Concrete wallboard pouring mold
By designing an automated concrete wall panel casting mold, the drive motor drives the cooperation of the lead screw and sleeve to achieve automatic scraping and smoothing, solving the problem of physical labor and low efficiency in manual operation, and improving the quality of concrete walls.
Patent Information
- Application Number
- CN202421254857.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-03
AI Technical Summary
In existing concrete wall panel casting molds, manual scraping and vibration consume physical strength, low work efficiency, and rely on experience, it cannot guarantee the scraping and vibration effect, which affects the overall quality of the prefabricated wall.
A concrete wall panel casting mold including a bracket, drive motor, lead screw, sleeve and connecting seat is designed. The drive motor drives the cooperation of the lead screw and sleeve to achieve automatic scraping and smoothing and vibration, reducing manual operation.
Automatic scraping and vibration are realized, working efficiency is improved, the quality of concrete walls is ensured, and the physical consumption of manual operation is reduced.
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Figure CN222609936U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molds, in particular to a concrete wallboard casting mold. Background Art
[0002] Precast concrete wall refers to a wall panel made of cast concrete material. This type of wall panel is usually processed in a prefabrication plant or construction site for building assembly. It is a reinforced concrete plate-type component. During the production and processing of precast concrete wall panels, corresponding molds are required to be used for casting and molding.
[0003] In the existing concrete wall panel casting mold construction process, concrete is introduced into the mold and the concrete is vibrated and smoothed manually.
[0004] Traditional technology uses manual scraping and vibration, which is physically demanding and has low work efficiency. In addition, manual scraping and vibration rely more on experience, so the scraping and vibration effects cannot be guaranteed, affecting the overall quality of the prefabricated wall. Utility Model Content
[0005] In view of the shortcomings of the existing technology, the utility model provides a concrete wall panel casting mold, which solves the problem that the traditional technology uses manual scraping and vibration, which is more physically demanding and has low work efficiency. In addition, manual scraping and vibration rely more on experience, so the scraping and vibration effects cannot be guaranteed, affecting the overall quality of the prefabricated wall.
[0006] To achieve the above-mentioned purpose, the utility model is implemented through the following technical solutions: a concrete wall panel casting mold, including a bracket, a driving motor is fixedly connected to one side of the outer wall of the bracket, the output end of the driving motor passes through the inner wall of the bracket and is rotatably connected to the bracket through a bearing, second templates are installed on both sides of the bottom of the bracket, and first templates are arranged front and back between the two second templates, a sliding structure is arranged inside the bracket, and the sliding structure includes a lead screw, a sleeve, a connecting seat and a limit block, one end of the lead screw is fixedly connected to the output end of the driving motor, the outer wall of the lead screw is threadedly connected to the sleeve, the bottom of the sleeve is fixedly connected to the connecting seat, the top of the sleeve is fixedly connected to the limit block, and the top of the limit block is movably connected to the top opening of the bracket.
[0007] Preferably, both sides of the bottom of the bracket are fixedly connected with an electric telescopic rod by bolts, the bottom of the electric telescopic rod is inserted into the interior of the support, and a fastener is provided on one side of the electric telescopic rod. The fastener is threadedly connected to the side wall of the support, and the end is tightly pressed against the outer wall of the electric telescopic rod.
[0008] Preferably, an electric slider is fixedly connected to one side of the support, an electric slide rail is installed on the back side of the electric slider, and the electric slide rail is fixed to the side surface of the second template.
[0009] Preferably, the back side of the electric slide rail is fixedly connected to a second template, the front and back of the second template are fixedly connected to a first connecting plate, a box is installed on one side of the first connecting plate, a first plug rod is fixedly connected to one side of the first connecting plate, the first plug rod passes through the interior of the box, one end of the first plug rod located inside the box is sleeved with a limiting sleeve, the limiting sleeve is fixedly connected to the inner wall of the box, a third plug rod is inserted into the top of the first plug rod, the top of the third plug rod is fixedly connected to the second connecting plate, both sides of the second connecting plate are fixedly connected to slides, and the ends of the slides are slidably engaged with the inner wall of the box through sliding grooves.
[0010] Preferably, a second plug rod is fixedly connected to the top of the second connecting plate, an elastic member is sleeved on the outer wall of the second plug rod, two ends of the elastic member are respectively pressed against the inner wall of the box body and the outer wall protrusion of the second plug rod, the second plug rod passes through the interior of the box body and is movably connected to the box body, and a handle is fixedly connected to the top of the second plug rod.
[0011] Beneficial Effects
[0012] The utility model provides a concrete wall panel casting mold. It has the following beneficial effects: the concrete wall panel casting mold realizes the connection of necessary equipment such as a scraper or a vibrating device through the connecting seat through the cooperation between the lead screw and the sleeve, and through the cooperation between the lead screw, the sleeve and the connecting seat, and the concrete inside the mold is scraped or vibrated. On the one hand, manual operation is not required, which can save a lot of time in the batch production process. On the other hand, compared with manual operation, the scraping effect is better, the vibration is more uniform and comprehensive, and the quality of the cast concrete wall is guaranteed to meet expectations.
[0013] Through the cooperation of the electric slide rail and the electric slider, the electric slide rail drives the electric slider to move horizontally, and the electric telescopic rod placed on the top support of the electric slider drives the bracket to move vertically. When working inside the mold, the bracket is raised by starting the electric telescopic rod, thereby achieving control of the working range.
[0014] Through the cooperation between the electric slide rail, the electric slider and the electric telescopic rod, the vertical position of the support can be raised and lowered by the electric telescopic rod. When the pouring in the mold is completed, the electric telescopic rod is started and the inside of the mold is operated. The electric slide rail and the electric slider are used to move it horizontally, so that operations can be performed at different positions inside the mold. On the other hand, it saves time and labor than manual labor, and the operation of the cast wall is more in line with expectations. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 for Figure 1 A schematic diagram of the structure of the middle box, the handle and the second plug rod;
[0017] Figure 3 for Figure 1 A side view of the middle support, electric telescopic rod and fasteners;
[0018] Figure 4 for Figure 1 Schematic diagram of the structure of the middle sleeve, connecting seat and screw.
[0019] In the figure: 1. first template; 2. second template; 3. electric slide rail; 4. electric slider; 5. support; 6. electric telescopic rod; 7. bracket; 8. lead screw; 9. sleeve; 10. connecting seat; 11. first connecting plate; 12. first plug rod; 13. handle; 14. fastener; 15. second plug rod; 16. driving motor; 17. slide groove; 18. slide plate; 19. box; 20. limit block; 21. elastic member; 22. third plug rod; 23. second connecting plate; 24. limit sleeve. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Traditional technology uses manual scraping and vibration, which is physically demanding and has low work efficiency. In addition, manual scraping and vibration rely more on experience, so the scraping and vibration effects cannot be guaranteed, affecting the overall quality of the prefabricated wall.
[0022] In view of this, the utility model provides a concrete wall panel casting mold, which solves the problem that the traditional technology uses manual scraping and vibration, which is more physically demanding and has low work efficiency, and the manual scraping and vibration rely more on experience, so the scraping and vibration effects cannot be guaranteed, affecting the overall quality of the prefabricated wall.
[0023] By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in the art. The following mainly introduces the working principle and process.
[0024] Embodiment 1: By Figure 1-4 It can be seen that a concrete wall panel casting mold includes a bracket 7, one side of the outer wall of the bracket 7 is fixedly connected to a driving motor 16, the output end of the driving motor 16 passes through the inner wall of the bracket 7, and is rotatably connected to the bracket 7 through a bearing, second templates 2 are installed on both sides of the bottom of the bracket 7, and a first template 1 is arranged between the two second templates 2, and a sliding structure is arranged inside the bracket 7, and the sliding structure includes a lead screw 8, a sleeve 9, a connecting seat 10 and a limit block 20, and the limit block 20 limits the sleeve 9, one end of the lead screw 8 is fixedly connected to the output end of the driving motor 16, the outer wall of the lead screw 8 is threadedly connected to the sleeve 9, the bottom of the sleeve 9 is fixedly connected to the connecting seat 10, the top of the sleeve 9 is fixedly connected to the limit block 20, and the top of the limit block 20 is movably connected to the top opening of the bracket 7, the model of the driving motor 16 is not limited, and the models of the lead screw 8 and the sleeve 9 are GJF20;
[0025] In the specific implementation process, it is worth pointing out that, through the cooperation between the lead screw 8, the sleeve 9 and the connecting seat 10, when the concrete is placed in the mold, the drive motor 16 is started, the drive motor 16 drives the lead screw 8 to rotate, and the lead screw 8 drives the sleeve 9 to move, and the necessary equipment such as a scraper or a vibrating device is connected through the connecting seat 10 at the bottom of the sleeve 9, so that different machines can be replaced, and the concrete inside the mold can be scraped or vibrated. On the one hand, no manual operation is required, which can save a lot of time in the batch production process. On the other hand, compared with manual operation, the scraping effect is better and the vibration is more uniform and comprehensive, ensuring that the quality of the poured concrete wall meets expectations;
[0026] Further, both sides of the bottom of the bracket 7 are fixedly connected with the electric telescopic rod 6 by bolts, the bottom of the electric telescopic rod 6 is inserted into the inside of the support 5, and a fastener 14 is provided on one side of the electric telescopic rod 6. The fastener 14 is threadedly connected to the side wall of the support 5, and the end is tightly abutted against the outer wall of the electric telescopic rod 6. The fastener 14 clamps the electric telescopic rod 6. The bracket 7 can be removed by loosening the fastener 14. The electric telescopic rod 6 is RLA-DJ;
[0027] In the specific implementation process, it is worth pointing out that the bracket 7 is driven by the electric telescopic rod 6. When working inside the mold, the electric telescopic rod 6 is started, and the electric telescopic rod 6 drives the bracket 7 to move the vertical position, thereby realizing the control of the working range. By screwing the fastener 14, the bracket 7 can be removed when not working inside the mold.
[0028] Furthermore, an electric slider 4 is fixedly connected to one side of the support 5, an electric slide rail 3 is installed on the back of the electric slider 4, and the electric slide rail 3 is fixed to the side of the second template 2. The model of the electric slider 4 and the electric slide rail 3 is HMS40T;
[0029] In the specific implementation process, it is worth pointing out that, through the cooperation between the electric slide rail 3, the electric slider 4 and the electric telescopic rod 6, the vertical position of the support 5 is driven by the electric telescopic rod 6 to rise and fall. When the casting in the mold is completed, the electric telescopic rod 6 is started and the inside of the mold is operated. The electric slide rail 3 and the electric slider 4 are used to move the horizontal position, so that different positions inside the mold can be operated. On the other hand, it is more time-saving and labor-saving than manual labor, and the cast wall operation is more in line with expectations;
[0030] Specifically, when using the concrete wall panel casting mold, when the concrete is placed in the mold, the drive motor 16 is started, the drive motor 16 drives the screw 8 to rotate, and the screw 8 drives the sleeve 9 to move. The connecting seat 10 at the bottom of the sleeve 9 can fix the equipment to be installed. When working on the bottom of the mold, the electric telescopic rod 6 is started, and the electric telescopic rod 6 drives the bracket 7 to move the vertical position, thereby realizing the control of the working range. The electric slide rail 3 is started to move the position of the electric slider 4. When working inside the mold, the bracket 7 above the electric slider 4 is driven to move the horizontal position by starting the electric slide rail 3, so that it can better work on the inside of the mold.
[0031] Embodiment 2: By Figure 1 and 2 It can be known that the back of the electric slide rail 3 is fixedly connected with the second template 2, the front and back of the second template 2 are fixedly connected with the first connecting plate 11, a box body 19 is installed on one side of the first connecting plate 11, and a first plug rod 12 is fixedly connected to one side of the first connecting plate 11. The first plug rod 12 is plugged into the inside of the box body 19 to realize the connection between the second template 2 and the first template 1. The first plug rod 12 runs through the inside of the box body 19, and one end of the first plug rod 12 located inside the box body 19 is sleeved with a limiting sleeve 24, and the limiting sleeve 24 is fixedly connected to the inner wall of the box body 19. The limiting sleeve 24 serves to limit the position of the first plug rod 12. The top of the first plug rod 12 is plugged with a third plug rod 22, and the top of the third plug rod 22 is fixedly connected with a second connecting plate 23. Both sides of the second connecting plate 23 are fixedly connected with slide plates 18, and the end of the slide plate 18 is slidably connected to the inner wall of the box body 19 through a slide groove 17.
[0032] In the specific implementation process, it is worth pointing out that the slide plate 18 slides in the slide groove 17. When the template is assembled, the first plug rod 12 is fixed by the second connecting plate 23, and the second connecting plate 23 is lifted and lowered by the slide plate 18 sliding in the slide groove 17, which is more convenient for installing the template.
[0033] Furthermore, the second plug rod 15 is fixedly connected to the top of the second connecting plate 23, and the outer wall of the second plug rod 15 is sleeved with an elastic member 21, and the two ends of the elastic member 21 are respectively pressed against the inner wall of the box body 19 and the outer wall protrusion of the second plug rod 15, and the second plug rod 15 passes through the interior of the box body 19 and is movably connected to the box body 19, and the top of the second plug rod 15 is fixedly connected to the handle 13;
[0034] In the specific implementation process, it is worth pointing out that by pulling the handle 13, the elastic member 21 is squeezed, the first insertion rod 12 is inserted into the box body 19, and then the third insertion rod 22 is inserted into the groove on the surface thereof, so that the installation and removal can be completed more quickly;
[0035] Specifically, based on the above-mentioned embodiment 1, when the template is assembled, by pulling the handle 13, the first plug rod 12 is inserted into the interior of the box body 19, and the third plug rod 22 at the bottom of the second connecting plate 23 is inserted into the surface groove of the first plug rod 12, so that it can be installed and disassembled faster.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".
[0037] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A concrete wall panel casting mold, comprising a bracket (7), characterized in that: A driving motor (16) is fixedly connected to one side of the outer wall of the bracket (7); an output end of the driving motor (16) passes through the inner wall of the bracket (7) and is rotatably connected to the bracket (7) via a bearing; second templates (2) are installed on both sides of the bottom of the bracket (7); a first template (1) is arranged between the two second templates (2) at the front and rear; and a sliding structure is arranged inside the bracket (7); The sliding structure comprises a lead screw (8), a sleeve (9), a connecting seat (10) and a limit block (20); One end of the lead screw (8) is fixedly connected to the output end of the drive motor (16); the outer wall of the lead screw (8) is threadedly connected to a sleeve (9); the bottom of the sleeve (9) is fixedly connected to a connecting seat (10); the top of the sleeve (9) is fixedly connected to a limit block (20); the top of the limit block (20) is movably connected to the top opening of the bracket (7).
2. A concrete wall panel casting mold according to claim 1, characterized in that: Both sides of the bottom of the bracket (7) are fixedly connected to an electric telescopic rod (6) by bolts, the bottom of the electric telescopic rod (6) is inserted into the interior of the support (5), and a fastener (14) is provided on one side of the electric telescopic rod (6), the fastener (14) is threadedly connected to the side wall of the support (5), and the end thereof is tightly abutted against the outer wall of the electric telescopic rod (6).
3. A concrete wall panel casting mold according to claim 2, characterized in that: An electric slider (4) is fixedly connected to one side of the support (5), an electric slide rail (3) is installed on the back of the electric slider (4), and the electric slide rail (3) is fixed to the side of the second template (2).
4. A concrete wall panel casting mold according to claim 3, characterized in that: The back of the electric slide rail (3) is fixedly connected to a second template (2), the front and back of the second template (2) are fixedly connected to a first connecting plate (11), one side of the first connecting plate (11) is installed with a box body (19), one side of the first connecting plate (11) is fixedly connected to a first plug rod (12), the first plug rod (12) passes through the side of the box body (19), one end of the first plug rod (12) located inside the box body (19) is sleeved with a limiting sleeve (24), the limiting sleeve (24) is fixedly connected to the inner wall of the box body (19), the top of the first plug rod (12) is inserted with a third plug rod (22), the top of the third plug rod (22) is fixedly connected to the second connecting plate (23), both sides of the second connecting plate (23) are fixedly connected to slide plates (18), the end of the slide plate (18) is slidably engaged with the inner wall of the box body (19) through a slide groove (17).
5. A concrete wall panel casting mold according to claim 4, characterized in that: The top of the second connecting plate (23) is fixedly connected to a second plug rod (15), the outer wall of the second plug rod (15) is sleeved with an elastic member (21), the two ends of the elastic member (21) are respectively pressed against the inner wall of the box body (19) and the outer wall protrusion of the second plug rod (15), the second plug rod (15) passes through the interior of the box body (19) and is movably connected to the box body (19), and the top of the second plug rod (15) is fixedly connected to a handle (13).