Carding device of hackling machine

By designing a combing device including a mounting frame, a lift seat, a laser target sensor and an indicator light in the comb comb, the problem of difficulty in accurately determining the level when adjusting the height of the carding roller is solved, and the smooth passage of fiber materials and the improvement of fiber materials quality are achieved.

CN222594087UActive Publication Date: 2025-03-11JIAXING HAISHI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421388281.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-03-11
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The carding rollers in existing comb combs are difficult to accurately judge the horizontality at both ends when height adjustment, which makes it difficult for fibers to pass smoothly, affecting the quality of fiber materials.

Method used

A combing device including a mounting frame, a lift seat, a laser emitting sensor and an indicator light is designed. The scale and extension plate are roughly judged, and the laser is used to accurately adjust the emitting sensor to ensure the level of the carding roller.

Benefits of technology

Accurate adjustment of the height and level of the carding roller is achieved, ensuring that the fiber material can pass smoothly, improving the quality of the treated fiber material, and increasing the stability of the carding roller.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a carding device of a hackling machine, which relates to the technical field of hackling machines, and comprises two connecting mechanisms, each connecting mechanism comprises a mounting frame, a first sliding groove is formed in each mounting frame, a lifting seat is embedded between the inner surface walls of the first sliding grooves in a sliding manner, and the lifting seats are connected with the mounting frames in a sliding manner; scales are arranged at the positions, close to the edges of one sides, of the outer surfaces of the opposite sides of the two mounting frames. According to the device, for different fiber materials or different carding requirements, the function of adjusting the height of the carding roller is achieved through cooperation of the adjusting nut, the adjusting lead screw, the rotating block, the bearing, the hollow sleeve and the lifting base, and in the process, the function of roughly judging the heights of the two ends of the carding roller is achieved through the extending plate and the scale poor position; the effect of accurately judging the horizontal state of the carding roller is achieved through cooperation of the laser correlation sensor and the indicator lamp, so that the fiber material can smoothly pass through the carding roller, and the quality of the treated fiber material is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of combing machines, in particular to a combing device of the combing machine. Background Art

[0002] The combing machine is a device used to process fiber materials into continuous and uniform strips. It mainly loosens, combs and combines the fibers through the combing action to improve the straightness, parallelism and uniformity of the fibers. The combing roller in the combing mechanism of the combing machine is the core component of the entire device.

[0003] Although the combing roller in the combing mechanism of the existing combing machine can change the gap between the combing roller and the fiber by adjusting the height to ensure that the fiber can pass smoothly during the combing process, the combing roller in the combing machine needs to be adjusted at both ends separately through a lifting mechanism when adjusting the height. After the adjustment, it is difficult to accurately judge the horizontality of the two ends of the combing roller. When there is a difference in height between the two ends of the combing roller, it is easy to cause the fibers in the local area to be difficult to pass smoothly through the combing roller, affecting the quality of the processed fiber material. Therefore, in response to the above problems, we propose a new combing device for a combing machine. Utility Model Content

[0004] The purpose of the utility model is to solve the problem in the prior art that the combing drum in the combing machine needs to be adjusted at both ends separately through a lifting mechanism when adjusting the height, and it is difficult to accurately judge the horizontality of the two ends of the combing drum after the adjustment. When there is a height difference between the two ends of the combing drum, it is not only easy to cause damage to the combing drum, but also easy to cause the fibers in the local area to be difficult to pass smoothly through the combing drum. A combing device for a combing machine is proposed.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a combing device of a combing machine, comprising: two connecting mechanisms, the connecting mechanism comprising a mounting frame, a first slide groove is opened inside the mounting frame, a lifting seat is slidably embedded between the inner surface walls of the first slide groove, scales are provided on the outer surfaces of the opposite sides of the two mounting frames near one side edge, a second slide groove is opened on the outer surface of one side of the mounting frame, and a hollow sleeve is fixedly connected to the top center of the lifting seat.

[0006] Preferably, a steel shaft is rotatably connected between the inner surface walls of the two lifting seats, and a combing drum is fixedly connected between the outer surfaces of the two steel shafts.

[0007] Preferably, an extension plate is fixedly connected to an outer surface of one side of the lifting seat, and the outer surface of the extension plate is slidably fitted with the inner surface wall of the second sliding groove.

[0008] Preferably, laser beam sensors are installed on the outer surfaces of opposite sides of the two extension plates near the edges, and indicator lights are installed on the opposite sides of the two extension plates.

[0009] Preferably, a connecting piece is installed on the outer surface of the other side of the installation frame, and a plug hole is opened at the center of the outer surfaces of the two steel shafts on the opposite sides.

[0010] Preferably, a bearing is installed between the inner walls of the hollow sleeve, a rotating block is fixedly connected between the inner walls of the bearing, an adjusting screw is fixedly connected to the top of the rotating block, the outer surface thread of the adjusting screw passes through the inner top of the mounting frame and extends upwards, and an adjusting nut is fixedly connected to the top of the adjusting screw.

[0011] Preferably, a fixing screw is symmetrically fixedly connected to the top of the lifting seat near the edge, the outer surface of the fixing screw slides through the inner top of the installation frame and extends upward, and the outer surface of the fixing screw is threadedly connected to a fixing nut.

[0012] Compared with the prior art, the advantages and positive effects of the utility model are:

[0013] 1. In the utility model, for different fiber materials or different combing requirements, the height of the combing drum is adjusted by adjusting the nut, adjusting the screw rod, rotating block, bearing, hollow sleeve and lifting seat. During the process, the height of the two ends of the combing drum is roughly judged by the extension plate and the poor position of the scale. The laser beam sensor and the indicator light cooperate to accurately judge the horizontal state of the combing drum, so that the fiber material can pass smoothly from the position of the combing drum, ensuring the quality of the processed fiber material.

[0014] 2. In the utility model, when the lifting seat drives the combing drum to rise and fall under the action of the adjusting screw rod, the top fixed screw rod will follow the rise and fall. When the combing drum is adjusted to a suitable height and maintained in a horizontal state, the end face of the combing drum is brought into conflict with the mounting frame by rotating the fixing nut, thereby increasing the stability of the lifting seat, thereby making the combing drum more stable during operation, and further ensuring the quality of the processed fiber material. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A three-dimensional diagram of a combing device of a combing machine is provided for the utility model;

[0016] Figure 2 A partial structural schematic diagram of a combing device of a combing machine is proposed for the utility model;

[0017] Figure 3 The utility model provides a schematic diagram of the connecting mechanism structure of a combing device of a combing machine;

[0018] Figure 4 The utility model provides a schematic diagram of the structure of an adjusting screw rod of a combing device of a combing machine;

[0019] Figure 5 The utility model provides a schematic structural diagram of a combing drum of a combing device of a combing machine.

[0020] Legend: 1. Connecting mechanism; 101. Mounting frame; 102. First slide slot; 103. Second slide slot; 104. Lifting seat; 105. Connecting piece; 106. Hollow sleeve; 107. Scale; 2. Bearing; 21. Rotating block; 22. Adjusting screw rod; 23. Adjusting nut; 3. Fixing screw rod; 31. Fixing nut; 4. Combing roller; 41. Steel shaft; 42. Plug-in hole; 5. Extension plate; 51. Laser beam sensor; 52. Indicator light. DETAILED DESCRIPTION

[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0023] Embodiment 1, as Figure 1-Figure 5As shown, the utility model provides a combing device of a combing machine, comprising: two connecting mechanisms 1, the connecting mechanism 1 comprises a mounting frame 101, a first slide groove 102 is provided inside the mounting frame 101, a lifting seat 104 is slidably embedded between the inner surface walls of the first slide groove 102, scales 107 are provided on the outer surfaces of the opposite sides of the two mounting frames 101 near one side edge, a second slide groove 103 is provided on the outer surface of one side of the mounting frame 101, a hollow sleeve 106 is fixedly connected to the top center of the lifting seat 104, a steel shaft 41 is rotatably connected between the inner surface walls of the two lifting seats 104, a combing roller 4 is fixedly connected between the outer surfaces of the two steel shafts 41, and an extension plate is fixedly connected to the outer surface of one side of the lifting seat 104 5, the outer surface of the extension plate 5 and the inner surface wall of the second slide groove 103 are slidably fitted, the outer surfaces of the opposite sides of the two extension plates 5 are installed with laser counter-shooting sensors 51 near the edges, the opposite sides of the two extension plates 5 are installed with indicator lights 52, the outer surface of the other side of the installation frame 101 is installed with a connector 105, the centers of the opposite outer surfaces of the two steel shafts 41 are provided with plug holes 42, bearings 2 are installed between the inner surfaces of the hollow sleeve 106, a rotating block 21 is fixedly connected between the inner surfaces of the bearings 2, an adjusting screw 22 is fixedly connected to the top of the rotating block 21, the outer surface thread of the adjusting screw 22 passes through the inner top of the installation frame 101 and extends to the top, and the top of the adjusting screw 22 is fixedly connected to an adjusting nut 23.

[0024] The effect achieved by the entire embodiment 1 is that, when the height of the combing drum 4 needs to be adjusted for different fiber materials or different combing requirements, the adjusting screw 22 is rotated after the socket wrench is clamped on the outside of the adjusting nut 23. At this time, the rotating block 21 at the bottom of the adjusting screw 22 will rotate inside the hollow sleeve 106 through the bearing 2, and at the same time drive the entire lifting seat 104 to rise and fall. During the process, the height of the two ends of the combing drum 4 can be roughly grasped by observing the intersection of the edge of the extension plate 5 and the scale 107 on the surface of the installation frame 101. In addition, during the process, the extension plate 5 will drive the laser beam sensors 51 on both sides. When the two laser beam sensors After the devices 51 are at the same height, the laser emitted by the transmitting end will be received by the receiving end, and the indicator light 52 will be off at this time. When there is a deviation, the indicator light 52 will light up, and then it can assist in precise adjustment, ensuring the horizontality of the combing drum 4, so that the fiber material can pass smoothly from the position of the combing drum 4, ensuring the quality of the processed fiber material, the connecting piece 105 is mainly used to connect the device to the combing machine frame, the combing drum 4 is mainly rotatably connected to the lifting seat 104 through the steel shaft 41 inside the lifting seat 104, and the plug hole 42 at the end of the steel shaft 41 is mainly used to connect to the driving mechanism, thereby driving the combing drum 4 to rotate.

[0025] Embodiment 2, as Figure 1-Figure 5As shown, a fixing screw rod 3 is symmetrically fixedly connected to the top of the lifting seat 104 near the edge, and the outer surface of the fixing screw rod 3 slides through the inner top of the installation frame 101 and extends upwards. The outer surface of the fixing screw rod 3 is threadedly connected to a fixing nut 31.

[0026] The effect achieved by the entire embodiment 2 is that when the lifting seat 104 drives the combing drum 4 to rise and fall under the action of the adjusting screw rod 22, the top fixed screw rod 3 will follow the rise and fall. When the combing drum 4 is adjusted to a suitable height and maintained in a horizontal state, the end face of the combing drum 4 is caused to come into conflict with the mounting frame 101 by rotating the fixing nut 31, thereby increasing the stability of the lifting seat 104, thereby making the combing drum 4 more stable during operation, further ensuring the quality of the processed fiber material.

[0027] Working principle: When the height of the combing drum 4 needs to be adjusted for different fiber materials or different combing requirements, a socket wrench is used to clamp the outside of the adjusting nut 23 and then rotate the adjusting screw 22. At this time, the rotating block 21 at the bottom of the adjusting screw 22 will rotate inside the hollow sleeve 106 through the bearing 2, and at the same time drive the entire lifting seat 104 to rise and fall. During the process, the height of the two ends of the combing drum 4 can be roughly grasped by observing the intersection of the edge of the extension plate 5 and the scale 107 on the surface of the installation frame 101. In the process, the extension plate 5 will drive the laser beam sensors 51 on both sides. When the two laser beam sensors 51 are at the same height, the laser emitted by the transmitting end will be received by the receiving end. The indicator light 52 is off, and when there is a deviation, the indicator light 52 lights up, which can assist in precise adjustment, ensuring the horizontality of the combing drum 4, so that the fiber material can pass smoothly from the position of the combing drum 4, ensuring the quality of the processed fiber material. When the lifting seat 104 drives the combing drum 4 to rise and fall under the action of the adjusting screw 22, the top fixed screw 3 will follow the lifting and falling. When the combing drum 4 is adjusted to a suitable height and maintained in a horizontal state, the end face of the combing drum 4 is caused to conflict with the mounting frame 101 by rotating the fixing nut 31, which increases the stability of the lifting seat 104, thereby making the combing drum 4 more stable during operation, further ensuring the quality of the processed fiber material.

[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A combing device for a combing machine, characterized in that: include: Two connecting mechanisms (1), the connecting mechanism (1) comprising a mounting frame (101), a first sliding groove (102) being provided inside the mounting frame (101), a lifting seat (104) being slidably embedded between the inner surface walls of the first sliding groove (102), scales (107) being provided on the outer surfaces of opposite sides of the two mounting frames (101) near one side edge, a second sliding groove (103) being provided on the outer surface of one side of the mounting frame (101), and a hollow sleeve (106) being fixedly connected to the top center of the lifting seat (104).

2. The combing device of the combing machine according to claim 1, characterized in that: A steel shaft (41) is rotatably connected between the inner surface walls of the two lifting seats (104), and a combing roller (4) is fixedly connected between the outer surfaces of the two steel shafts (41).

3. The combing device of the combing machine according to claim 2, characterized in that: An extension plate (5) is fixedly connected to the outer surface of one side of the lifting seat (104), and the outer surface of the extension plate (5) is slidably fitted to the inner surface wall of the second sliding groove (103).

4. The combing device of the combing machine according to claim 3, characterized in that: Laser beam sensors (51) are installed near the edges of the outer surfaces of the opposite sides of the two extension plates (5), and indicator lights (52) are installed on the opposite sides of the two extension plates (5).

5. The combing device of the combing machine according to claim 4, characterized in that: A connecting piece (105) is installed on the outer surface of the other side of the installation frame (101), and a plug-in hole (42) is provided at the center of the outer surfaces of the two opposite sides of the two steel shafts (41).

6. The combing device of the combing machine according to claim 5, characterized in that: A bearing (2) is installed between the inner surface walls of the hollow sleeve (106), a rotating block (21) is fixedly connected between the inner surface walls of the bearing (2), an adjusting screw rod (22) is fixedly connected to the top of the rotating block (21), an outer surface thread of the adjusting screw rod (22) passes through the inner top of the mounting frame (101) and extends upward, and an adjusting nut (23) is fixedly connected to the top of the adjusting screw rod (22).

7. The combing device of the combing machine according to claim 6, characterized in that: A fixing screw rod (3) is symmetrically fixedly connected to the top of the lifting seat (104) near the edge, and the outer surface of the fixing screw rod (3) slides through the inner top of the installation frame (101) and extends upward, and the outer surface of the fixing screw rod (3) is threadedly connected to a fixing nut (31).