Cleaning device of water reducing agent reaction kettle
By designing a reactor cleaning device including a base plate, a support frame, an adjustment cylinder and a limiting component, the problem that the existing cleaning device can only adapt to the reactor of the same diameter is solved, and flexible cleaning of reactors of different diameters is achieved, and the practicality of the device is improved.
Patent Information
- Application Number
- CN202420752659.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-12
AI Technical Summary
Most existing reactor cleaning devices can only clean reactors of the same diameter, resulting in the need to replace the cleaning device when the diameter of the reactor does not match the cleaning device, which reduces its usefulness.
A cleaning device including a base plate, a support frame, an adjustment cylinder, a connection box, a mounting hole, a cleaning assembly, annular hole and a limit assembly is designed. By adjusting the coordination between the cylinder and the limiting assembly, reactors of different diameters can be adapted to, and the inner wall of the reactor can be cleaned by airbags and brush heads driven by the power motor.
This device can facilitate cleaning of reactors of different diameters, improve the applicability and flexibility of the cleaning device, and avoid the need to replace the device.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reactor cleaning, in particular to a cleaning device for a water reducing agent reactor. Background Art
[0002] A reactor is a device used for chemical reactions, commonly used in laboratories and industrial production. The reactor can carry out chemical reactions under high pressure, high temperature, inert atmosphere or harmful gas conditions. It is often used to synthesize organic compounds, prepare drugs, produce chemical products, etc.
[0003] At present, a Chinese utility model with publication number: CN215543481U discloses a cleaning device for a reactor of a concrete water reducer, comprising a base, a support column is connected to the center of the top of the base, a support rod is rotatably connected to the top of the support column, a motor 1 is connected to the left end of the support rod, a worm gear is connected to the rotating end of the motor 1, a motor 2 is connected to the bottom end of the fixed block, a rotating rod is connected to the upper end of the motor 2, a fixed sleeve is connected to both ends of the rotating rod, a brush head is connected to the inside of the fixed sleeve, a support plate is fixedly provided at the center of the right end of the support column, a water tank is connected to the top of the support plate, a heating rod is connected to the inside of the water tank, a water pump is connected to the bottom end of the water tank, a conduit is connected to the water outlet of the water pump, a rotating button is connected to the right end of the rotating button, and a spray head is connected to the right end of the rotating button. The advantages of this utility model over the existing technology are that this utility model can clean thoroughly, can be cleaned with warm water and is easy to move.
[0004] After the water reducer reactor is used, a cleaning device is used to clean the reactor, and the cleaning device of the water reducer reactor is one of them. However, most of the existing cleaning devices can only clean reactors with the same diameter. When the diameter of the reactor does not match the cleaning device, the cleaning device needs to be replaced, which reduces the practicality of the cleaning device. Utility Model Content
[0005] The utility model provides a cleaning device for a water reducing agent reactor, aiming to solve the problem that most existing cleaning devices can only clean reactors with the same diameter, and when the diameter of the reactor does not match the cleaning device, the cleaning device needs to be replaced, thereby reducing the practicability of the cleaning device.
[0006] The utility model is implemented as follows: a cleaning device for a water reducing agent reactor comprises a bottom plate, a support frame is fixedly connected to the top of the bottom plate, an adjusting cylinder is fixedly connected to the top of the support frame, an output end of the adjusting cylinder passes through the top of the support frame and extends to the top of the inner wall of the support frame, a connection box is fixedly connected to the output end of the adjusting cylinder, a mounting hole is provided at the bottom of the connection box, a cleaning component is fixedly connected to the inner wall of the mounting hole, annular holes are provided on the left and right sides of the support frame, and a limiting component is fixedly connected to the inner wall of the annular hole;
[0007] The cleaning assembly includes a power motor, the surface of the power motor is fixedly connected to the inner wall of the mounting hole, the output end of the power motor is fixedly connected to a connecting block, the bottom of the connecting block is fixedly connected to an airbag, the surface of the airbag is fixedly connected to a brush head, the top of the airbag is connected to an air intake pipe, the air intake pipe passes through the bottom of the connecting block and extends to the top of the connecting block.
[0008] In order to achieve the effect of limiting the reactor, as a preferred cleaning device for a water reducer reactor of the utility model, the limiting component includes an adjusting telescopic rod, the surface of the adjusting telescopic rod is fixedly connected to the inner wall of the annular hole, the output end of the adjusting telescopic rod is fixedly connected with an arc-shaped limiting block, the side of the arc-shaped limiting block close to the output end of the adjusting telescopic rod is fixedly connected with a sliding rod, the surface of the sliding rod is slidably connected with a fixed block, and the opposite side of the fixed block is fixedly connected to the front and rear sides of the support frame.
[0009] In order to increase the stability of the reactor when it is placed, as a preferred cleaning device for a water reducer reactor of the utility model, a non-slip pad is fixedly connected to the top of the bottom plate, and convex points are arranged on the surface of the non-slip pad.
[0010] In order to assist in guiding the installation position of the sliding rod and limiting the connection box, as a preferred cleaning device for a water reducer reactor of the utility model, a through hole is provided on the top of the support frame, and the inner wall of the through hole is slidably connected to the limiting rod, and the bottom of the limiting rod is fixedly connected to an auxiliary plate, and the left and right sides of the auxiliary plate are fixedly connected to the side opposite to the connection box.
[0011] In order to reinforce the support frame, as a preferred cleaning device for a water reducer reactor of the utility model, a reinforcement block is fixedly connected to the rear side of the support frame, the reinforcement block is set to be L-shaped, and the bottom of the reinforcement block is fixedly connected to the top of the base plate.
[0012] In order to seal the air inlet pipe and protect the user, as a preferred cleaning device for a water reducer reactor of the utility model, an annular block is clamped on the inner wall of one end of the air inlet pipe, and a protective sleeve is provided on the surface of the annular block.
[0013] In order to achieve the effect of cleaning the reactor, as a preferred cleaning device for a water reducer reactor of the utility model, a plurality of brush heads are provided, and the surfaces of the brush heads are provided with burrs matching therewith, and the burrs are in contact with the inner wall of the reactor.
[0014] In order to protect the surface of the reactor, as a preferred cleaning device for a water reducer reactor of the utility model, a rubber pad is fixedly connected to the surface of the arc-shaped limit block, two rubber pads are provided, and convex points are arranged on the surface of the rubber pads.
[0015] In order to achieve the effect of assisting in guiding the installation position of the slide rod, as a preferred cleaning device for a water reducer reactor of the utility model, a guide hole is opened on the left side of the fixing block, and the inner wall of the guide hole contacts the surface of the slide rod.
[0016] In order to limit the moving position of the slide rod, as a preferred cleaning device for a water reducer reactor of the utility model, one end of the slide rod away from the arc-shaped limit block is fixedly connected to a stop block, and two of the stop blocks are provided.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] The cleaning device of the water reducing agent reactor is provided with a bottom plate, a support frame, an adjusting cylinder, a connection box, a mounting hole, a cleaning component, an annular hole and a limiting component. The reactor can be placed on the bottom plate, and then the limiting component is started, so that the limiting component can be moved inward from both sides under the fixation of the support frame. When the limiting component contacts the reactor, the limiting component can limit the reactor. Then the adjusting cylinder is started, so that the adjusting cylinder can push the cleaning component downward under the fixation of the support frame, and then the cleaning component is inserted into the reactor. After that, the inner wall of the reactor is wetted with water, and then the cleaning component can be inflated. When the cleaning component is inflated, the cleaning component can be expanded, so that the cleaning component can contact the inner wall of the reactor after expansion, and after the cleaning component is expanded, the cleaning component is started, and the cleaning component can be rotated in the reactor. Through the contact between the cleaning component and the inner wall of the reactor, the cleaning component can clean the inner wall of the reactor when rotating, and through the expansion of the cleaning component, the cleaning device can be convenient for cleaning reactors with different diameters. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 The overall structure diagram of the cleaning device of the water reducing agent reactor of the utility model;
[0020] Figure 2 This is a schematic diagram of the connection between the bottom plate and the support frame in the utility model;
[0021] Figure 3 This is a schematic diagram of the connection between the support frame and the adjusting cylinder in the utility model;
[0022] Figure 4 It is a structural schematic diagram of the cleaning component in the utility model;
[0023] Figure 5 It is a structural schematic diagram of the limit assembly in the utility model;
[0024] Figure 6 For this utility model Figure 4 Enlarged view of point A in .
[0025] In the figure, 1. base plate; 2. support frame; 3. adjusting cylinder; 4. connecting box; 5. mounting hole; 6. cleaning assembly; 601. power motor; 602. connecting block; 603. air bag; 604. brush head; 605. air inlet pipe; 7. annular hole; 8. limit assembly; 801. adjusting telescopic rod; 802. arc limit block; 803. sliding rod; 804. fixing block; 9. anti-slip pad; 10. through hole; 11. limit rod; 12. auxiliary plate; 13. reinforcement block; 14. annular block; 15. protective cover; 16. rubber pad; 17. guide hole; 18. stop block. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0027] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.
[0028] See also Figure 1-6The utility model provides a technical solution: a cleaning device for a water reducing agent reactor, comprising a bottom plate 1, a support frame 2 is fixedly connected to the top of the bottom plate 1, an adjusting cylinder 3 is fixedly connected to the top of the support frame 2, an output end of the adjusting cylinder 3 passes through the top of the support frame 2 and extends to the top of the inner wall of the support frame 2, a connecting box 4 is fixedly connected to the output end of the adjusting cylinder 3, a mounting hole 5 is opened at the bottom of the connecting box 4, a cleaning component 6 is fixedly connected to the inner wall of the mounting hole 5, an annular hole 7 is opened on the left and right sides of the support frame 2, and a limiting component 8 is fixedly connected to the inner wall of the annular hole 7;
[0029] The cleaning component 6 includes a power motor 601, the surface of the power motor 601 is fixedly connected to the inner wall of the mounting hole 5, the output end of the power motor 601 is fixedly connected to a connecting block 602, the bottom of the connecting block 602 is fixedly connected to an airbag 603, the surface of the airbag 603 is fixedly connected to a brush head 604, the top of the airbag 603 is connected to an air inlet pipe 605, the air inlet pipe 605 passes through the bottom of the connecting block 602 and extends to the top of the connecting block 602.
[0030] In this embodiment, a bottom plate 1, a support frame 2, an adjusting cylinder 3, a connecting box 4, a mounting hole 5, a cleaning component 6, an annular hole 7 and a limiting component 8 are provided. The reactor can be placed on the bottom plate 1, and then the limiting component 8 is started, so that the limiting component 8 can be moved inward from both sides under the fixation of the support frame 2. When the limiting component 8 contacts the reactor, the limiting component 8 can limit the reactor. Then, the adjusting cylinder 3 is started, so that the adjusting cylinder 3 can push the cleaning component 6 downward under the fixation of the support frame 2, and then the cleaning component 6 is inserted into the reactor. After that, the inner wall of the reactor is wetted with water, and then the cleaning component 6 can be inflated. When the cleaning component 6 is inflated, the cleaning component 6 can be expanded, so that the cleaning component 6 can contact the inner wall of the reactor after expansion, and after the cleaning component 6 expands, the cleaning component 6 is started, and the cleaning component 6 can be rotated in the reactor. Through the contact between the cleaning component 6 and the inner wall of the reactor, the cleaning component 6 can clean the inner wall of the reactor when rotating, and through the expansion of the cleaning component 6, the cleaning device can be convenient for cleaning reactors of different diameters.
[0031] As a technical optimization solution of the utility model, the limit assembly 8 includes an adjustable telescopic rod 801, the surface of the adjustable telescopic rod 801 is fixedly connected to the inner wall of the annular hole 7, the output end of the adjustable telescopic rod 801 is fixedly connected with an arc-shaped limit block 802, the side of the arc-shaped limit block 802 close to the output end of the adjustable telescopic rod 801 is fixedly connected with a sliding rod 803, the surface of the sliding rod 803 is slidably connected with a fixed block 804, and the opposite side of the fixed block 804 is fixedly connected to the front and rear sides of the support frame 2.
[0032] In this embodiment: by setting the limit assembly 8, the adjustable telescopic rod 801 can be started to drive the arc-shaped limit block 802 to advance, and then the arc-shaped limit block 802 can limit the reactor through the contact with the reactor, so as to avoid the reactor shaking when cleaning the reactor, and with the cooperation of the sliding rod 803 and the fixed block 804, the pushed arc-shaped limit block 802 can be limited, thereby avoiding the arc-shaped limit block 802 from deflecting when moving.
[0033] As a technical optimization solution of the present invention, an anti-skid pad 9 is fixedly connected to the top of the bottom plate 1, and convex points are arranged on the surface of the anti-skid pad 9.
[0034] In this embodiment, the anti-skid pad 9 is provided, and the connection between the anti-skid pad 9 and the bottom plate 1 can increase the stability of the reactor placed on the bottom plate 1, so that it will not slide sideways.
[0035] As a technical optimization solution of the utility model, a through hole 10 is opened on the top of the support frame 2, and the inner wall of the through hole 10 is slidably connected to a limiting rod 11, and the bottom of the limiting rod 11 is fixedly connected to an auxiliary plate 12, and the left and right sides of the auxiliary plate 12 are fixedly connected to the side opposite to the connecting box 4.
[0036] In this embodiment: by setting the through hole 10, the limiting rod 11 and the auxiliary plate 12, the through hole 10 can be slidably connected with the limiting rod 11, so that the through hole 10 can assist in guiding the installation position of the limiting rod 11 and limit the limiting rod 11, and through the cooperation between the limiting rod 11 and the auxiliary plate 12, the limiting rod 11 and the auxiliary plate 12 can limit the moving position of the connecting box 4 through the through hole 10.
[0037] As a technical optimization solution of the present invention, a reinforcing block 13 is fixedly connected to the rear side of the support frame 2 . The reinforcing block 13 is configured to be L-shaped, and the bottom of the reinforcing block 13 is fixedly connected to the top of the base plate 1 .
[0038] In this embodiment, by providing the reinforcement block 13, the reinforcement block 13 can be connected to the support frame 2 so that the reinforcement block 13 can reinforce the support frame 2, thereby improving the stability of the support frame 2 when in use.
[0039] As a technical optimization solution of the utility model, an annular block 14 is clamped on the inner wall of one end of the air inlet pipe 605 , and a protective sleeve 15 is provided on the surface of the annular block 14 .
[0040] In this embodiment: by providing the annular block 14 and the protective sleeve 15, the annular block 14 can be clamped with the air intake pipe 605, so that the annular block 14 can seal the air intake pipe 605 to avoid leakage of the air intake pipe 605, and the protective sleeve 15 can protect the user to avoid harm to the user when the annular block 14 is disassembled.
[0041] As a technical optimization solution of the present invention, a total of several brush heads 604 are provided, and the surfaces of the brush heads 604 are provided with burrs matching therewith, and the burrs are in contact with the inner wall of the reaction kettle.
[0042] In this embodiment: by providing a brush head 604, the brush head 604 can be connected to the airbag 603 so that after the airbag 603 is inflated, the brush head 604 can be driven to contact the inner wall of the reactor, so that the brush head 604 can clean the inner wall of the reactor.
[0043] As a technical optimization solution of the present invention, a rubber pad 16 is fixedly connected to the surface of the arc-shaped limit block 802 , two rubber pads 16 are provided in total, and convex points are provided on the surface of the rubber pads 16 .
[0044] In this embodiment, by providing the rubber pad 16, the rubber pad 16 can be connected to the arc-shaped limit block 802, so that the rubber pad 16 can protect the surface of the reactor, thereby preventing the arc-shaped limit block 802 from damaging the surface of the reactor when limiting the reactor.
[0045] As a technical optimization solution of the present invention, a guide hole 17 is opened on the left side of the fixing block 804 , and the inner wall of the guide hole 17 contacts the surface of the sliding rod 803 .
[0046] In this embodiment, by providing the guide hole 17 , the guide hole 17 can assist in guiding the installation position of the slide bar 803 through the contact between the guide hole 17 and the slide bar 803 .
[0047] As a technical optimization solution of the present invention, one end of the slide rod 803 away from the arc-shaped limit block 802 is fixedly connected to a stop block 18 , and two stop blocks 18 are provided.
[0048] In this embodiment, by setting the stopper 18, the stopper 18 can be connected to the slide bar 803, so that the stopper 18 can limit the moving position of the slide bar 803 to avoid the slide bar 803 being disengaged due to excessive movement distance.
[0049] Working principle: First, place the reactor on the bottom plate 1, and then start the adjustable telescopic rod 801, which can make the adjustable telescopic rod 801 drive the arc-shaped limit block 802 to advance, and then the arc-shaped limit block 802 contacts the reactor, so that the arc-shaped limit block 802 can limit the reactor, and with the cooperation of the slide bar 803 and the fixed block 804, the movable arc-shaped limit block 802 can be limited so that its moving position will not be offset, and the inner wall of the reactor is wetted, and then the adjusting cylinder 3 is started, which can make the adjusting cylinder 3 drive the connecting box 4 to move, and when the connecting box 4 moves, the airbag 603 can be inserted into the reactor, and then the airbag 603 is inserted into the reactor through the air inlet pipe 605. The airbag 603 is inflated by inflation, and the surface of the airbag 603 can contact the inner wall of the reactor through the expansion of the airbag 603. The annular block 14 is inserted into the air inlet pipe 605 to prevent the air inlet pipe 605 from leaking. Then the power motor 601 is started, and the power motor 601 can drive the connecting block 602 to rotate under the fixed connection of the connecting box 4. The connecting block 602 is connected to the airbag 603, so that when the connecting block 602 rotates, the airbag 603 is driven to rotate. The contact between the airbag 603 and the inner wall of the reactor makes the airbag 603 clean the inner wall of the reactor when it rotates, and then the reactor is cleaned.
[0050] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A cleaning device for a water reducing agent reactor, comprising a bottom plate (1), characterized in that: The top of the base plate (1) is fixedly connected to a support frame (2), the top of the support frame (2) is fixedly connected to an adjusting cylinder (3), the output end of the adjusting cylinder (3) passes through the top of the support frame (2) and extends to the top of the inner wall of the support frame (2), the output end of the adjusting cylinder (3) is fixedly connected to a connecting box (4), the bottom of the connecting box (4) is provided with a mounting hole (5), the inner wall of the mounting hole (5) is fixedly connected to a cleaning component (6), the left and right sides of the support frame (2) are provided with annular holes (7), the inner wall of the annular hole (7) is fixedly connected to a limiting component (8); The cleaning assembly (6) comprises a power motor (601), the surface of the power motor (601) is fixedly connected to the inner wall of the mounting hole (5), the output end of the power motor (601) is fixedly connected to a connecting block (602), the bottom of the connecting block (602) is fixedly connected to an air bag (603), the surface of the air bag (603) is fixedly connected to a brush head (604), the top of the air bag (603) is connected to an air intake pipe (605), and the air intake pipe (605) passes through the bottom of the connecting block (602) and extends to the top of the connecting block (602).
2. The cleaning device for a water reducing agent reactor according to claim 1, characterized in that: The limiting assembly (8) comprises an adjustable telescopic rod (801), the surface of the adjustable telescopic rod (801) is fixedly connected to the inner wall of the annular hole (7), the output end of the adjustable telescopic rod (801) is fixedly connected to an arc-shaped limiting block (802), a side of the arc-shaped limiting block (802) close to the output end of the adjustable telescopic rod (801) is fixedly connected to a sliding rod (803), the surface of the sliding rod (803) is slidably connected to a fixed block (804), and the opposite side of the fixed block (804) is fixedly connected to the front side and the rear side of the support frame (2).
3. The cleaning device for a water reducing agent reactor according to claim 1, characterized in that: An anti-skid pad (9) is fixedly connected to the top of the bottom plate (1), and a surface of the anti-skid pad (9) is provided with protrusions.
4. The cleaning device for a water reducing agent reactor according to claim 1, characterized in that: A through hole (10) is provided at the top of the support frame (2); the inner wall of the through hole (10) is slidably connected to a limit rod (11); the bottom of the limit rod (11) is fixedly connected to an auxiliary plate (12); the left and right sides of the auxiliary plate (12) are fixedly connected to the side opposite to the connection box (4).
5. The cleaning device for a water reducing agent reactor according to claim 1, characterized in that: A reinforcing block (13) is fixedly connected to the rear side of the support frame (2); the reinforcing block (13) is configured to be L-shaped, and the bottom of the reinforcing block (13) is fixedly connected to the top of the bottom plate (1).
6. The cleaning device for a water reducing agent reactor according to claim 1, characterized in that: An annular block (14) is clamped on the inner wall of one end of the air inlet pipe (605), and a protective sleeve (15) is provided on the surface of the annular block (14).
7. The cleaning device for a water reducing agent reactor according to claim 1, characterized in that: A plurality of brush heads (604) are provided, and the surfaces of the brush heads (604) are provided with burrs that match the brush heads, and the burrs are in contact with the inner wall of the reaction kettle.
8. The cleaning device for a water reducing agent reactor according to claim 2, characterized in that: A rubber pad (16) is fixedly connected to the surface of the arc-shaped limiting block (802), two rubber pads (16) are provided in total, and convex points are provided on the surface of the rubber pads (16).
9. The cleaning device for a water reducing agent reactor according to claim 2, characterized in that: A guide hole (17) is provided on the left side of the fixing block (804), and the inner wall of the guide hole (17) is in contact with the surface of the sliding rod (803).
10. The cleaning device for a water reducing agent reactor according to claim 2, characterized in that: One end of the sliding rod (803) away from the arc-shaped limiting block (802) is fixedly connected to a stopper (18), and two stoppers (18) are provided in total.
Citation Information
Patent Citations
Reaction kettle cleaning device for concrete water reducing agent
CN215543481U