Cylinder quadrant measurement auxiliary tool

By designing the cylinder quadrant measurement auxiliary tooling, using the adjustable structure and clamping mechanism, the problem of time-consuming and labor-intensive measurement and large error in the prior art is solved, efficient and accurate measurement is achieved, and labor and production costs are saved.

CN222609378UActive Publication Date: 2025-03-14SHANDONG AEROSPACE WEINENG TECH CO LTD
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Patent Information

Application Number
CN202421367959.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-14
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

The prior art requires 3-4 operators to cooperate when measuring the plane angle, verticality, parallelism and part deviation of the cylinder product, which is time-consuming and labor-intensive and easily generates measurement errors.

Method used

A cylinder quadrant measurement auxiliary tool is designed, including a flat ruler and a clamping mechanism, and the precise measurement of the cylinder is achieved through the combination of an adjustable structure and a clamping mechanism.

Benefits of technology

This auxiliary tooling reduces the configuration of relevant auxiliary measuring personnel, saves labor costs, reduces measurement errors, improves measurement accuracy, and is suitable for cylinder products of different specifications.

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Abstract

The utility model relates to an auxiliary tool for cylinder quadrant measurement. The auxiliary tool comprises a leveling ruler and at least one group of clamping mechanisms, the leveling ruler is provided with a scaleplate part and at least one connecting part; wherein the upper side surface of the scale part is a measuring plane; the connecting part and the end part of the scale part are fixedly connected into a whole; a second adjusting hole is formed in the connecting part, the second adjusting hole is provided with at least one horizontal standard plane, and the horizontal standard plane and the measuring plane are located in the same plane; and the clamping mechanism is fixedly connected with the connecting part and is used for fixing the leveling ruler on the cylinder body. The configuration of related auxiliary measurement personnel is reduced, and the labor cost is saved; measurement errors are reduced, and measurement precision is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of measuring equipment, in particular to a cylinder quadrant measuring auxiliary tooling. Background Art

[0002] With the rapid development of social economy, people have more and more demands on the types of cylinder products, and at the same time, the specifications of cylinder products are also increasing. With the increase of the specifications of cylinder products, the difficulty of processing and the assembly and measurement of related parts also increase. Therefore, an adjustable auxiliary tooling for cylinder quadrant measurement is designed to solve this problem with relevant measuring tools.

[0003] After the cylindrical product is processed on the horizontal lathe, it will be marked. Usually, four quadrants, Ⅰ, Ⅱ, Ⅲ, and Ⅳ, will be marked on the end face of the cylinder. These four quadrants are the key elements for the subsequent assembly of related parts and the measurement of related dimensions of the cylinder, such as measuring the angles of the Ⅰ-Ⅲ and Ⅱ-Ⅳ quadrant planes of the cylindrical product, the verticality and parallelism of a certain cylindrical part and a certain quadrant plane, and the deviation of a certain part to a certain quadrant. Currently, the measurement of these dimensions is usually completed by 3-4 operators, two of whom are responsible for using a straight ruler to correspond to the marked quadrant lines, and two are responsible for using a laser tracker to measure the corresponding dimensions. This operation is time-consuming and labor-intensive, and will cause measurement errors to the measured values. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a cylinder quadrant measurement auxiliary tooling to assist a laser tracker to complete the measurement of the cylinder.

[0005] In order to solve the above technical problems, the technical solution of the utility model is: the cylinder quadrant measurement auxiliary tooling includes a flat ruler and at least one set of clamping mechanisms;

[0006] The flat ruler has a scale portion and at least one connecting portion; wherein the upper side of the scale portion is a measuring plane; the connecting portion is fixedly connected to the end of the scale portion as a whole; a second adjustment hole is provided on the connecting portion, and the second adjustment hole has at least one horizontal standard surface, and the horizontal standard surface and the measuring plane are in the same plane;

[0007] The clamping mechanism is fixedly connected to the connecting portion and is used to fix the straightedge on the cylinder.

[0008] In the above-mentioned cylinder quadrant measurement auxiliary tooling, the clamping mechanism includes a first locking member and a second locking member, and the first locking member and the second locking member are respectively clamped on opposite sides of the cylinder wall;

[0009] The connecting portion is provided with a first adjustment hole, the first locking member is adjustably installed in the second adjustment hole through the first connecting shaft, and the second locking member is adjustably installed in the first adjustment hole through the second connecting shaft.

[0010] In the above-mentioned cylinder quadrant measurement auxiliary tooling, the first adjustment hole is located on the inner side of the second adjustment hole; the second locking piece is a roller bearing, which is rotatably installed on the second connecting shaft; the first locking piece is block-shaped, and the outer clamping surface of the first locking piece is an arc surface concave toward its inner side.

[0011] In the above-mentioned cylinder quadrant measurement auxiliary tooling, a rubber wheel is sleeved on the outer side of the second locking member, and a rubber pad is adhered to the outer clamping surface by adhesive backing.

[0012] In the above-mentioned cylinder quadrant measurement auxiliary tooling, the clamping mechanism also includes a locking adjustment member and a support block; the locking adjustment member is rotatably installed on the support block, and can push and pull the first locking member, thereby achieving clamping, fixing or releasing of the first locking member and the second locking member.

[0013] In the above-mentioned cylinder quadrant measurement auxiliary tooling, the support block is fixedly mounted on the connecting portion, close to the end of the connecting portion; the support block is processed with a first threaded hole;

[0014] The locking adjustment member comprises a first threaded portion, an avoidance recess and a second threaded portion, the first threaded portion and the second threaded portion are coaxial, the avoidance recess is an annular groove and is located between the first threaded portion and the second threaded portion, and the outer diameter of the avoidance recess is smaller than the outer diameter of the second threaded portion;

[0015] The first locking member has a second threaded hole and an inner hole, the inner hole is connected to the second threaded hole, and the diameter of the inner hole is larger than the diameter of the second threaded hole;

[0016] The first threaded portion is screwed into the first threaded hole, and the second threaded portion is rotated through the second threaded hole and then enters the inner hole.

[0017] In the above-mentioned cylinder quadrant measurement auxiliary tooling, the end surface of the second threaded portion is a spherical surface, and the inner end surface of the inner hole is also a spherical surface.

[0018] In the above-mentioned cylinder quadrant measurement auxiliary tooling, the second adjustment hole and the first adjustment hole are both horizontally extending long holes.

[0019] In the above-mentioned cylinder quadrant measurement auxiliary tooling, the scale part and the connecting part are manufactured as one piece.

[0020] In the above-mentioned cylinder quadrant measurement auxiliary tooling, there are two connecting parts, which are symmetrically arranged at the left and right ends of the scale part; there are also two groups of clamping mechanisms, which are respectively installed on the two connecting parts.

[0021] Due to the adoption of the above technical solution, the cylinder quadrant measurement auxiliary tooling has the following advantages:

[0022] 1. The adjustable structure can be applied to cylinder products of different specifications, saving the cost of production tooling;

[0023] 2. Reduce the configuration of related auxiliary measurement personnel and save labor costs;

[0024] 3. After one installation, you can use a rotating ruler to measure dimensions at different angles to reduce repeated installation time.

[0025] 4. Reduce measurement errors and improve measurement accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0027] Figure 1 It is a three-dimensional structural schematic diagram of the rear side of an embodiment of the utility model;

[0028] Figure 2 It is a three-dimensional structural schematic diagram of the front side of an embodiment of the utility model;

[0029] Figure 3 It is a structural schematic diagram of a flat ruler in an embodiment of the utility model;

[0030] Figure 4 1. It is a schematic diagram of the assembly structure of the locking adjustment member;

[0031] Figure 5 This is a front view of the embodiment of the utility model in use;

[0032] Figure 6 It is a three-dimensional structural schematic diagram of the use state of the embodiment of the utility model.

[0033] In the figure:

[0034] 1-flat ruler; 11-scale part; 12-measuring plane; 13-connecting part; 14-first adjustment hole; 15-second adjustment hole; 16-assembly hole;

[0035] 2- Clamping mechanism;

[0036] 21-locking adjustment member; 211-first threaded portion; 212-avoidance recess; 213-second threaded portion;

[0037] 22-support block; 221-first threaded hole;

[0038] 23-first locking member; 231-inner hole; 232-outer clamping surface; 233-second threaded hole;

[0039] 24-second locking member; 25-rubber wheel; 26-first connecting shaft; 27-second connecting shaft;

[0040] 3-Cylinder. DETAILED DESCRIPTION

[0041] like Figure 1 , Figure 2 As shown, the cylinder quadrant measurement auxiliary tool comprises a straight ruler 1 and at least one set of clamping mechanisms 2. The clamping mechanisms 2 are used to fix the straight ruler 1 on the cylinder 3.

[0042] The structure of the ruler 1 is as follows Figure 3 As shown, there is a scale portion 11 and at least one connecting portion 13. The upper side of the scale portion 11 is a measuring plane 12; the connecting portion 13 is located at the end of the scale portion 11 and the two are fixedly connected as one body; the scale portion 11 and the connecting portion 13 are preferably made as one body. The connecting portion 13 is used for assembling the clamping mechanism 2, and the number is preferably two, and the two connecting portions 13 are symmetrically arranged at the left and right ends of the scale portion 11; accordingly, the number of the clamping mechanism 2 is also two groups, and the two groups of clamping mechanisms 2 are respectively installed on the two connecting portions 13.

[0043] The connecting portion 13 is provided with a second adjustment hole 15, which penetrates the front and rear sides of the connecting portion 13. The second adjustment hole 15 corresponds to the end surface position of the cylinder 3 and serves as an observation hole for the quadrant line; the second adjustment hole 15 has at least one horizontal standard surface, which is in the same plane as the measuring plane 12. The position of the quadrant line can be observed through the second adjustment hole 15, and the measuring plane 12 can be aligned with the pre-drawn quadrant line through the horizontal standard surface. For example, the upper side and the lower side of the second adjustment hole 15 are parallel to each other and are both horizontal planes, and the upper side of the second adjustment hole 15 is used as the horizontal standard surface.

[0044] The connecting portion 13 is also provided with a first adjustment hole 14, which also penetrates the front and rear sides of the connecting portion 13. The first adjustment hole 14 is located inside the second adjustment hole 15, and the second adjustment hole 15 and the first adjustment hole 14 are preferably long holes and extend horizontally.

[0045] like Figure 1 , Figure 2 As shown, each set of clamping mechanisms 2 includes a locking adjustment member 21 , a support block 22 , a first locking member 23 and a second locking member 24 .

[0046] The support block 22 is fixedly mounted on the connecting portion 13. The support block 22 and the connecting portion 13 can be formed as follows: Figure 2In the bolt connection structure shown, specifically, the connection part 13 is processed with an assembly hole 16, which can be a light hole and penetrates the front and rear sides of the connection part 13; the support block 22 is processed with a threaded hole matching the assembly hole 16, and the connection part 13 is fixedly connected to the support block 22 by bolts or screws located in the light hole or the threaded hole. The support block 22 and the connection part 13 can also be connected by welding, bonding, etc., as long as the positions of the two are relatively fixed.

[0047] The first locking member 23 and the second locking member 24 are respectively clamped on two opposite sides of the cylinder wall of the cylinder 3 , and cooperate with each other to achieve relative fixation of the level ruler 1 and the cylinder 3 .

[0048] As one of the various embodiments, the first locking member 23 is located on the outside of the cylinder 3, and the second locking member 24 is located on the inside of the cylinder 3; accordingly, the outer clamping surface 232 on the first locking member 23 is a curved surface that is concave toward the inside, and the inner clamping surface on the second locking member 24 is a curved surface that is convex outward, so that the contact area with the cylinder 3 can be increased and the clamping stability can be improved. In addition, a rubber pad is adhered to the outer clamping surface 232 through the adhesive backing to increase the friction force when the first locking member 23 is locked with the cylinder 3, thereby preventing the straight ruler 1 from deflecting.

[0049] The second locking member 24 can be a roller bearing, and a second connecting shaft 27 is arranged in the first adjusting hole 14. The second connecting shaft 27 is adjustably mounted on the connecting portion 13 through nuts located on both sides of the connecting portion 13. The second locking member 24 is rotatably mounted on the second connecting shaft 27, and a rubber wheel 25 is sleeved on the outer side, which can increase the friction with the inner wall of the cylinder body 3 and prevent damage to the inner wall of the cylinder.

[0050] The first locking member 23 is block-shaped and is adjustably mounted in the second adjusting hole 15 via the first connecting shaft 26. Since the first adjusting hole 14 and the second adjusting hole 15 are long holes, the spacing between the first locking member 23 and the second locking member 24 can be adjusted to be suitable for cylinders 3 with different wall thicknesses; at the same time, the first adjusting hole 14 and / or the second adjusting hole 15 also have the function of observing whether the quadrant line coincides with the straight ruler.

[0051] like Figure 1 and Figure 4 As shown, the locking adjustment member 21 is rotatably mounted on the support block 22 and can push and pull the first locking member 23 , thereby achieving the clamping, fixing or releasing of the first locking member 23 and the second locking member 24 .

[0052] The locking adjustment member 21 has a first threaded portion 211, an avoidance recess 212 and a second threaded portion 213. The first threaded portion 211 and the second threaded portion 213 are coaxially arranged. The avoidance recess 212 is an annular groove and is located between the first threaded portion 211 and the second threaded portion 213. The outer diameter of the avoidance recess 212 is smaller than the outer diameter of the second threaded portion 213. A first threaded hole 221 is machined in the support block 22. The first locking member 23 has a second threaded hole 233 and an inner hole 231. The inner hole 231 is connected to the second threaded hole 233, and the diameter of the inner hole 231 is larger than the diameter of the second threaded hole 233. The first threaded portion 211 is screwed into the first threaded hole 221, and the second threaded portion 213 rotates through the second threaded hole 233 and enters the inner hole 231; when in use, the position of the second threaded hole 233 corresponds to the avoidance recess 212, and the second threaded portion 213 is in the inner hole 231; rotating the locking adjustment member 21 can drive the first locking member 23 to approach or leave the cylinder 3.

[0053] Furthermore, the end surface of the second threaded portion 213 is a spherical surface, and the inner end surface of the inner hole 231 is also a spherical surface; when the locking adjustment member 21 pushes the first locking member 23, the contact surface between the two is large and the interaction is stable.

[0054] When measuring, Figure 5 and Figure 6 As shown,

[0055] First, loosen the nut of the second locking member 24, and adjust the first locking member 23 to the maximum limit position through the locking adjustment member 21;

[0056] Then adjust the second locking member 24 to a suitable position, fully contact the inner wall of the cylinder 3, and tighten the nut. At this time, the cylinder quadrant measurement auxiliary tooling can be rotated on the inner wall of the cylinder. After rotating to a suitable position, the upper side surface of the second adjustment hole 15 coincides with the pre-marked quadrant line.

[0057] Then, the first locking member 23 is locked by the locking adjusting member 21 so that it is completely fitted with the outer surface of the cylinder 3;

[0058] After completing the above operations, the relevant dimensions can be measured by a laser tracker, and the laser target ball of the laser tracker is placed on the measuring plane 12 .

[0059] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. Cylinder quadrant measurement auxiliary tooling, characterized by: It comprises a straightedge (1) and at least one set of clamping mechanisms (2); The flat ruler (1) comprises a scale portion (11) and at least one connecting portion (13); wherein the upper side surface of the scale portion (11) is a measuring plane (12); the connecting portion (13) is fixedly connected to the end of the scale portion (11) as a whole; a second adjustment hole (15) is provided on the connecting portion (13); the second adjustment hole (15) has at least one horizontal standard surface, and the horizontal standard surface and the measuring plane (12) are in the same plane; The clamping mechanism (2) is fixedly connected to the connecting portion (13) and is used to fix the straightedge (1) on the cylinder (3).

2. The cylinder quadrant measurement auxiliary tooling according to claim 1, characterized in that: The clamping mechanism (2) comprises a first locking member (23) and a second locking member (24), wherein the first locking member (23) and the second locking member (24) are respectively clamped on two opposite sides of the cylinder wall of the cylinder (3); The connecting portion (13) is provided with a first adjustment hole (14), the first locking member (23) is adjustably mounted in the second adjustment hole (15) via a first connecting shaft (26), and the second locking member (24) is adjustably mounted in the first adjustment hole (14) via a second connecting shaft (27).

3. The cylinder quadrant measurement auxiliary tooling according to claim 2, characterized in that: The first adjustment hole (14) is located inside the second adjustment hole (15); the second locking member (24) is a roller bearing, rotatably mounted on the second connecting shaft (27); the first locking member (23) is block-shaped, and the outer clamping surface (232) of the first locking member (23) is an arc surface concave toward the inside thereof.

4. The cylinder quadrant measurement auxiliary tooling as claimed in claim 3, characterized in that: A rubber wheel (25) is sleeved on the outer side of the second locking member (24), and a rubber pad is adhered to the outer clamping surface (232) via adhesive backing.

5. The cylinder quadrant measurement auxiliary tool as claimed in claim 3, characterized in that: The clamping mechanism (2) further comprises a locking adjustment member (21) and a support block (22); the locking adjustment member (21) is rotatably mounted on the support block (22) and can push and pull the first locking member (23), thereby achieving clamping, fixing or releasing of the first locking member (23) and the second locking member (24).

6. The cylinder quadrant measurement auxiliary tooling according to claim 5, characterized in that: The support block (22) is fixedly mounted on the connection portion (13), close to the end of the connection portion (13); the support block (22) is processed with a first threaded hole (221); The locking adjustment member (21) comprises a first threaded portion (211), an avoidance recess (212) and a second threaded portion (213); the first threaded portion (211) and the second threaded portion (213) are coaxial; the avoidance recess (212) is an annular groove and is located between the first threaded portion (211) and the second threaded portion (213); and the outer diameter of the avoidance recess (212) is smaller than the outer diameter of the second threaded portion (213); The first locking member (23) has a second threaded hole (233) and an inner hole (231), the inner hole (231) is in communication with the second threaded hole (233), and the diameter of the inner hole (231) is greater than the diameter of the second threaded hole (233); The first threaded portion (211) is screwed into the first threaded hole (221), and the second threaded portion (213) is rotated through the second threaded hole (233) and then enters the inner hole (231).

7. The cylinder quadrant measurement auxiliary tooling according to claim 6, characterized in that: The end surface of the second threaded portion (213) is a spherical surface, and the inner end surface of the inner hole (231) is also a spherical surface.

8. The cylinder quadrant measurement auxiliary tool as claimed in claim 2, characterized in that: The second adjustment hole (15) and the first adjustment hole (14) are both long holes extending horizontally.

9. The cylinder quadrant measurement auxiliary tooling according to claim 1, characterized in that: The scale portion (11) and the connecting portion (13) are manufactured as one piece.

10. The cylinder quadrant measurement auxiliary tool as claimed in claim 1, characterized in that: The number of the connecting parts (13) is two, and the two connecting parts (13) are symmetrically arranged at the left and right ends of the scale part (11); the number of the clamping mechanisms (2) is also two groups, and the two groups of clamping mechanisms (2) are respectively installed on the two connecting parts (13).