Automatic assembling equipment for cylinder body and cylinder cover of air pump motor

By designing the automatic assembly equipment of the cylinder block and cylinder head of the air pump motor, and using the coordinated work of the turntable and multiple mechanisms, the automatic assembly of the air pump motor is achieved, solving the problems of high labor intensity, low efficiency and insolid installation caused by manual assembly in the prior art, and improving the assembly efficiency and the stability of the equipment.

CN222608674UActive Publication Date: 2025-03-14GUANGDONG ZHAOLI ELECTRIC GROUP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420690597.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2025-03-14
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

In the prior art, the assembly of the air pump motor requires a lot of manual operation, resulting in high labor intensity and low assembly efficiency, and it is easy to cause the air pump motor to be unstable due to the pursuit of speed.

Method used

An automatic assembly equipment for the cylinder block and cylinder head of the air pump motor is designed, including a rotatable turntable, a cylinder block loading mechanism, a cylinder head loading mechanism and a locking screw mechanism. Through the coordinated work of these mechanisms, the automatic assembly of the air pump motor is realized.

Benefits of technology

By automatically assembling the equipment, the labor intensity of workers is reduced, the assembly efficiency is improved, and due to programmatic control, the problem of insolid installation of the air pump motor due to insolid screw tightening is avoided.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222608674U_ABST
    Figure CN222608674U_ABST
Patent Text Reader

Abstract

According to the automatic assembling equipment for the air pump motor cylinder body and the cylinder cover, multiple mechanisms are arranged and matched with one another, during assembling, firstly, a cylinder body feeding mechanism feeds the cylinder body to a fixing jig of a rotating disc, then the rotating disc rotates to drive the cylinder body to be transferred to a tongue piece feeding station, and the tongue piece feeding station is used for feeding the cylinder body; a worker places a tongue piece on a cylinder body at the tongue piece feeding station, then the rotary disc continues to drive the cylinder body and the tongue piece to move backwards to the position of the cylinder cover feeding mechanism, the cylinder cover feeding mechanism feeds a cylinder cover to the upper end face of the cylinder body, the rotary disc continues to drive the cylinder body, the tongue piece and the cylinder cover to move backwards continuously, and when the cylinder body, the tongue piece and the cylinder cover reach the position of the screw locking mechanism, the cylinder cover is locked. The screw locking mechanism carries out screw locking on the cylinder cover and the cylinder body, the cylinder cover is locked to the cylinder body to achieve automatic assembly of the whole air pump motor, the labor intensity of workers can be reduced through mechanical machining, the assembly efficiency is improved, and meanwhile due to programmed control, the labor intensity of the workers is reduced. The problem that the air pump motor is not firmly installed due to the fact that the screws are not tightly screwed is solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of motor assembly, and in particular relates to automatic assembly equipment for a cylinder body and a cylinder cover of an air pump motor. Background Art

[0002] The air pump motor serves as the main power source of the air pump. When it rotates, it generates an air source through compressed air. Specifically, the air pump motor includes: a cylinder body, a cylinder head and a tongue. During assembly, the tongue needs to be installed on the cylinder body, and then the cylinder head is placed on the cylinder body, and finally the cylinder body and the cylinder head are locked with screws. If mass production is required, workers need to repeat the above steps in large quantities, resulting in high labor intensity and low assembly efficiency for the workers. In addition, manual screwing is prone to not being tightened due to the pursuit of speed, resulting in the air pump motor being installed loosely. Utility Model Content

[0003] (I) Purpose of the utility model

[0004] In order to overcome the above shortcomings, the purpose of the utility model is to provide an automatic assembly device for the cylinder body and cylinder head of an air pump motor, so as to solve the technical problems of high labor intensity, low assembly efficiency and unstable installation of the existing manual assembly of air pump motors.

[0005] (II) Technical solution

[0006] To achieve the above objectives, the technical solutions provided by this application are as follows:

[0007] An automatic assembly device for cylinder body and cylinder head of an air pump motor comprises: a rotatable turntable, on which a plurality of fixed jigs are arranged circumferentially, a cylinder body feeding mechanism movably arranged at the periphery of the turntable for feeding the cylinder bodies onto the fixed jigs one by one, a cylinder head feeding mechanism movably arranged at the periphery of the turntable and located behind the cylinder body feeding mechanism for feeding the cylinder head onto the cylinder body after a tongue piece is placed on the cylinder body, and a screw locking mechanism movably arranged at the periphery of the turntable and located behind the cylinder head feeding mechanism for feeding screws and locking the screws into the cylinder body and the cylinder head at the same time to form an air pump motor;

[0008] The present application sets up multiple mechanisms, and the multiple mechanisms cooperate with each other. During assembly, the cylinder body feeding mechanism first feeds the cylinder body onto the fixed fixture of the turntable, and then the turntable rotates to drive the cylinder body to the tongue loading station, and the worker places the tongue on the cylinder body at the tongue loading station, and then the turntable continues to drive the cylinder body and the tongue to move backward to the position of the cylinder head feeding mechanism, and the cylinder head feeding mechanism feeds the cylinder head to the upper end surface of the cylinder body, and the turntable continues to drive the cylinder body, the tongue and the cylinder head to continue to move backward, and when they reach the position of the locking screw mechanism, the locking screw mechanism locks the screws on the cylinder head and the cylinder body, and locks the cylinder head to the cylinder body to realize the automatic assembly of the entire air pump motor. The assembly equipment of the present application can automatically assemble the air pump motor, reduce the labor intensity of workers, and improve the efficiency of assembly. At the same time, due to programmed control, the problem of loose installation of the air pump motor due to insufficient tightening of the screws can be avoided.

[0009] In some embodiments, it further includes: a discharge mechanism for unloading the air pump motor, which is movably disposed on the periphery of the turntable and located behind the screw locking mechanism;

[0010] By adding a unloading mechanism, automatic unloading can be achieved, further improving processing efficiency and convenience.

[0011] In some embodiments, the cylinder loading mechanism has the same structure as the cylinder head loading mechanism, and the cylinder loading mechanism includes: a vibration plate for placing multiple cylinders and outputting the cylinders one by one, and a first manipulator assembly that is movably arranged at the output end of the vibration plate and clamps the cylinders output from the vibration plate and places them on a fixed fixture.

[0012] In some embodiments, the first robot assembly includes: a longitudinal sliding module that can move longitudinally, a transverse sliding module that can be laterally moved on the longitudinal sliding module, a rotating module that can be rotatably arranged on the transverse sliding module, and a clamping cylinder arranged on the rotating module. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the automatic assembly equipment of the cylinder body and cylinder head of the air pump motor of the utility model;

[0014] Figure 2 It is a top view of the automatic assembly equipment of the cylinder body and cylinder head of the air pump motor of the utility model;

[0015] Figure 3 It is a structural schematic diagram of a turntable in the automatic assembly equipment of the cylinder block and cylinder head of the air pump motor of the utility model;

[0016] Figure 4 It is a structural schematic diagram of the cylinder body feeding mechanism in the automatic assembly equipment of the cylinder body and cylinder head of the air pump motor of the utility model;

[0017] Figure 5 It is a structural schematic diagram of the screw locking mechanism in the automatic assembly equipment of the cylinder block and cylinder cover of the air pump motor of the utility model;

[0018] Figure 6 It is a structural schematic diagram of the unloading mechanism in the automatic assembly equipment of the cylinder body and cylinder head of the air pump motor of the utility model;

[0019] Figure 7 It is an exploded view of the air pump motor of the utility model.

[0020] Reference numerals:

[0021] 1. Turntable; 2. Cylinder body feeding mechanism; 201. Vibrating plate; 202. Longitudinal sliding module; 203. Horizontal sliding module; 204. Clamping cylinder; 205. Feeding guide rail; 3. Cylinder head feeding mechanism; 4. Screw locking mechanism; 5. Unloading mechanism; 501. Second manipulator assembly; 6. Unloading guide rail; 7. Fixture; 8. Air pump motor; 801. Cylinder body; 802. Tongue; 803. Cylinder head. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.

[0023] See also Figure 1 , Figure 2 and Figure 7 The utility model provides an automatic assembly device for the cylinder body 801 and the cylinder head 803 of an air pump motor 8, comprising: a rotatable turntable 1, on which a plurality of fixing fixtures 7 are circumferentially arranged, a cylinder body feeding mechanism 2 movably arranged at the periphery of the turntable 1 for feeding the cylinder bodies 801 onto the fixing fixtures 7 one by one, a cylinder head feeding mechanism 3 movably arranged at the periphery of the turntable 1 and located behind the cylinder body feeding mechanism 2 for feeding the cylinder head 803 onto the cylinder body 801 after the tongue 802 is placed on the cylinder body 801, and a screw locking mechanism 4 movably arranged at the periphery of the turntable 1 and located behind the cylinder head feeding mechanism 3, for feeding the screws and locking the screws into the cylinder body 801 and the cylinder head 803 at the same time to form the air pump motor 8.

[0024] Specifically, the processing process of the equipment is as follows:

[0025] First, the cylinder body loading mechanism 2 loads the cylinder body 801 and places the cylinder body 801 one by one on the fixing fixture 7 of the turntable 1. Then the turntable 1 rotates to drive the cylinder body 801 to the tongue loading station. The worker places the tongue 802 on the cylinder body 801 at the tongue loading station. Then the turntable 1 continues to drive the cylinder body 801 and the tongue 802 to move backward to the position of the cylinder head loading mechanism 3. The cylinder head loading mechanism 3 places the cylinder head 803 on the upper end surface of the cylinder body 801. The turntable 1 continues to drive the cylinder body 801, the tongue 802 and the cylinder head 803 to continue to move backward. When reaching the position of the locking screw mechanism 4, the locking screw mechanism 4 locks the screws on the cylinder head 803 and the cylinder body 801, and locks the cylinder head 803 to the cylinder body 801 to assemble the air pump motor 8.

[0026] See also Figure 3 Specifically, the turntable 1 is driven by the turntable motor to rotate.

[0027] See also Figure 4 Specifically, the cylinder body feeding mechanism 2 has the same structure as the cylinder head feeding mechanism 3. Taking the cylinder body feeding mechanism 2 as an example, the cylinder body feeding mechanism 2 includes:

[0028] A vibrating plate 201, a feeding guide rail 205 is provided at the discharge end of the vibrating plate 201, and when the vibrating plate 201 vibrates, the cylinders 801 can be driven to move one by one from the vibrating plate 201 to the feeding guide rail 205;

[0029] The first manipulator assembly includes: a longitudinal sliding module 202 that can move longitudinally, a transverse sliding module 203 that can be laterally moved on the longitudinal sliding module 202, a rotating module that can be rotatably arranged on the transverse sliding module 203, and a clamping cylinder 204 that is arranged on the rotating module. When clamping materials, the transverse sliding module 203 and the longitudinal sliding module 202 drive the clamping cylinder 204 to move to the loading guide rail 205 to clamp the cylinder body 801, and then drive the clamping cylinder 204 to move to the top of the fixed fixture 7. The rotating module drives the clamping cylinder 204 to rotate so that the cylinder body 801 is aligned with the hole position of the fixed fixture 7 so that the cylinder body 801 can be smoothly placed on the fixed fixture 7.

[0030] Since the structure and operation principle of the cylinder loading mechanism 2 are the same as those of the cylinder loading mechanism 2, they will not be introduced in detail here.

[0031] See also Figure 5 Specifically, the screw locking mechanism 4 can be a common screw locking machine on the market, which can automatically feed the screws and can move up and down to lock the screws into the cylinder cover 803 and the cylinder body 801. Specifically, since the cylinder cover 803 is provided with a plurality of screw holes, and the positions of different screw holes are different, a plurality of screw locking mechanisms 4 can be provided to lock the screws at the screw holes at different positions.

[0032] See also Figure 6 Preferably, the present application further provides a discharge mechanism 5, which can be movably arranged on the periphery of the turntable 1. Specifically, the discharge mechanism 5 includes a second manipulator assembly 501, which can clamp the air pump motor 8 that has completed screw locking from the fixing fixture 7 for unloading. Preferably, a discharge guide rail 6 is provided on the rear side of the discharge mechanism 5, and the second manipulator assembly 501 can place the clamped air pump motor 8 on the discharge guide rail 6 and output it outward from the discharge guide rail 6.

[0033] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or the equivalent forms of such scope and boundaries.

Claims

1. An automatic assembly equipment for air pump motor cylinder block and cylinder head, characterized in that: include: A rotatable turntable (1) is provided with a plurality of fixed jigs (7) circumferentially thereon; a cylinder body loading mechanism (2) movably arranged on the periphery of the turntable (1) for loading cylinder bodies (801) onto the fixed jigs (7) one by one; a cylinder head loading mechanism (3) movably arranged on the periphery of the turntable (1) and located behind the cylinder body loading mechanism (2) for loading a cylinder head (803) onto the cylinder body (801) after a tongue (802) is placed on the cylinder body (801); and a screw locking mechanism (4) movably arranged on the periphery of the turntable (1) and located behind the cylinder head loading mechanism (3) for loading screws and simultaneously locking the screws into the cylinder body (801) and the cylinder head (803) to form an air pump motor (8).

2. The automatic assembly equipment for the cylinder block and cylinder head of the air pump motor according to claim 1, characterized in that: Also includes: A discharge mechanism (5) for unloading the assembled air pump motor (8) is movably arranged on the periphery of the turntable (1) and located behind the screw locking mechanism (4).

3. The automatic assembly equipment for the cylinder block and cylinder head of the air pump motor according to claim 1, characterized in that: The cylinder body loading mechanism (2) has the same structure as the cylinder head loading mechanism (3), and comprises: a vibration plate (201) for placing a plurality of cylinder bodies (801) and outputting the cylinder bodies (801) one by one, and a first manipulator component movably arranged at the output end of the vibration plate (201) and clamping the cylinder bodies (801) output from the vibration plate (201) and placing them on a fixed fixture (7).

4. The automatic assembly equipment for the cylinder block and cylinder head of the air pump motor according to claim 3 is characterized in that: The first robot assembly comprises: a longitudinal sliding module (202) that can move longitudinally, a transverse sliding module (203) that can be laterally moved on the longitudinal sliding module (202), a rotating module that can be rotatably arranged on the transverse sliding module (203), and a clamping cylinder (204) that is arranged on the rotating module.