Detection device for wire production

By designing a detection device for wire production, the continuous transportation and detection of wires are achieved using transmission belts and motor drives, the problem of low wire detection efficiency is solved, the detection efficiency and automation are improved, and energy consumption is reduced.

CN222599810UActive Publication Date: 2025-03-11WEIHAI KUNYU CABLE TECH CO LTD
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Patent Information

Application Number
CN202420651658.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-03-11
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

During the wire production process, wire detection efficiency is low, and wires need to be removed and installed frequently for inspection, which is a waste of time.

Method used

A detection device for wire production is designed, including a main support, a transportation frame, a placement frame and a driving device. Through the drive belt and a motor, continuous transportation and detection of wires are realized, avoiding the need to frequently remove and install wires.

Benefits of technology

It improves wire detection efficiency, reduces detection time, reduces energy consumption, and realizes continuous and automated wire detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a detection device for electric wire production, and relates to the technical field of electric wire production, in particular to a detection device for electric wire production, which comprises a main body bracket, an electric wire is arranged on the main body bracket, two ends of the electric wire are fixedly connected with joints, and one side of the main body bracket is fixedly connected with a detection base. A detection base is arranged on the main body support, a display for displaying whether an electric wire is connected or not is arranged on the detection base, a transportation frame for transferring movably sleeves the middle of the main body support, placing frames are fixedly connected to the transportation frame, the electric wire is clamped on the placing frames, and a driving device for driving the transportation frame to intermittently rotate is connected to the outer side of the main body support. According to the detection device for electric wire production, under the driving of the motor, an electric wire can be intermittently conveyed under the driving of the conveying frame, when the electric wire is conveyed to the detection device, the detection device is just connected with the electric wire to detect the electric wire, and then the electric wire can be continuously conveyed to be detected.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric wire production, in particular to a detection device for electric wire production. Background Art

[0002] Wires, also known as cables, are made of one or more mutually insulated conductors and an outer insulating protective layer. They are wires that transmit electricity or information from one place to another. Wires are widely used, such as underground power grids for household appliances, lead-out lines for power stations, internal power supplies for industrial and mining enterprises, and underwater transmission lines across rivers and seas. During the production process of wires, the wires need to be tested to ensure that the wires can operate normally. Connectors are usually installed at both ends of the wires. Therefore, when the wires are tested, they will be electrically connected through the connectors to detect whether the wire path is complete to avoid circuit blockage. When the wires are tested, one wire is usually clamped, and then the wire is connected to the connector through a detection device to test the wire. Then, when the next wire is tested, the previous wire needs to be removed, and then the next wire needs to be installed, and then the next wire needs to be tested. This requires the wires to be constantly removed and installed, which wastes a lot of time and reduces the detection efficiency of the wires. For this reason, we propose a detection device for wire production. Utility Model Content

[0003] The utility model provides a detection device for electric wire production, which solves the problems raised by the above-mentioned background technology.

[0004] To achieve the above purpose, the utility model is implemented through the following technical solutions: a detection device for wire production, including a main body bracket, on which a wire is arranged, and connectors are fixedly connected at both ends of the wire, a detection base is fixedly connected to one side of the main body bracket, and a display showing whether the wire is through is arranged on the detection base, a transport frame for transfer is movably sleeved in the middle of the main body bracket, a placement frame is fixedly connected to the upper part of the transport frame, and the placement frame clamps the wires, a driving device for driving the transport frame to rotate intermittently is connected to the outer side of the main body bracket, and the driving device is connected to a detection device for connecting the connector through a transmission belt, and when the wire is transported to the detection device, the detection device can just connect the connector.

[0005] Optionally, the connector is located on the outer sides of both ends of the placement frame, and both ends of the placement frame are movably connected with clamping plates that limit the electric wires, and the inner sides of the clamping plates are in contact with the electric wires.

[0006] Optionally, a first spring is fixed to one side of the clamping plate, and one end of the first spring is fixed to the inner wall of the placement frame.

[0007] Optionally, the driving device includes a transmission rod, a driving wheel, and an intermittent driving wheel. The driving wheel and the intermittent driving wheel are movably sleeved on one side of the main body bracket. The center of one side of the intermittent driving wheel is connected to the transport frame through a fixed column, and a plurality of transmission grooves are opened on the intermittent driving wheel.

[0008] Optionally, a transmission column is fixed on the driving wheel, and the transmission column can be rotated into a transmission groove. A transmission rod is fixed at the center of one side of the driving wheel, and the transmission rod is sleeved with a transmission belt.

[0009] Optionally, the detection device includes a connecting head, a rotating base, a driven wheel, a driving column, and a transmission tooth plate. The connecting head is respectively plugged into the joints, and a transmission tooth plate is fixed on the inner side of the connecting head. The transmission tooth plate is movably connected to the detection base, and gears are engaged with the inner sides of the two transmission tooth plates.

[0010] Optionally, the gear is connected to the detection base via an axle pin, a rotating base is movably sleeved on the outer side of the detection base, a driven wheel is fixed at the center of the outer side of the rotating base, and the driven wheel is sleeved on the transmission belt.

[0011] Optionally, a push column is fixed to one side of one of the transmission tooth plates, one end of the push column extends out of the detection base and abuts against the rotating base, and an arc groove is opened on the inner side of the rotating base, and the push column can extend into the arc groove. At the same time, a second spring is fixed to one side of the gear, and one end of the second spring is fixed to the detection base.

[0012] Optionally, a motor is fixed on the detection base, and an output shaft of the motor is fixed to the center of a circle on one side of the driven wheel.

[0013] The utility model has the following beneficial effects:

[0014] 1. The detection device for wire production, driven by a motor, enables the wire to be transported intermittently under the drive of a transport frame. When the wire is transported to the detection device, the detection device just connects the wire to detect it, and then the wire can be continuously transported for detection, without removing the previous wire for detection, thereby improving the detection efficiency of the wire.

[0015] 2. The inspection device for wire production rotates and transports the transport frame intermittently through the transmission belt and the driving device, and with the cooperation of the rotating base and the jacking column, the motor can maintain uniform rotation to complete the transportation and inspection of the wires. Therefore, only one driving source is needed to complete the transportation and inspection, thereby reducing energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the placement frame connection of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the clamping plate connection of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the connector of the utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the driven wheel connection of the utility model;

[0021] Figure 6 It is a schematic diagram of the structure of the gear connection of the utility model.

[0022] In the figure: 1. main frame; 2. electric wire; 3. detection base; 4. display; 5. transport frame; 6. placement frame; 7. joint; 8. clamping plate; 9. first spring; 10. connector; 11. rotating base; 12. motor; 13. transmission belt; 14. transmission rod; 15. driving wheel; 16. intermittent driving wheel; 17. driven wheel; 18. driving column; 19. second spring; 20. transmission gear plate; 21. gear. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figures 1 to 6A detection device for wire production includes a main body support 1, on which a wire 2 is arranged, and connectors 7 are fixedly connected at both ends of the wire 2. The two connectors 7 are connected by plugging, and then the wire 2 is connected to form a passage through the wire 2, so that the wire 2 is detected. A detection base 3 is fixedly connected to one side of the main body support 1, and a display 4 is arranged on the detection base 3 to display whether the wire 2 is connected to the passage. Whether the wire 2 can connect the passage is displayed on the display 4, so as to directly and clearly distinguish the quality of the wire 2. A transport frame 5 for transfer is movably sleeved in the middle of the main body support 1. Under the limitation of the main body support 1, the transport frame 5 can be transported. The frame 5 can be rotated in a fixed position, and a placing frame 6 is fixedly connected to the upper part of the transport frame 5. Driven by the transport frame 5, the placing frame 6 can rotate, and the placing frame 6 clamps the wires 2. Driven by the placing frame 6, the wires 2 can be transported. The outer side of the main support 1 is connected with a driving device that drives the transport frame 5 to rotate intermittently. The driving device is connected to a detection device for connecting the connector 7 through a transmission belt 13, so that the driving device and the detection device can operate synchronously, and can cooperate with each other, so as to save energy consumption. When the wire 2 is transported to the detection device, the detection device can just connect the connector 7.

[0025] See also Figures 1 to 3 The connector 7 is located on the outside of both ends of the placement frame 6. Both ends of the placement frame 6 are movably connected with a clamping plate 8 that limits the wire 2. Under the limitation of the placement frame 6, the clamping plate 8 can move along a fixed track. The inner side of the clamping plate 8 abuts against the wire 2, thereby clamping and limiting the wire 2, ensuring stable transportation of the wire 2.

[0026] See also Figures 1 to 3 A first spring 9 is fixed to one side of the clamping plate 8, and one end of the first spring 9 is fixed to the inner wall of the placement frame 6. Under the action of the elastic force of the first spring 9, the clamping plate 8 can clamp the wire 2.

[0027] See also Figure 1 and Figures 4 to 6 The driving device includes a transmission rod 14, a driving wheel 15, and an intermittent driving wheel 16. The driving wheel 15 and the intermittent driving wheel 16 are movably sleeved on one side of the main frame 1. Under the limitation of the main frame 1, the driving wheel 15 and the intermittent driving wheel 16 can rotate in a fixed position. The center of one side of the intermittent driving wheel 16 is connected to the transport frame 5 through a fixed column, so that the intermittent driving wheel 16 can drive the transport frame 5 to rotate by fixing. A plurality of transmission grooves are opened on the intermittent driving wheel 16.

[0028] See also Figure 1 and Figures 4 to 6A transmission column is fixed on the driving wheel 15, and the transmission column can be rotated into the transmission groove. After the transmission column on the driving wheel 15 moves into the transmission groove, the driving wheel 15 can drive the intermittent driving wheel 16 to rotate. When the transmission column is out of the transmission groove, the driving wheel 15 will not drive the intermittent driving wheel 16 to rotate. A transmission rod 14 is fixed to the center of one side of the driving wheel 15. Driven by the transmission rod 14, the driving wheel 15 can rotate. The transmission rod 14 is connected with the transmission belt 13. Driven by the transmission belt 13, the transmission rod 14 can rotate.

[0029] See also Figure 1 and Figures 4 to 6 The detection device includes a connector 10, a rotating base 11, a driven wheel 17, a push column 18, and a transmission tooth plate 20. The connector 10 is plugged into the connector 7 respectively, so that the wire 2 can be electrically connected to the wire for detection. A transmission tooth plate 20 is fixed on the inner side of the connector 10. Driven by the transmission tooth plate 20, the connector 10 can move. The transmission tooth plate 20 is movably connected to the detection base 3. Under the limitation of the detection base 3, the transmission tooth plate 20 can move along a fixed trajectory. At the same time, the inner sides of the two transmission tooth plates 20 are engaged with a gear 21. Through the transmission of the gear 21, the two transmission tooth plates 20 can move relative to each other.

[0030] See also Figure 1 and Figures 4 to 6 The gear 21 is connected to the detection base 3 through an axle pin to form a hinge structure with the axle pin as the rotating axis, so that the gear 21 can rotate in a fixed position. The outer side of the detection base 3 is movably sleeved with a rotating base 11, so that the detection base 3 can rotate by fixing and driving the rotating base 11. A driven wheel 17 is fixed at the center of the outer side of the rotating base 11. Driven by the driven wheel 17, the rotating base 11 can rotate. The driven wheel 17 is sleeved with the transmission belt 13. Driven by the transmission belt 13, the driven wheel 17 can rotate.

[0031] See also Figure 1 and Figures 4 to 6 A push column 18 is fixed on one side of one transmission tooth plate 20, one end of the push column 18 extends out of the detection base 3 and abuts against the rotating base 11, and an arc groove is opened on the inner side of the rotating base 11, and the push column 18 can extend into the arc groove. When the push column 18 is in the arc groove, the connector 10 can be separated from the connector 7. When the push column 18 is not in the arc groove, the connector 10 is plugged into the connector 7. At the same time, a second spring 19 is fixed on one side of the gear 21, and one end of the second spring 19 is fixed to the detection base 3. Under the action of the pulling force of the second spring 19, after the wire 2 completes the detection, its transmission tooth plate 20 can drive the connector 10 to return to its original position.

[0032] See also Figure 1 and Figures 4 to 6 A motor 12 is fixed on the detection base 3, and the output shaft of the motor 12 is fixed to the center of one side of the driven wheel 17. Driven by the output shaft of the motor 12, the driven wheel 17 can rotate. The motor 12 is a prior art and will not be described in detail here.

[0033] In summary, when the detection device for wire production is used, the driven wheel 17 rotates under the drive of the output shaft of the motor 12, and the driven wheel 17 drives the transmission belt 13 to rotate, and then the transmission rod 14 rotates. After the transmission column on the transmission rod 14 rotates into the transmission groove on the intermittent driving wheel 16, it drives the intermittent driving wheel 16 to rotate, and then drives the transport frame 5 to rotate intermittently. Driven by the transport frame 5, the placement frame 6 can drive the wire 2 to rotate and transport. Driven by the driven wheel 17, the rotating base 11 rotates. When each wire 2 is transported between the connectors 10, the push column 18 moves out of the arc groove on the rotating base 11, so that the push column 18 can push the transmission tooth plate 20 to move, and through the transmission of the gear 21, the two transmission tooth plates 20 can move relative to each other, and then driven by the transmission tooth plate 20, the connector 10 can be plugged into the connector 7 to connect the wire 2, and the wire 2 is detected, and the detection result is presented on the display 4.

[0034] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not expressly listed, or also includes elements inherent to such process, method, article, or apparatus.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A detection device for electric wire production, comprising a main frame (1), on which an electric wire (2) is arranged, and both ends of the electric wire (2) are fixedly connected to connectors (7), one side of the main frame (1) is fixedly connected to a detection base (3), and a display (4) for displaying whether the electric wire (2) is connected is arranged on the detection base (3), characterized in that: The middle of the main support (1) is movably sleeved with a transport frame (5) for transfer, and the upper portion of the transport frame (5) is fixedly connected with a placement frame (6), and the placement frame (6) clamps the wires (2). The outer side of the main support (1) is connected with a driving device for driving the transport frame (5) to rotate intermittently, and the driving device is connected to a detection device for connecting a joint (7) via a transmission belt (13). When the wire (2) is transported to the detection device, the detection device can just connect the joint (7).

2. A detection device for electric wire production according to claim 1, characterized in that: The joints (7) are located outside the two ends of the placement frame (6), and both ends of the placement frame (6) are movably connected with clamping plates (8) that limit the electric wires (2), and the inner sides of the clamping plates (8) are in contact with the electric wires (2).

3. A detection device for electric wire production according to claim 2, characterized in that: A first spring (9) is fixed to one side of the clamping plate (8), and one end of the first spring (9) is fixed to the inner wall of the placement frame (6).

4. A detection device for electric wire production according to claim 1, characterized in that: The driving device comprises a transmission rod (14), a driving wheel (15), and an intermittent driving wheel (16); one side of the main frame (1) is movably sleeved with the driving wheel (15) and the intermittent driving wheel (16); the center of one side of the intermittent driving wheel (16) is connected to the transport frame (5) via a fixing column; and a plurality of transmission grooves are provided on the intermittent driving wheel (16).

5. A detection device for electric wire production according to claim 4, characterized in that: A transmission column is fixed on the driving wheel (15), and the transmission column can be rotated into a transmission groove. A transmission rod (14) is fixed at the center of one side of the driving wheel (15), and the transmission rod (14) is sleeved with a transmission belt (13).

6. A detection device for electric wire production according to claim 1, characterized in that: The detection device comprises a connecting head (10), a rotating base (11), a driven wheel (17), a driving column (18), and a transmission tooth plate (20). The connecting head (10) is plugged into the joint (7) respectively, a transmission tooth plate (20) is fixed on the inner side of the connecting head (10), the transmission tooth plate (20) is movably connected to the detection base (3), and a gear (21) is engaged with the inner sides of the two transmission tooth plates (20).

7. A detection device for electric wire production according to claim 6, characterized in that: The gear (21) is connected to the detection base (3) via an axle pin; a rotating base (11) is movably sleeved on the outer side of the detection base (3); a driven wheel (17) is fixed at the center of the outer side of the rotating base (11); and the driven wheel (17) is sleeved on the transmission belt (13).

8. A detection device for electric wire production according to claim 7, characterized in that: A push column (18) is fixed on one side of one of the transmission tooth plates (20), one end of the push column (18) extends out of the detection base (3) and abuts against the rotating base (11), and an arc groove is opened on the inner side of the rotating base (11), and the push column (18) can extend into the arc groove. At the same time, a second spring (19) is fixed on one side of the gear (21), and one end of the second spring (19) is fixed to the detection base (3).

9. A detection device for electric wire production according to claim 8, characterized in that: A motor (12) is fixed on the detection base (3), and an output shaft of the motor (12) is fixed to the center of a circle on one side of the driven wheel (17).