Reinforcement cage binding machining die for producing large bridge components

Abstract

The utility model discloses a reinforcement cage binding processing die for producing large bridge components, which comprises a bottom frame, a transverse reinforcement placing frame group and a longitudinal reinforcement placing frame group, wherein the transverse reinforcement placing frame group and the longitudinal reinforcement placing frame group are fixedly connected onto the bottom frame; the transverse reinforcing steel bar placing frame set comprises a transverse supporting frame fixedly connected to the bottom frame and a transverse positioning plate fixedly connected to the transverse supporting frame, and the transverse positioning plate is provided with a plurality of transverse positioning groove hole sets used for placing transverse reinforcing steel bars. The longitudinal steel bar placing frame set comprises a longitudinal supporting frame fixedly connected to the bottom frame and a longitudinal positioning plate fixedly connected to the longitudinal supporting frame, a plurality of longitudinal positioning groove hole sets used for placing longitudinal steel bars are formed in the longitudinal positioning plate, and clamping mechanisms matched with the transverse positioning groove hole sets are fixedly connected to the bottom frame. The utility model relates to the technical field of reinforcement cage binding dies, and has the characteristics that the binding efficiency is improved, and the binding effect is ensured to be excellent.

Description

Technical Field

[0001] The utility model relates to the technical field of steel cage binding moulds, in particular to a steel cage binding processing mould for producing large bridge components. Background Art

[0002] When producing large bridge prefabricated components, the steel cages need to be tied first, and then placed in the casting mold. Concrete is poured in the casting mold to form bridge components. The steel cages here are a core component for strengthening the concrete structure. Their quality and production efficiency are directly related to the safety and progress of the entire project.

[0003] At present, steel cages are usually composed of transverse and longitudinal steel bars combined through a binding process. The transverse steel bars are generally bent into the required shape in advance, while the longitudinal steel bars are straight. When binding the steel cage, the steel bars are required to be arranged in a specific position and firmly tied. However, the traditional manual arrangement and binding process is inefficient, and the binding quality is easily affected by human factors, resulting in uneven strength of the steel cage structure and greater safety hazards. Utility Model Content

[0004] In view of the above-mentioned deficiencies existing in the prior art, the purpose of the utility model is to provide a steel cage binding processing mold which improves the binding efficiency and ensures excellent binding effect.

[0005] The technical solution adopted by the utility model to achieve the above-mentioned purpose is: a steel cage binding processing mold for producing large bridge components, including a base frame and a transverse steel bar placing frame group and a longitudinal steel bar placing frame group fixedly connected to the base frame, and the transverse steel bar placing frame group includes a transverse support frame fixedly connected to the base frame;

[0006] and, a transverse positioning plate fixedly connected to the transverse support frame, wherein the transverse positioning plate is provided with a plurality of transverse positioning slots for placing transverse reinforcement bars;

[0007] The longitudinal steel bar placing frame group includes a longitudinal support frame fixedly connected to the base frame;

[0008] And, a longitudinal positioning plate is fixedly connected to the longitudinal support frame, and the longitudinal positioning plate is provided with a plurality of longitudinal positioning slots for placing longitudinal steel bars.

[0009] In the above technical solution, each group of the transverse positioning slots and holes matched on the base frame is fixedly connected with a clamping mechanism, and the clamping mechanism includes a clamping area, and the transverse steel bars in each group of the transverse positioning slots and holes pass through the clamping area;

[0010] It also includes an operating mechanism, which is matched with multiple groups of the clamping mechanisms, so that the clamping mechanisms can be controlled to work through the operating mechanism.

[0011] In the above technical solution, the clamping mechanism includes a mounting frame, a clamping plate, a sliding column, a first lead screw and a second lead screw. The mounting frame is fixedly connected to the base frame, the sliding column is fixedly connected to the base frame, two groups of clamping plates are slidably connected to the sliding column, and the area between the two groups of clamping plates is the clamping area, one group of clamping plates is threadedly connected to the first lead screw, and the other group of clamping plates is threadedly connected to the second lead screw, the first lead screw is fixedly connected to the adjacent ends of the second lead screw, and the first lead screw is dynamically connected to the operating mechanism.

[0012] In the above technical solution, the operating mechanism includes a worm, a worm wheel and a turntable. In multiple groups of the clamping mechanisms, the center lines of the multiple groups of the first lead screws are located on the same straight line, and a synchronization shaft is provided. The synchronization shaft connects the first lead screw and the second lead screw of two adjacent groups of the clamping mechanisms. A transmission shaft is fixedly connected to the first lead screw at the end, and the worm wheel is fixedly connected to the transmission shaft. The worm is rotatably connected to the matching mounting frame, and the worm is meshingly connected to the worm wheel, and the turntable is fixedly connected to the worm.

[0013] In the above technical solution, rubber pads are fixedly connected to the two groups of clamping plates in each group of the clamping mechanism.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. Transverse steel bars can be placed in each group of transverse positioning slots, and longitudinal steel bars can be placed in each group of longitudinal positioning slots. At this time, the longitudinal steel bars and the transverse steel bars can be tied at the staggered parts, thereby realizing the production of steel cages. This structure can improve the efficiency of steel cage tying and reduce the difficulty of steel cage tying;

[0016] 2. Each set of transverse positioning slots is matched with a clamping mechanism. After each set of transverse steel bars is placed in the transverse positioning slots, the clamping mechanism is controlled by the operating mechanism so that each set of clamping mechanisms can clamp and fix the corresponding transverse steel bars. In this way, in the subsequent binding process, the displacement of the transverse steel bars can be avoided, the manual straightening operation can be reduced, the efficiency can be accelerated, and the excellent binding effect of the steel cage can be ensured. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 for Figure 1Detailed structural diagram of part b in the middle;

[0019] Figure 3 This is a schematic diagram of the front view structure of the utility model;

[0020] Figure 4 for Figure 3 Detailed structural diagram of part a in the middle;

[0021] Figure 5 It is a structural schematic diagram of the transverse steel bar arrangement group in the utility model;

[0022] Figure 6 for Figure 5 Detailed structural diagram of the middle c part;

[0023] Figure 7 It is a structural schematic diagram of the longitudinal steel bar arrangement group in the utility model;

[0024] Figure 8 for Figure 7 Detailed structural diagram of the middle d part;

[0025] Fig. 9 It is a structural schematic diagram of the clamping mechanism in the utility model.

[0026] In the figure: 100 base frame, 200 horizontal steel bar display rack group, 201 horizontal support frame, 202 horizontal positioning plate, 203 horizontal positioning slot group, 300 longitudinal steel bar display rack group, 301 longitudinal support frame, 302 longitudinal positioning plate, 303 longitudinal positioning slot group, 400 clamping mechanism, 401 clamping area, 402 mounting frame, 403 clamping plate, 404 sliding column, 405 first lead screw, 406 second lead screw, 407 rubber pad, 500 operating mechanism, 501 worm, 502 worm wheel, 503 turntable, 504 synchronous shaft, 505 transmission shaft, 600 horizontal steel bar, 700 longitudinal steel bar. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1—9. A steel cage binding processing mold for producing large bridge components, comprising a base frame 100 and a transverse steel bar placing frame group 200 and a longitudinal steel bar placing frame group 300 fixedly connected to the base frame 100, wherein the transverse steel bar placing frame group 200 comprises a transverse support frame 201 fixedly connected to the base frame 100 and a transverse positioning plate 202 fixedly connected to the transverse support frame 201, and a plurality of transverse positioning slot groups 203 for placing transverse steel bars 600 are provided on the transverse positioning plate 202, and the transverse positioning slot groups 203 match the shape of the transverse steel bars 600, and the longitudinal steel bar placing frame group 3 ... A longitudinal support frame 301 on the longitudinal support frame 301 and a longitudinal positioning plate 302 fixedly connected to the longitudinal support frame 301, the longitudinal positioning plate 302 is provided with a plurality of longitudinal positioning slot groups 303 for placing the longitudinal steel bars 700, so that a plurality of transverse steel bars 600 can be placed in the transverse positioning slot group 203, and a plurality of longitudinal steel bars 700 can be placed in the longitudinal positioning slot group 303, so that the transverse steel bars 600 and the longitudinal steel bars 700 are arranged as required, and then the longitudinal steel bars 700 and the transverse steel bars 600 can be tied at the interlaced parts, and finally the required steel cage is formed. Such a mold structure can improve efficiency and reduce the difficulty of tying the steel cage;

[0029] Furthermore, each set of transverse positioning slot hole groups 203 matched on the base frame is fixedly connected with a clamping mechanism 400, and the clamping mechanism 400 includes a clamping area 401. The transverse steel bars 600 in each set of transverse positioning slot hole groups 203 pass through the clamping area 401. In addition, it also includes an operating mechanism 500. The operating mechanism 500 is matched with multiple sets of clamping mechanisms 400, so that the clamping mechanism 400 can be controlled to work through the operating mechanism 500. In this way, after the transverse steel bars 600 are placed one by one in the transverse positioning slot hole groups 203, the clamping mechanism 400 is controlled to work through the operating mechanism 500, so that the clamping mechanism 400 fixes the transverse steel bars 600. In this way, during the subsequent binding, the displacement of the transverse steel bars 600 can be avoided, thereby reducing the operation of manual straightening, accelerating production efficiency, and ensuring the excellent binding effect of the steel cage.

[0030] This embodiment also provides a specific structure of a clamping mechanism 400:

[0031] The clamping mechanism 400 comprises a mounting frame 402, a clamping plate 403, a sliding column 404, a first lead screw 405, and a second lead screw 406. The mounting frame 402 is fixedly connected to the base frame, the sliding column 404 is fixedly connected to the base frame, two groups of clamping plates 403 are slidably connected to the sliding column 404, and the area between the two groups of clamping plates 403 is a clamping area 401, one group of clamping plates 403 is threadedly connected to the first lead screw 405, and the other group of clamping plates 403 is threadedly connected to the second lead screw 406, and the ends of the first lead screw 405 and the second lead screw 406 adjacent to each other are fixedly connected to each other. The first lead screw 405 is connected to the operating mechanism 500 by power, so that the first lead screw 405 can be driven to rotate by the operating mechanism 500, and the second lead screw 406 can also rotate at the same time. At this time, the two groups of clamping plates 403 can move closer to each other on the sliding column 404, so that the corresponding transverse steel bars 600 are clamped and fixed by the two groups of clamping plates 403. In order to improve the stability of clamping, rubber pads 407 are fixedly connected to the two groups of clamping plates 403 of each group of clamping mechanisms 400, that is, the friction force is improved by the rubber pads 407 to improve the clamping stability;

[0032] Furthermore, this embodiment also provides an operating mechanism 500;

[0033] The operating mechanism 500 includes a worm 501, a worm wheel 502 and a rotating disk 503. In the above-mentioned multiple groups of clamping mechanisms 400, the center lines of the multiple groups of first lead screws 405 are located on the same straight line, and a synchronization shaft 504 is also provided. The synchronization shaft 504 connects the first lead screws 405 and the second lead screws 406 of the two adjacent groups of clamping mechanisms 400. The first lead screw 405 at the end is fixedly connected with a transmission shaft 505, and the transmission shaft 505 is fixedly connected with a worm wheel 502. The matching mounting frame 402 is rotatably connected with the worm 501, and the worm 501 is meshed with the worm wheel 502. The worm 501 is fixedly connected with the worm wheel 502. There is a turntable 503, so that by rotating the turntable 503, the worm 501 can drive the worm wheel 502 to rotate, so that the worm wheel 502 drives the transmission shaft 505, and then the transmission shaft 505 drives multiple groups of first screws 405 and second screws 406 to rotate synchronously, so that multiple groups of clamping mechanisms 400 can clamp and fix the transverse steel bars 600 synchronously. In this way, the structure can control multiple groups of clamping mechanisms 400 at one time, reduce the number of operating steps, and speed up production efficiency. In addition, through the self-locking effect of the worm wheel 502 and the worm 501, it can be ensured that the clamping mechanism 400 has excellent clamping stability for the transverse steel bars 600.

[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0035] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A steel cage binding processing mold for producing large bridge components, comprising a base frame (100) and a transverse steel bar placing frame group (200) and a longitudinal steel bar placing frame group (300) fixedly connected to the base frame (100), characterized in that: The transverse steel bar placement frame group (200) comprises a transverse support frame (201) fixedly connected to the base frame (100); and, a transverse positioning plate (202) fixedly connected to the transverse support frame (201), the transverse positioning plate (202) being provided with a plurality of transverse positioning slot hole groups (203) for placing transverse steel bars (600); The longitudinal steel bar placement frame group (300) comprises a longitudinal support frame (301) fixedly connected to the base frame (100); And, a longitudinal positioning plate (302) fixedly connected to the longitudinal support frame (301), wherein the longitudinal positioning plate (302) is provided with a plurality of groups of longitudinal positioning slot holes (303) for placing longitudinal steel bars (700).

2. The steel cage binding processing mold for producing large bridge components according to claim 1 is characterized by: Each group of the transverse positioning slot hole groups (203) on the base frame (100) is fixedly connected to a clamping mechanism (400), wherein the clamping mechanism (400) comprises a clamping area (401), and the transverse steel bars (600) in each group of the transverse positioning slot hole groups (203) pass through the clamping area (401); It also includes an operating mechanism (500), wherein the operating mechanism (500) matches with a plurality of groups of the clamping mechanisms (400), so that the clamping mechanisms (400) can be controlled to work through the operating mechanism (500).

3. The steel cage binding processing mold for producing large bridge components according to claim 2 is characterized by: The clamping mechanism (400) comprises a mounting frame (402), a clamping plate (403), a sliding column (404), a first lead screw (405), and a second lead screw (406); the mounting frame (402) is fixedly connected to the base frame; the sliding column (404) is fixedly connected to the base frame; two groups of clamping plates (403) are slidably connected to the sliding column (404); the area between the two groups of clamping plates (403) is the clamping area (401); one group of the clamping plates (403) is threadedly connected to the first lead screw (405); the other group of the clamping plates (403) is threadedly connected to the second lead screw (406); the first lead screw (405) and the second lead screw (406) are fixedly connected at their adjacent ends; the first lead screw (405) is dynamically connected to the operating mechanism (500).

4. The steel cage binding processing mold for producing large bridge components according to claim 3 is characterized by: The operating mechanism (500) comprises a worm (501), a worm wheel (502) and a rotating disk (503). In the plurality of groups of the clamping mechanisms (400), the center lines of the plurality of groups of the first lead screws (405) are located on the same straight line. A synchronization shaft (504) is provided. The synchronization shaft (504) connects the first lead screws (405) and the second lead screws (406) of two adjacent groups of the clamping mechanisms (400). A transmission shaft (505) is fixedly connected to the first lead screw (405) at the end. The worm wheel (502) is fixedly connected to the transmission shaft (505). The worm (501) is rotatably connected to the matching mounting frame (402). The worm (501) is meshedly connected to the worm wheel (502). The rotating disk (503) is fixedly connected to the worm (501).

5. The steel cage binding processing mold for producing large bridge components according to claim 3 is characterized by: Rubber pads (407) are fixedly connected to the two groups of clamping plates (403) of each group of the clamping mechanism (400).

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