Desulfurization catalyst non-stop replacement device

By designing a desulfurization catalyst replacement device and using mechanical devices such as rotary covers, threaded rods and drive motors, the problem of shutdown of the desulfurization catalyst replacement in the prior art is solved, and efficient catalyst replacement and sulfide treatment are achieved.

CN222605959UActive Publication Date: 2025-03-14HUBEI FEIYOUDI ENERGY ENVIRONMENTAL PROTECTION CO LTD
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Patent Information

Application Number
CN202421257936.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-03-14
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

The replacement of existing desulfurization catalysts requires shutdown, resulting in a decrease in sulfide treatment efficiency, increased energy consumption for rebooting and increased usage costs.

Method used

A desulfurization catalyst replacement device is designed, including a processing box, a metal filter plate, a cleaning mechanism and a feeding mechanism, and the catalyst is replaced without shutdown through mechanical devices such as rotating cover, threaded rod and drive motor.

Benefits of technology

It realizes the replacement of the desulfurization catalyst without shutting down, improves the sulfide treatment efficiency, reduces the energy consumption of rebooting, and reduces the cost of users.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a desulfurization catalyst non-stop replacing device which comprises a treatment box, a metal filter plate is arranged in the treatment box, a removing mechanism is arranged on the metal filter plate, a collecting box is arranged on the outer side of the treatment box, and a feeding mechanism is arranged at the top end of the treatment box. A first telescopic rod is conveniently started to drive a rotating cover to rotate, a scraping plate on a metal filtering plate can be conveniently moved under the action of a driving motor, a desulfurization catalyst on the metal filtering plate can be moved to the rotating cover and can enter a collecting box along a baffle, and the desulfurization catalyst is conveniently removed; and by arranging the feeding mechanism, the used desulfurization catalyst can be removed, meanwhile, a sealing plate can be pulled open through a pulling plate, the desulfurization catalyst in a feeding groove can be added into a material guide groove, and the desulfurization catalyst in the material guide groove can be driven to fall onto a metal plate while a scraper blade moves.
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Description

Technical Field

[0001] The utility model relates to the technical field of catalyst replacement, in particular to a device for replacing a desulfurization catalyst without stopping the machine. Background Art

[0002] Desulfurization catalyst is a chemical used to remove sulfides, mainly used for sulfides in gases such as coal gas, natural gas, coke oven gas, and some chemical products. It accelerates the conversion of sulfides through catalytic reaction, thereby achieving the effect of desulfurization. After a period of reaction, the processing capacity of the catalyst decreases, and the catalyst needs to be replaced to ensure the conversion speed of sulfide.

[0003] When replacing the desulfurization catalyst, the processing device needs to be shut down to replace the desulfurization catalyst inside the processing device, which not only reduces the treatment efficiency of sulfides, but also increases the energy consumption of restarting the device, increases the cost of users, and is inconvenient for users. Utility Model Content

[0004] In view of the problems in the related technology, the utility model proposes a device for replacing a desulfurization catalyst without stopping the machine, so as to overcome the above technical problems existing in the existing related technology.

[0005] To this end, the specific technical solutions adopted by the utility model are as follows:

[0006] A desulfurization catalyst non-stop replacement device comprises a treatment box, a metal filter plate is arranged inside the treatment box, a cleaning mechanism is arranged on the metal filter plate, a collection box is arranged outside the treatment box, and a feeding mechanism is arranged on the top of the treatment box.

[0007] Furthermore, in order to facilitate the removal of the catalyst on the metal filter plate and thus facilitate the placement of new catalyst on the metal filter plate, the cleaning mechanism includes notches on both sides of the metal filter plate, a rotating cover is provided inside the notch, the rotating cover is connected to the processing box through a rotating shaft, the bottom end of the rotating cover is rotatably connected to a first telescopic rod through a hinge seat, the other end of the first telescopic rod is rotatably connected to the processing box through a hinge seat, a threaded rod is provided above the metal filter plate, the threaded rod is threadedly connected to a slider, and the slider is connected to the scraper.

[0008] Furthermore, in order to drive the two threaded rods to rotate synchronously and ensure that the scraper can move forward smoothly, there are two threaded rods, one end of the threaded rod is connected to the processing box through a bearing, and the other end is connected to the output end of the drive motor. A pulley is provided at one end of the two threaded rods, and the two pulleys are connected by a belt drive.

[0009] Furthermore, in order to transport the used catalyst to the outside of the treatment box and facilitate the staff to treat the used desulfurization catalyst, a baffle is provided under the metal filter plate, and the two sides of the baffle are connected to the treatment box. An opening is provided on the treatment box, and the opening is connected to the collection box.

[0010] Furthermore, in order to be able to add new desulfurization catalyst into the processing box while clearing the desulfurization catalyst, and to ensure that the desulfurization catalyst can be replaced without stopping the machine, the feeding mechanism includes a material guide trough arranged on the front and rear sides of the scraper, a feeding trough is arranged on the top of the processing box, a sealing plate is arranged on the bottom of the feeding trough, one end of the sealing plate passes through the feeding trough and is connected to the pull plate, and both sides of the pull plate are connected to the second telescopic rod.

[0011] Furthermore, in order to limit the moving position of the pull plate, a first limit plate is provided on one side of the pull plate, and the first limit plate is fixedly connected to the processing box.

[0012] Furthermore, in order to limit the moving distance of the slider, a second limiting plate is provided on the threaded rod.

[0013] The beneficial effects of the utility model are:

[0014] (1) By setting up a cleaning mechanism, it is convenient to start the first telescopic rod to drive the rotating cover to rotate, so that the scraper on the metal filter plate can be moved under the action of the driving motor, and the desulfurization catalyst on the metal filter plate can be moved to the rotating cover and enter the collection box along the baffle, so as to facilitate the cleaning of the desulfurization catalyst.

[0015] (2) By setting up a feeding mechanism, while removing the used desulfurization catalyst, the sealing plate can be pulled open by the pull plate, and the desulfurization catalyst inside the feeding trough can be added to the inside of the guide trough. When the scraper moves, the desulfurization catalyst inside the guide trough can be driven to fall onto the metal plate, and the desulfurization catalyst can be flattened through the bottom of the guide trough to ensure that the desulfurization catalyst is evenly distributed. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 This is a front view of a device for replacing a desulfurization catalyst without stopping the machine according to an embodiment of the utility model.

[0018] Figure 2It is a side view of a device for replacing a desulfurization catalyst without stopping the machine according to an embodiment of the utility model.

[0019] Figure 3 This is a diagram showing the internal structure of a treatment box of a desulfurization catalyst non-stop replacement device according to an embodiment of the utility model.

[0020] Figure 4 This is a threaded rod connection diagram of a desulfurization catalyst non-stop replacement device according to an embodiment of the utility model.

[0021] In the figure:

[0022] 1. Processing box; 2. Metal filter plate; 3. Cleaning mechanism; 301. Notch; 302. Rotating cover; 303. Articulated seat; 304. Threaded rod; 305. Slider; 306. Scraper; 307. First telescopic rod; 4. Collecting box; 5. Feeding mechanism; 501. Guide trough; 502. Feeding trough; 503. Sealing plate; 504. Pull plate; 505. Second telescopic rod; 6. Driving motor; 7. Pulley; 8. Belt; 9. Baffle; 10. Opening; 11. First limit plate; 12. Second limit plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] According to an embodiment of the utility model, a device for replacing a desulfurization catalyst without stopping the machine is provided.

[0025] Embodiment 1

[0026] like Figure 1-Figure 4As shown, the non-stop replacement device for desulfurization catalyst according to the embodiment of the utility model comprises a treatment box 1, a metal filter plate 2 is arranged inside the treatment box 1, a cleaning mechanism 3 is arranged on the metal filter plate 2, a collecting box 4 is arranged outside the treatment box 1, a feeding mechanism 5 is arranged on the top of the treatment box 1, the cleaning mechanism 3 comprises a notch 301 arranged on both sides of the metal filter plate 2, a rotating cover 302 is arranged inside the notch 301, the rotating cover 302 is connected to the treatment box 1 through a rotating shaft, the bottom end of the rotating cover 302 is rotatably connected to a first telescopic rod 307 through a hinge seat 303, the other end of the first telescopic rod 307 is rotatably connected to the treatment box 1 through the hinge seat 303, and a threaded rod 3 is arranged above the metal filter plate 2 04, a slider 305 is threadedly connected to a threaded rod 304, and the slider 305 is connected to a scraper 306. There are two threaded rods 304, and a second limit plate 12 is provided on the threaded rod 304. In order to limit the moving distance of the slider 305 and facilitate the addition of the desulfurization catalyst, one end of the threaded rod 304 is connected to the processing box 1 through a bearing, and the other end is connected to the output end of the driving motor 6. Pulleys 7 are provided at one end of the two threaded rods 304, and the two pulleys 7 are connected by a belt 8. A baffle 9 is provided under the metal filter plate 2, and both sides of the baffle 9 are connected to the processing box 1. An opening 10 is provided on the processing box 1, and the opening 10 is connected to the collecting box 4.

[0027] like Figure 1-Figure 3 As shown, the feeding mechanism 5 includes a material guide trough 501 arranged on the front and rear sides of the scraper 306, a feeding trough 502 is arranged on the top of the processing box 1, a sealing plate 503 is arranged on the bottom of the feeding trough 502, one end of the sealing plate 503 passes through the feeding trough 502 and is connected to the pulling plate 504, both sides of the pulling plate 504 are connected to the second telescopic rod 505, a first limiting plate 11 is arranged on one side of the pulling plate 504, and the first limiting plate 11 is fixedly connected to the processing box 1.

[0028] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.

[0029] In actual application, after the desulfurization catalyst has been used for a long time, the first telescopic rod 307 is activated to retract, so that the rotary covers 302 on both sides of the metal filter plate 2 can be rotated around the rotating shaft to open the rotary covers 302, and then the desulfurization catalyst to be replaced is added into the guide groove 501. After the desulfurization catalyst is added, the second telescopic rod 505 can be activated to extend the second telescopic rod 505, and the pulling plate 504 can be driven to move, thereby driving the sealing plate 503 to move out from the inside of the feeding groove 502. The pulling plate 504 is abutted against the first limiting plate 11 to prevent the sealing plate 503 from being separated from the feeding groove 502. At the same time, the desulfurization catalyst can be added into the guide groove 501 along the feeding groove 502, and the guide groove 501 The bottom end is narrower, which can reduce the number of falling desulfurization catalyst particles. By starting the drive motor 6, under the action of the belt 8, the two threaded rods 304 can be driven to rotate. The rotation of the threaded rod 304 can drive the slider 305 to move. The movement of the slider 305 can drive the scraper 306 to clean the desulfurization catalyst, so that the desulfurization catalyst can enter the collection box 4 through the baffle 9 along the opening 10 of the rotating cover 302. While the desulfurization catalyst is being cleared, the desulfurization catalyst particles can be spread on the metal filter plate 2 through the guide groove 501 on one side of the scraper 306 to ensure the use effect of the desulfurization catalyst, thereby ensuring that the desulfurization catalyst can be replaced without stopping the machine, thereby ensuring the treatment efficiency of sulfides.

[0030] To sum up, with the help of the above-mentioned technical scheme of the utility model, by starting the first telescopic rod 307 to drive the rotating cover 302 to rotate, the scraper 306 on the metal filter plate 2 can be moved under the action of the driving motor 6, and the desulfurization catalyst on the metal filter plate 2 can be moved to the rotating cover 302, and can enter the collection box 4 along the baffle 9, so as to facilitate the removal of the desulfurization catalyst. In addition, by setting the feeding mechanism 5, while removing the used desulfurization catalyst, the sealing plate 503 can be opened through the pulling plate 504, and the desulfurization catalyst inside the feeding trough 502 can be added to the inside of the guide trough 501. When the scraper 306 moves, the desulfurization catalyst inside the guide trough 501 can be driven to fall onto the metal filter plate 2, and the desulfurization catalyst is flattened through the bottom of the guide trough 501 to ensure that the desulfurization catalyst is evenly distributed.

[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A device for replacing desulfurization catalyst without stopping the machine, characterized in that: The invention comprises a processing box (1), wherein a metal filter plate (2) is arranged inside the processing box (1), a cleaning mechanism (3) is arranged on the metal filter plate (2), a collecting box (4) is arranged outside the processing box (1), a feeding mechanism (5) is arranged at the top of the processing box (1), the cleaning mechanism (3) comprises notches (301) arranged on both sides of the metal filter plate (2), a rotating cover (302) is arranged inside the notch (301), the rotating cover (302) is connected to the processing box (1) via a rotating shaft, the bottom end of the rotating cover (302) is rotatably connected to a first telescopic rod (307) via a hinge seat (303), and the other end of the first telescopic rod (307) is connected via a hinge seat (303). The hinge seat (303) is rotatably connected to the processing box (1); a threaded rod (304) is provided above the metal filter plate (2); the threaded rod (304) is threadedly connected to a slider (305); the slider (305) is connected to the scraper (306); the feeding mechanism (5) includes a guide trough (501) provided on the front and rear sides of the scraper (306); a feeding trough (502) is provided at the top of the processing box (1); a sealing plate (503) is provided at the bottom of the feeding trough (502); one end of the sealing plate (503) passes through the feeding trough (502) and is connected to the pull plate (504); and both sides of the pull plate (504) are connected to the second telescopic rod (505).

2. The desulfurization catalyst non-stop replacement device according to claim 1 is characterized in that: The number of the threaded rods (304) is two, one end of the threaded rod (304) is connected to the processing box (1) via a bearing, and the other end is connected to the output end of the driving motor (6), one end of the two threaded rods (304) is provided with a pulley (7), and the two pulleys (7) are connected via a belt (8).

3. The desulfurization catalyst non-stop replacement device according to claim 1 is characterized in that: A baffle (9) is provided below the metal filter plate (2), and both sides of the baffle (9) are connected to the processing box (1). An opening (10) is provided on the processing box (1), and the opening (10) is connected to the collection box (4).

4. The desulfurization catalyst non-stop replacement device according to claim 1, characterized in that: A first limiting plate (11) is provided on one side of the pulling plate (504), and the first limiting plate (11) is fixedly connected to the processing box (1).

5. The desulfurization catalyst non-stop replacement device according to claim 1, characterized in that: The threaded rod (304) is provided with a second limiting plate (12).