Movable intermediate frequency furnace

Abstract

The utility model relates to the technical field of smelting furnaces, in particular to a movable intermediate frequency furnace. The utility model provides a movable intermediate frequency furnace which comprises a rack used for playing a foundation supporting role, a furnace body assembly used for conducting smelting operation is arranged in the middle of the upper portion of the rack, trundles used for facilitating walking are arranged at the bottom of the rack, and a handrail convenient for a user to hold is further arranged on one side of the rack. A hot melting assembly used for heating operation is arranged in the furnace body assembly, and an overturning assembly capable of driving the furnace body assembly to rotate is further arranged on the upper portion of the rack. Due to the fact that the intermediate frequency furnace is provided with the trundles and the overturning assemblies, the intermediate frequency furnace can be conveniently moved, and the problems that in the using process of an intermediate frequency furnace in the prior art, the intermediate frequency furnace is large in size, heavy and only capable of being fixedly arranged and used, and the energy consumption of the intermediate frequency furnace is large are solved. And the method is not suitable for small-batch and non-continuous production operation.

Description

Technical Field

[0001] The present application relates to the technical field of melting furnaces, and in particular to a mobile medium frequency furnace. Background Art

[0002] A medium frequency furnace is a power supply device that converts 50HZ industrial frequency alternating current into medium frequency (300HZ to 1000HZ). It rectifies three-phase industrial frequency alternating current into direct current, and then converts direct current into adjustable medium frequency current to supply the medium frequency alternating current flowing through the capacitor and induction coil, generating high-density magnetic lines in the induction coil, cutting the metal material contained in the induction coil, and generating large eddy currents in the metal material.

[0003] In the prior art, many medium frequency furnaces have large and bulky furnace bodies. Therefore, medium frequency furnaces can usually only be fixedly arranged in production workshops for use. Moreover, medium and large medium frequency furnaces consume high energy during operation, which is not suitable for some small batch and non-continuous production. Therefore, it is particularly important to reduce the size and energy consumption of the medium frequency furnace and make it easy to move. Utility Model Content

[0004] The problem to be solved by the present application is that the existing medium frequency furnace is large and bulky during use, can only be used in a fixed arrangement, and is not suitable for small batch and non-continuous production operations due to its high energy consumption.

[0005] In order to solve the above technical problems, the present application provides a mobile medium frequency furnace, including a frame for serving as a basic support, a furnace body assembly for smelting operations is arranged at the center of the upper part of the frame, casters for convenient walking are arranged at the bottom of the frame, and armrests for users to hold are also arranged on one side of the frame. A hot melt component for heating operations is arranged inside the furnace body assembly, and a flip component capable of driving the furnace body assembly to rotate is also arranged on the upper part of the frame.

[0006] Furthermore, the hot melt assembly includes a pot body, a cover plate and a coil. The pot body is arranged inside the heater. A detachable cover plate is provided on the top of the pot body. A hot melt coil connected to the cover plate is provided inside the pot body. A thermocouple for measuring the internal temperature of the furnace shell is provided outside the pot body.

[0007] Furthermore, a feeding cover connected by a snap buckle is arranged on the top of the cover plate.

[0008] Furthermore, a liquid discharge port extending outward is formed on one side of the pot body.

[0009] Furthermore, the flip assembly includes a bracket, a worm wheel and a worm. The bracket is arranged on one side of the frame. The top of the bracket is provided with a worm wheel connected to it through a bearing. One end of the worm wheel is connected to the furnace shell. A worm is arranged below the worm wheel and is connected to the bracket. The worm wheel and the worm are meshedly connected.

[0010] Furthermore, a motor for driving the worm to rotate is provided on one side of the worm.

[0011] Furthermore, the furnace body assembly includes a furnace shell, refractory bricks and an insulation layer. The furnace shell is placed on the outer surface of the furnace body assembly and is connected to the frame through a bearing seat. The inner bottom of the furnace shell is provided with refractory bricks for burn-through, and the side wall of the furnace shell is provided with an insulation layer for heat preservation.

[0012] Furthermore, a fiberboard for fixing is arranged on the top of the thermal insulation layer, and a heater for preheating and heat preservation of the outside of the hot melt component is arranged on the inner side of the thermal insulation layer.

[0013] Furthermore, a furnace cover for sealing is also provided on the top of the furnace shell.

[0014] Since the medium frequency furnace of the present application is designed with casters and a flip assembly, the medium frequency furnace can be conveniently moved, and the problem that the medium frequency furnace in the prior art is large and bulky during use and can only be used in a fixed arrangement is solved. In addition, due to the high energy consumption of the medium frequency furnace, it is not suitable for small batch and non-continuous production operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the embodiment.

[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of the furnace assembly.

[0017] Figure 3 Schematic diagram of the external structure of the hot melt component.

[0018] Figure 4 It is a schematic diagram of the cross-sectional structure of the hot melt component.

[0019] Figure 5 It is a structural diagram of the flip component.

[0020] In the figure: 1. handrail; 2. hot melt component; 3. furnace body assembly; 4. flip component; 5. frame; 6. casters; 7. furnace cover; 8. fiberboard; 9. heater; 10. insulation layer; 11. furnace shell; 12. refractory bricks; 13. coil; 14. thermocouple; 15. feeding cover; 16. cover plate; 17. pot body; 18. drain port; 19. worm gear; 20. worm; 21. bracket; 22. motor. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application. Example

[0022] The present application relates to a mobile medium frequency furnace, such as Figure 1-5 As shown, the intermediate frequency furnace includes a frame 5 for serving as a basic support, and a furnace body assembly 3 for smelting operations is arranged at the center of the upper part of the frame 5. In order to facilitate the movement of the intermediate frequency furnace, casters 6 for convenient walking are arranged at the bottom of the frame 5, and a handrail 1 for the user to hold is added on one side of the frame 5, so that the user can push the handrail 1, and with the help of the rolling of the caster 6, the intermediate frequency furnace can be quickly and conveniently transported from one site to another, thereby improving the convenience of using the intermediate frequency furnace. A hot melt component 2 for heating operations is arranged inside the furnace body assembly 3, and in order to facilitate the pouring out of the melted molten liquid inside the furnace body assembly 3, a flip component 4 capable of driving the furnace body assembly 3 to rotate is also added on the upper part of the frame 5.

[0023] The furnace body assembly 3 includes a furnace shell 11, refractory bricks 12, an insulating layer 10, a fiberboard 8, a heater 9, and a furnace cover 7. The furnace shell 11 is placed on the outer surface of the furnace body assembly 3 and is connected to the frame 5 through a bearing seat. The inner bottom of the furnace shell 11 is provided with refractory bricks 12 for burn-through, the side wall of the furnace shell 11 is provided with an insulating layer 10 for insulation, the top of the insulating layer 10 is arranged with a fiberboard 8 for fixing, and the inner side of the insulating layer 10 is arranged with a heater 9 for preheating and insulation operations on the outside of the hot melt component 2, and a furnace cover 7 for sealing is also provided on the top of the furnace shell 11.

[0024] The hot melt assembly 2 includes a pot body 17, a cover plate 16, a coil 13, and a thermocouple 14. The pot body 17 is sleeved and arranged inside the heater 9. A detachably connected cover plate 16 is provided on the top of the pot body 17. A hot melt coil 13 connected to the cover plate 16 is provided inside the pot body 17. A thermocouple 14 for measuring the internal temperature of the furnace shell 11 is provided outside the pot body 17. In order to facilitate the addition of metal to be melted into the pot body 17, a feeding cover 15 connected by a snap is provided on the top of the cover plate 16, so that the user can remove the feeding cover 15 and then feed the metal to be melted into the furnace body. In order to facilitate the pouring out of the molten liquid in the pot body 17, an outwardly extending discharge port 18 is formed on one side of the pot body 17, so that the molten metal in the pot body 17 can be poured out through the discharge port 18.

[0025] The flip assembly 4 includes a bracket 21, a worm wheel 19, a worm 20, and a motor 22. The bracket 21 is arranged on one side of the frame 5. The top of the bracket 21 is provided with a worm wheel 19 connected to it through a bearing, and one end of the worm wheel 19 is connected to the furnace shell 11. A worm 20 connected to the bracket 21 is arranged below the worm wheel 19, and a meshing connection is adopted between the worm wheel 19 and the worm 20. In order to be able to drive the worm wheel 19 to rotate with the help of the worm 20, a motor 22 for driving the worm 20 to rotate is provided on one side of the worm 20. The worm 20 can be driven to rotate by the motor 22, so that the worm 20 can drive the worm wheel 19 to rotate synchronously, and the worm wheel 19 can drive the furnace body to perform an angle flipping operation, and the worm wheel 19 and the worm 20 structure can realize automatic locking operation when the worm 20 has no external force driving cylinder.

[0026] When in use, the medium frequency furnace is moved to a position where small batch production is required by means of casters 6. The applicant mainly uses it in the production of manhole covers. Manhole covers are mainly produced by casting. Therefore, the metal needs to be melted and poured into the mold for molding. The user opens the feeding cover 15 to put the metal to be melted into the pot body 17, and then fixes the feeding cover 15. Then the heater 9 and the coil 13 can be started. The power supply mode of the heater 9 and the coil 13 is external plug-in power supply, which is a common power supply mode, and the length of the wire can also be adjusted according to the user's needs. The actual design needs to be carried out, therefore, the power supply method and power supply distance will not be elaborated here. Then, the thermocouple 14 can be used to detect whether the temperature inside the furnace shell 11 for preheating and heat preservation is up to standard. Since the melting temperature inside the pot body 17 is relatively high, the thermocouple 14 is no longer used for temperature measurement. After the metal inside the pot body 17 is completely melted, the motor 22 can be used to drive the worm 20 and the worm wheel 19 to rotate, thereby driving the furnace body assembly 3 to flip, pour out the molten liquid inside the pot body 17, and then pour it into the mold for manhole cover production, thereby completing the preliminary casting operation of the manhole cover.

[0027] It is to be understood that the present application is described by some embodiments, and it is known to those skilled in the art that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present application. In addition, under the guidance of the present application, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present application. Therefore, the present application is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the present application are within the scope protected by the present application.

Claims

1. A mobile medium frequency furnace, comprising a frame (5) for supporting the base, characterized in that: A furnace body assembly (3) for performing a smelting operation is arranged at the center of the upper part of the frame (5); casters (6) for convenient walking are arranged at the bottom of the frame (5); a handrail (1) for users to hold is also arranged on one side of the frame (5); a hot melt assembly (2) for performing a heating operation is arranged inside the furnace body assembly (3); and a flip assembly (4) capable of driving the furnace body assembly (3) to rotate is also arranged on the upper part of the frame (5).

2. The mobile medium frequency furnace according to claim 1 is characterized in that: The hot melt assembly (2) comprises a pot body (17), a cover plate (16) and a coil (13); the pot body (17) is sleeved and arranged inside the heater (9); a detachably connected cover plate (16) is arranged on the top of the pot body (17); a hot melt coil (13) connected to the cover plate (16) is arranged inside the pot body (17); and a thermocouple (14) for measuring the internal temperature of the furnace shell (11) is arranged outside the pot body (17).

3. The mobile medium frequency furnace according to claim 2 is characterized in that: A feeding cover (15) connected via a buckle is provided on the top of the cover plate (16).

4. The mobile medium frequency furnace according to claim 2 is characterized in that: A liquid discharge port (18) extending outward is formed on one side of the pot body (17).

5. The mobile medium frequency furnace according to claim 1 is characterized in that: The tilting assembly (4) comprises a bracket (21), a worm wheel (19) and a worm (20); the bracket (21) is arranged on one side of the frame (5); a worm wheel (19) connected to the bracket (21) via a bearing is arranged on the top of the bracket (21); one end of the worm wheel (19) is connected to the furnace shell (11); a worm (20) connected to the bracket (21) is arranged below the worm wheel (19); and the worm wheel (19) and the worm (20) are meshedly connected.

6. The mobile medium frequency furnace according to claim 5 is characterized in that: A motor (22) for driving the worm (20) to rotate is provided on one side of the worm (20).

7. The mobile medium frequency furnace according to claim 1 is characterized in that: The furnace body assembly (3) comprises a furnace shell (11), refractory bricks (12) and a thermal insulation layer (10); the furnace shell (11) is placed on the outer surface of the furnace body assembly (3) and is connected to the frame (5) via a bearing seat; the inner bottom of the furnace shell (11) is provided with refractory bricks (12) for preventing burn-through; and the side wall of the furnace shell (11) is provided with a thermal insulation layer (10) for thermal insulation.

8. The mobile medium frequency furnace according to claim 7 is characterized in that: A fiberboard (8) for fixing is arranged on the top of the thermal insulation layer (10), and a heater (9) for preheating and heat preservation of the outside of the hot melt component (2) is arranged on the inner side of the thermal insulation layer (10).

9. The mobile medium frequency furnace according to claim 7 is characterized in that: A furnace cover (7) for sealing is also provided on the top of the furnace shell (11).

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