight plate in the supporting structure, the rotating first screw rotates the groove wheel below, the rotating groove wheel cooperates with the belt to rotate the groove wheel on the left side, and then the two first screws are rotated downward at the same time, the rotating first screw moves the square plate downward, the moving square plate makes the vertical plate move downward on the inner wall of the shell, the moving vertical plate cooperates with the horizontal plate to move the bottom plate downward until the bottom of the bottom plate is tightly against the contact surface, thereby completing the support of the split slag lock valve, preventing the connecting pipeline from being deformed, reducing the maintenance cost of the split slag lock valve, and ensuring the normal use of the split slag lock valve. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the utility model;
[0014] Figure 2 for Figure 1 A schematic diagram of the connection relationship between the middle housing, the straight plate and the first screw;
[0015] Figure 3 for Figure 1 A schematic diagram of the connection relationship between the first screw, the groove wheel and the belt;
[0016] Figure 4 for Figure 1 The structural diagram of A in the figure;
[0017] Figure 5 for Figure 1 Schematic diagram of the structure of B;
[0018] Figure 6 for Figure 1 Schematic diagram of the structure of C.
[0019] In the figure: 1. split slag lock valve, 2. supporting structure, 201. first screw, 202. square plate, 203. vertical plate, 204. horizontal plate, 205. bottom plate, 206. groove wheel, 207. belt, 3. limiting structure, 301. vertical plate, 302. pressure plate, 303. second screw, 304. handle, 4. flange, 5. housing, 6. straight plate, 7. top plate, 8. supporting plate, 9. round rod, 10. curved rod. DETAILED DESCRIPTION
[0020] The utility model is further described below in conjunction with the accompanying drawings:
[0021] Embodiment 1:
[0022] See also Figure 1-6 In the present embodiment, a split slag lock valve comprises a split slag lock valve 1 and an outer shell 5. The bottom of the outer wall of the split slag lock valve 1 is fixedly connected to the top of the outer shell 5. How to operate and use the split slag lock valve 1 is already an existing technology and no further explanation will be given. The model is selected according to usage requirements. Straight plates 6 are respectively fixedly connected to the bottom of the left and right sides of the outer shell 5, and the inner wall of the straight plate 6 is connected to a supporting structure 2. A top plate 7 is fixedly connected to the upper right side of the split slag lock valve 1, and a support plate 8 is fixedly connected to the right side of the top plate 7. A plurality of limiting structures 3 are connected to the top of the support plate 8, and a plurality of round rods 9 are fixedly connected to the top of the support plate 8.
[0023] The supporting structure 2 includes a first screw rod 201 and a square plate 202. The outer wall of the first screw rod 201 is threadedly connected to the inner wall of the straight plate 6. The lower part of the outer wall of the first screw rod 201 is rotatably connected to the inner wall of the square plate 202. The lower part of the outer wall of the first screw rod 201 is subjected to force to rotate through the inner wall bearing of the square plate 202. A vertical plate 203 is fixedly connected to the inner side of the square plate 202. The front and rear sides of the bottom of the vertical plate 203 are respectively fixedly connected to the horizontal plate 204. The bottom of the horizontal plate 204 is fixedly connected to the bottom of the bottom plate 205. A groove wheel 206 is fixedly connected to the bottom of the first screw rod 201. The outer wall of the groove wheel 206 is rotatably connected to the belt 207. The right groove wheel 206 rotates to cooperate with the belt 207 to drive the left groove wheel 206 to rotate. The outer wall of the vertical plate 203 is slidably engaged with the inner wall of the shell 5. The vertical plate 203 is subjected to force to slide up and down through the inner wall of the shell 5. The belt 207 is located on the inner side of the horizontal plate 204.
[0024] Through the support structure 2, the first screw 201 on the right side is rotated downward through the straight plate 6, and the rotating first screw 201 rotates the groove wheel 206 below, and the rotating groove wheel 206 cooperates with the belt 207 to rotate the groove wheel 206 on the left side, thereby realizing the two first screws 201 rotating downward at the same time, and the rotating first screw 201 moves the square plate 202 downward, and the moving square plate 202 makes the vertical plate 203 move downward on the inner wall of the shell 5, and the moving vertical plate 203 cooperates with the horizontal plate 204 to move the bottom plate 205 downward until the bottom of the bottom plate 205 is tightly against the contact surface, thereby completing the support of the split slag lock valve 1, preventing the connecting pipeline from being deformed, reducing the maintenance cost of the split slag lock valve, and ensuring the normal use of the split slag lock valve.
[0025] The front and rear ends of the outer wall of the split slag lock valve 1 are respectively fixed with flanges 4, and the limiting structure 3 includes a vertical plate 301 and a pressure plate 302. The bottom of the vertical plate 301 is fixedly connected to the top of the support plate 8, and the inner side of the vertical plate 301 is rotatably connected to the inner side of the outer wall of the pressure plate 302. The pressure plate 302 is rotated by the force through the inner pin of the vertical plate 302. The top outer side of the pressure plate 302 is threadedly connected with a second screw rod 303, and the top of the second screw rod 303 is fixedly connected with a handle 304. The handle 304 is convenient for driving the second screw rod 303 to rotate up and down through the pressure plate 302. The bottom of the outer wall of the second screw rod 303 is threadedly connected to the top of the support plate 8, and the bottom of the pressure plate 302 is tightly against the top of the round rod 9.
[0026] Working principle:
[0027] Working of split slag lock valve:
[0028] Slag collection: The slag at the bottom of the quenching chamber and a small amount of unburned carbon residue are collected in the lock bucket through the lock bucket inlet valve. In order to facilitate the collection of slag, there is a pipeline on the top of the lock bucket. The black water on the top of the lock bucket is pressurized and circulated back to the washing and cooling chamber of the gasifier through the lock bucket circulation pump as the lock bucket circulation water, so that the black water in the washing and cooling chamber will bring down the slag in the process of flowing downward.
[0029] Lock bucket pressure relief: After the slag collection is completed, the lock bucket inlet valve is closed, and then the lock bucket pressure relief valve is opened to relieve pressure. When the lock bucket pressure indication is less than (0.18MPa), the lock bucket pressure relief valve is closed, and then the lock bucket flushing valve is opened to flush the pressure relief pipeline, and then closed.
[0030] Slag discharge: The lock bucket slag flushing valve is opened so that the lock bucket can be flushed during slag discharge, and the slag in the lock bucket is flushed into the slag pool. The lock bucket outlet valve is opened and the lock bucket discharges slag. After slag discharge, the lock bucket outlet valve is closed and the lock bucket flushing valve is closed.
[0031] Pressurization: After the slag discharge is completed, the lock bucket pressure valve is opened to pressurize the lock bucket to the normal working pressure. After the pressure is charged, the pressure valve is closed and the lock bucket inlet valve is opened.
[0032] Installation support for split slag lock valve:
[0033] The front and rear ends of the split slag lock valve 1 are respectively fixed with the flange 4 and the flange of the external pipeline, and then the first screw 201 on the right side is rotated downward through the straight plate 6. The rotating first screw 201 rotates the groove wheel 206 below, and the rotating groove wheel 206 cooperates with the belt 207 to rotate the groove wheel 206 on the left side, thereby realizing the two first screws 201 rotating downward at the same time, and the rotating first screw 201 moves the square plate 202 downward, and the moving square plate 202 makes the vertical plate 203 move downward on the inner wall of the shell 5, and the moving vertical plate 203 cooperates with the horizontal plate 204 to move the bottom plate 205 downward until the bottom of the bottom plate 205 is tightly pressed against the contact surface, thereby completing the support of the split slag lock valve 1.
[0034] Wire placement of split slag lock valve:
[0035] After the installation of the split slag lock valve 1 is completed, the wire is plugged into the interface of the split slag lock valve 1, and then the handle 304 is used to rotate the second screw 303 upward through the pressure plate 302, so that the bottom of the outer wall of the second screw 303 is separated from the support plate 8, and then the pressure plate 302 is rotated upward through the inner side of the vertical plate 301 to separate the pressure plate 302 from the round rod 9, and then the excessively long wire is wrapped around the outer wall of the round rod 9, and then the pressure plate 302 is rotated downward to make the bottom of the pressure plate 302 press against the top of the round rod 9, and then the handle 304 is used to rotate the second screw 303 downward through the pressure plate 302 to make the bottom of the outer wall of the second screw 303 threadedly connected to the top of the support plate 8, thereby completing the storage of the wire.
[0036] Embodiment 2:
[0037] See also Figure 1-6 In this embodiment, a split slag lock valve further includes a bent rod 10, the bottom of the bent rod 10 is fixedly connected to the top of the first screw rod 201 on the right side.
[0038] Working principle:
[0039] When rotating the first screw rod 201 , the user can hold the curved rod 10 with his hand to exert force, thereby rotating the first screw rod 201 , and the curved rod 10 facilitates the operation of the supporting structure 2 as a whole.
[0040] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.
Claims
1. A split slag lock valve, comprising a split slag lock valve (1) and a housing (5), characterized in that: The bottom of the outer wall of the split slag lock valve (1) is fixedly connected to the top of the outer shell (5), the bottoms of the left and right sides of the outer shell (5) are respectively fixedly connected with straight plates (6), the inner wall of the straight plate (6) is connected with a support structure (2), the upper right side of the split slag lock valve (1) is fixedly connected with a top plate (7), the right side of the top plate (7) is fixedly connected with a support plate (8), the top of the support plate (8) is connected with a plurality of limiting structures (3), and the top of the support plate (8) is fixedly connected with a plurality of round rods (9).
2. The split slag lock valve according to claim 1, characterized in that: The support structure (2) comprises a first screw rod (201) and a square plate (202), wherein the outer wall of the first screw rod (201) is threadedly connected to the inner wall of the straight plate (6), and the lower part of the outer wall of the first screw rod (201) is rotatably connected to the inner wall of the square plate (202), a vertical plate (203) is fixedly connected to the inner side of the square plate (202), and the front and rear sides of the bottom of the vertical plate (203) are respectively fixedly connected to horizontal plates (204), and the bottom of the horizontal plate (204) is fixedly connected to a bottom plate (205), and the bottom of the first screw rod (201) is fixedly connected to a groove wheel (206), and the outer wall of the groove wheel (206) is rotatably connected to a belt (207).
3. The split slag lock valve according to claim 2, characterized in that: The outer wall of the vertical plate (203) is slidably engaged with the inner wall of the outer shell (5), and the belt (207) is located on the inner side of the horizontal plate (204).
4. The split slag lock valve according to claim 1, characterized in that: Flanges (4) are respectively fixedly connected to the front and rear ends of the outer wall of the split slag lock valve (1).
5. The split slag lock valve according to claim 1, characterized in that: The limiting structure (3) comprises a vertical plate (301) and a pressure plate (302), the bottom of the vertical plate (301) is fixedly connected to the top of the support plate (8), the inner side of the vertical plate (301) is rotatably connected to the inner side of the outer wall of the pressure plate (302), the outer side of the top of the pressure plate (302) is threadedly connected to a second screw rod (303), and the top of the second screw rod (303) is fixedly connected to a handle (304).
6. The split slag lock valve according to claim 5, characterized in that: The bottom of the outer wall of the second screw rod (303) is threadedly connected to the top of the support plate (8), and the bottom of the pressing plate (302) is tightly pressed against the top of the round rod (9).
Citation Information
Patent Citations
Split type slag locking valve
CN219639506U